Deburring device for casting sacrificial anode bar

By designing an automated deburring device and using a cylinder propulsion assembly and a cutting tool table to automatically remove the burrs of cast sacrificial anode rods, the problems of complex structure and low efficiency of manual removal of existing devices are solved, and efficient and safe burr removal is achieved.

CN223353115UActive Publication Date: 2025-09-19BEIJING NORTH LIGHT ALLOY
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Patent Information

Application Number
CN202422537913.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-21
Publication Date
2025-09-19
Estimated Expiration
2034-10-21

AI Technical Summary

Technical Problem

Existing deburring devices have complex structures, high costs, and low levels of automation. Manual deburring is inefficient and poses safety hazards, affecting product quality and worker health.

Method used

A deburring device is designed, which includes a workbench, a cylinder propulsion assembly, a slide rail device, a clamping device and a cutting tool table. The cylinder propulsion assembly is used to automatically clamp and cut the burrs to achieve efficient and accurate deburring operations.

Benefits of technology

It improves the efficiency and accuracy of deburring, reduces workers' labor intensity and safety risks, ensures product quality consistency, and reduces equipment costs and operation complexity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a deburring device for casting a sacrificial anode bar, which comprises a working table, an air cylinder propelling assembly is mounted on the working table, a sliding rail device is longitudinally arranged at the front end of the air cylinder propelling assembly, a pressing device is mounted on the sliding rail device, and a cutter table assembly is mounted on the working table through a support frame. The clamping device is located at the front end of the pressing device. The deburring device overcomes the defects that an existing deburring device in a workshop is uneven in cutting, large in manual labor intensity and the like.
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Description

Technical Field

[0001] The utility model belongs to the technical field of casting sacrificial anode rods, in particular to a burr removal device for casting sacrificial anode rods. Background Art

[0002] A sacrificial