Oil hole drilling device capable of detecting oil hole state

By installing a pneumatic jacket and detection components on the lathe spindle and using the water inlet pipe and external water pipe to detect the oil hole status in real time, the mechanical failure problem caused by the oil hole not being drilled through is solved, and fast and accurate detection effects and the versatility of the device are achieved.

CN223353000UActive Publication Date: 2025-09-19AKITA GEAR CO LTD MACHINERY EQUIP BRANCH
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Patent Information

Application Number
CN202422757813.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-12
Publication Date
2025-09-19
Estimated Expiration
2034-11-12

AI Technical Summary

Technical Problem

In the existing technology, the problem of oil holes not being fully drilled leads to lack of lubrication of the shaft, which is prone to burnout failure, affecting the normal operation of the machine and may cause equipment damage. In addition, traditional detection methods consume a lot of manpower and material resources.

Method used

An oil hole drilling device that can detect the status of oil holes is designed. By installing a pneumatic jacket and a detection component on the lathe spindle, and using the water inlet pipe and the external water pipe to inject water into the telescopic center, the oil hole status is detected in real time, and the drilling status is judged by observing the water flow.

Benefits of technology

It can quickly and accurately detect whether the oil hole is drilled through, save detection time and cost, improve detection accuracy, and the device has strong adaptability and is suitable for shaft products of different specifications.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an oil hole drilling device capable of detecting the state of an oil hole, and relates to the technical field of machining, the oil hole drilling device comprises a lathe spindle and a lathe tailstock tip, a pneumatic jacket is installed on the lathe spindle in a matched mode, a detection assembly is arranged in the pneumatic jacket, and the detection assembly comprises a T-shaped insertion rod, a first clamping piece and a second clamping piece, the outer wall, located on the rear section, of the T-shaped inserting rod is clamped and fixed in the pneumatic clamping sleeve, a rear section hole, a middle hole and a front section hole are formed in the T-shaped inserting rod, and a base is installed on the rear end face of the T-shaped inserting rod. According to the oil hole drilling device capable of detecting the oil hole state, the oil hole state is detected by injecting water into the inner water channel of the telescopic tip through the external water pipe and the water inlet pipe, water injection detection does not need to be carried out independently once after the oil hole is drilled like a traditional mode, detection time and cost are saved, and meanwhile detection efficiency is improved. Whether the oil hole is drilled through or blocked or not can be visually and accurately judged by observing the water flow condition, and the detection accuracy is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of mechanical processing, in particular to an oil hole drilling device capable of detecting the state of the oil hole. Background Art

[0002] Currently, in the entire process of mechanical manufacturing, the shaft, as a key component, frequently has the problem of its oil hole not being fully drilled. Once this happens, after the shaft is put into actual use, it is easy to suffer from a serious failure of "burning" due to lack of effective lubrication. This will not only greatly affect the normal operation of the machinery, but may also cause equipment damage and even lead to safety accidents. In order to effectively solve this difficult problem.

[0003] The current method is to conduct a separate water injection test after the oil hole is drilled. However, this detection method has obvious disadvantages. It consumes a lot of manpower, material resources and time costs. In the long run, this is a considerable loss to the production efficiency and economic benefits of the enterprise. For this reason, the utility model provides an oil hole drilling device that can detect the status of the oil hole. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a device which can conveniently and quickly detect whether an oil hole is drilled through.

[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: an oil hole drilling device capable of detecting the oil hole status, comprising a lathe spindle and a lathe tailstock center, a pneumatic collet being mounted on the lathe spindle, a detection component being provided inside the pneumatic collet, and the detection component comprising:

[0006] A T-shaped rod, wherein the outer wall of the T-shaped rod at the rear section is clamped and fixed inside the pneumatic jacket, the T-shaped rod is provided with a rear section hole, a middle hole and a front section hole, and a base is installed on the rear end surface of the T-shaped rod;

[0007] The telescopic tip is arranged inside the T-shaped rod, a docking port and a water channel are opened inside the telescopic tip, and a spring is fixedly connected between the rear end of the telescopic tip and the front end of the base;

[0008] The water inlet pipe is arranged inside the telescopic top;

[0009] External water pipe, set behind the lathe spindle.

[0010] Preferably, the lathe tailstock top is installed on the horizontally movable Z-axis of the lathe, and a shaft rod product is provided between the lathe tailstock top and the opposite side ends of the telescopic top, and the shaft rod product is provided with an oil hole.

[0011] Preferably, the rear section hole is connected to the middle hole, the middle hole is connected to the front section hole, a drill jig is inserted into the front section hole, the interior of the drill jig is hollow, and is used to install the shaft rod product, the outer wall of the T-shaped rod located in the front section is penetrated by multiple bolts, and the drill jig is fixed to the inside of the front section hole by bolts.

[0012] Preferably, the docking port is connected to the water channel, the front port of the water channel is connected to the inner cavity of the shaft product, the outer wall of the telescopic top is located in the middle section and is provided with a boss, the outer wall of the telescopic top is located in the rear section and is slidably arranged inside the rear section hole, and the outer wall of the telescopic top is located in the front section and is slidably arranged inside the middle hole.

[0013] Preferably, the front end of the water inlet pipe is inserted into the interior of the docking port, and the rear end of the water inlet pipe passes through the pneumatic jacket and the lathe spindle in sequence and extends backward.

[0014] Preferably, the rear end of the external water pipe is connected to a hose, the front end of the external water pipe is rotatably connected to a rotary joint, the front end of the rotary joint is fixedly connected to the rear end of the water inlet pipe through a flange, the outer wall of the external water pipe is provided with two pipe clamps, and the two pipe clamps are connected by screws and nuts, and the outer surfaces of the two pipe clamps are fixedly connected to brackets, and the brackets are installed on the surface of the lathe.

[0015] Beneficial effects

[0016] The utility model provides an oil hole drilling device capable of detecting the oil hole status. Compared with the prior art, it has the following beneficial effects:

[0017] (1) The oil hole drilling device capable of detecting the oil hole status detects the oil hole status by injecting water into the internal water channel of the telescopic top through an external water pipe and a water inlet pipe. There is no need to conduct a separate water injection test after the oil hole is drilled as in the traditional method, which saves detection time and cost. At the same time, by observing the water flow, it can intuitively and accurately judge whether the oil hole is drilled through or blocked, thereby improving the accuracy of detection.

[0018] (2) The oil hole drilling device capable of detecting the oil hole status firmly fixes the drilling jig on the T-shaped insert rod by means of bolts, thereby preventing the drilling jig from loosening or shifting during the processing and detection process. The drilling jig is also easy to replace to adapt to shaft products of different specifications, and has strong adaptability, thereby improving the versatility of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the three-dimensional appearance of the utility model;

[0020] Figure 2 This is a schematic diagram of the three-dimensional appearance of the lathe spindle of the present utility model;

[0021] Figure 3 It is a cross-sectional view of the utility model;

[0022] Figure 4 Practical Figure 3 A magnified view of point A in the figure;

[0023] Figure 5 Practical Figure 3 Enlarged view of point B in .

[0024] In the figure: 1. Lathe spindle; 2. Pneumatic collet; 3. Lathe tailstock center; 4. T-shaped rod; 41. Rear hole; 42. Middle hole; 43. Front hole; 5. Base; 6. Telescopic center; 61. Boss; 62. Docking port; 63. Water channel; 7. Drilling jig; 8. Bolt; 9. Water inlet pipe; 10. External water pipe; 101. Rotary joint; 102. Hose; 11. Pipe clamp; 111. Bracket; 12. Shaft rod product; 121. Oil hole; 13. Spring. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0026] This utility model provides two technical solutions:

[0027] Figure 1-Figure 5 The first embodiment is shown: an oil hole drilling device capable of detecting the oil hole status, comprising a lathe spindle 1 and a lathe tailstock center 3. A pneumatic collet 2 is mounted on the lathe spindle 1, and a detection component is provided inside the pneumatic collet 2. The detection component comprises:

[0028] T-shaped rod 4, the outer wall of the rear section of the T-shaped rod 4 is clamped and fixed inside the pneumatic jacket 2, the rear section hole 41, the middle hole 42 and the front section hole 43 are opened inside the T-shaped rod 4, and the rear end surface of the T-shaped rod 4 is installed with a base 5;

[0029] The telescopic tip 6 is arranged inside the T-shaped plug rod 4. A docking port 62 and a water channel 63 are opened inside the telescopic tip 6. The docking port 62 and the water channel 63 inside the telescopic tip 6 are used to connect to the water inlet pipe 9 and guide the water flow into the inner cavity of the shaft product 12 to detect the state of the oil hole. A spring 13 is fixedly connected between the rear end of the telescopic tip 6 and the front end of the base 5. The spring 13 acts as a buffer and assists in fixing the telescopic tip 6, thereby increasing the stability and flexibility of the device.

[0030] A water inlet pipe 9 is provided inside the telescopic top 6, through which water from an external source can be introduced into the water channel 63 of the telescopic top 6;

[0031] The external water pipe 10 is arranged behind the lathe spindle 1.

[0032] The lathe tailstock center 3 is installed on the horizontally movable Z axis of the lathe. A shaft rod product 12 is provided between the opposite side ends of the lathe tailstock center 3 and the telescopic center 6, and an oil hole 121 is provided on the shaft rod product 12.

[0033] The rear hole 41 is connected to the middle hole 42, and the middle hole 42 is connected to the front hole 43. A drill jig 7 is inserted into the front hole 43 to provide accurate positioning for the shaft product 12. The interior of the drill jig 7 is hollow and used to install the shaft product 12. The outer wall of the T-shaped plug 4 at the front section is penetrated by multiple bolts 8. The drill jig 7 is fixedly installed in the front hole 43 by the bolts 8. The drill jig 7 is firmly fixed to the T-shaped plug 4 by the bolts 8 to prevent the drill jig 7 from loosening or shifting during processing and testing. It is also convenient to replace the drill jig to adapt to shaft products of different specifications. It has strong adaptability and improves the versatility of the device.

[0034] The docking port 62 is connected to the water channel 63, and the front port of the water channel 63 is connected to the inner cavity of the shaft product 12. The outer wall of the telescopic top 6 is located in the middle section and is provided with a boss 61. The boss 61 in the middle section limits the sliding of the telescopic top 6 in the T-shaped plug 4. The outer wall of the telescopic top 6 at the rear section is slidably arranged inside the rear section hole 41, and the outer wall of the telescopic top 6 at the front section is slidably arranged inside the middle hole 42.

[0035] The front end of the water inlet pipe 9 is inserted into the interior of the docking port 62 , and the rear end of the water inlet pipe 9 passes through the pneumatic jacket 2 and the lathe spindle 1 in sequence and extends backward.

[0036] The rear end of the external water pipe 10 is connected to a hose 102, which is used to introduce external water source, and the hose 102 has a certain flexibility and can bend with the movement of the lathe spindle without affecting the normal transportation of the water source. The front end of the external water pipe 10 is rotatably connected to a rotary joint 101, and the rotary joint 101 allows the water inlet pipe 9 to maintain a stable connection with the external water pipe 10 when rotating with the lathe spindle 1, avoiding pipe entanglement or twisting. The front end of the rotary joint 101 is fixedly connected to the rear end of the water inlet pipe 9 through a flange. Two pipe clamps 11 are provided on the outer wall of the external water pipe 10, and the two pipe clamps 11 are connected by a screw nut. The outer surfaces of the two pipe clamps 11 are fixedly connected to a bracket 111, and the bracket 111 is installed on the surface of the lathe. The cooperation of the pipe clamp 11 and the bracket 111 can prevent the external water pipe 10 from shaking or shifting during operation.

[0037] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0038] When in use, first, install the drill jig 7 in the front hole 43 of the T-shaped plug rod 4 through the bolt 8, then insert the T-shaped plug rod 4 into the pneumatic jacket 2 and clamp it. At this time, the water inlet pipe 9 passes through the pneumatic jacket 2 and the lathe spindle 1 and comes to the rear of the lathe spindle 1, and then connect the water inlet pipe 9 and the external water pipe 10. After that, install the shaft product 12 in the drill jig 7, then start the horizontal movement of the lathe Z axis, fix the shaft product 12 with the lathe tailstock center 3, run the lathe to process the oil outlet hole 121, and after the processing is completed, pass the external water pipe 10 and the water inlet pipe 9 into the telescopic center 6 Water is injected into the water channel 63 at the top, and the water flows into the inner cavity of the shaft product 12 through the water channel 63. If the oil hole 121 on the shaft product 12 has been completely drilled, water will flow out of the oil hole 121 smoothly. At this time, the degree of patency of the oil hole 121 can be judged by observing the water flow. If the water flows smoothly, it means that the oil hole 121 is not blocked and the drilling is in good condition. On the contrary, if no water flows out of the oil hole 121 or the water flow is very small, then there may be a problem that the oil hole 121 has not been drilled or is blocked, so that the problem of whether the oil hole 121 on the shaft product 12 is drilled can be detected.

[0039] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0040] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An oil hole drilling device capable of detecting the state of an oil hole, comprising a lathe spindle (1) and a lathe tailstock center (3), wherein a pneumatic collet (2) is mounted on the lathe spindle (1), and characterized in that: A detection component is provided inside the pneumatic jacket (2), and the detection component comprises: A T-shaped insert rod (4), the outer wall of the rear section of the T-shaped insert rod (4) is clamped and fixed inside the pneumatic jacket (2), a rear section hole (41), a middle hole (42) and a front section hole (43) are provided inside the T-shaped insert rod (4), and a base (5) is installed on the rear end surface of the T-shaped insert rod (4); A telescopic tip (6) is arranged inside the T-shaped plug rod (4), a docking port (62) and a water channel (63) are provided inside the telescopic tip (6), and a spring (13) is fixedly connected between the rear end of the telescopic tip (6) and the front end of the base (5); A water inlet pipe (9) is arranged inside the telescopic tip (6); An external water pipe (10) is arranged behind the lathe spindle (1).

2. The oil hole drilling device capable of detecting the oil hole status according to claim 1, characterized in that: The lathe tailstock top (3) is installed on the horizontally movable Z axis of the lathe. A shaft rod product (12) is provided between the opposite side ends of the lathe tailstock top (3) and the telescopic top (6). An oil hole (121) is provided on the shaft rod product (12).

3. The oil hole drilling device capable of detecting the oil hole status according to claim 2, characterized in that: The rear section hole (41) is connected to the middle hole (42), and the middle hole (42) is connected to the front section hole (43). A drill jig (7) is inserted into the front section hole (43). The interior of the drill jig (7) is arranged as a cavity for installing the shaft rod product (12). The outer wall of the front section of the T-shaped plug rod (4) is penetrated by a plurality of bolts (8), and the drill jig (7) is fixedly installed inside the front section hole (43) by the bolts (8).

4. The oil hole drilling device capable of detecting the oil hole status according to claim 2, characterized in that: The docking port (62) is connected to the water channel (63), the front port of the water channel (63) is connected to the inner cavity of the shaft product (12), the outer wall of the telescopic tip (6) is located in the middle section and is provided with a boss (61), the outer wall of the telescopic tip (6) located in the rear section is slidably arranged inside the rear section hole (41), and the outer wall of the telescopic tip (6) located in the front section is slidably arranged inside the middle hole (42).

5. The oil hole drilling device capable of detecting the oil hole status according to claim 1, characterized in that: The front end of the water inlet pipe (9) is inserted into the interior of the docking port (62), and the rear end of the water inlet pipe (9) sequentially passes through the pneumatic jacket (2) and the lathe spindle (1), and extends backward.

6. The oil hole drilling device capable of detecting the oil hole status according to claim 1, characterized in that: The rear end of the external water pipe (10) is connected to a hose (102), the front end of the external water pipe (10) is rotatably connected to a rotary joint (101), the front end of the rotary joint (101) is fixedly connected to the rear end of the water inlet pipe (9) via a flange, the outer wall of the external water pipe (10) is provided with two pipe clamps (11), and the two pipe clamps (11) are connected via a screw nut, the outer surfaces of the two pipe clamps (11) are fixedly connected to a bracket (111), and the bracket (111) is installed on the surface of the lathe.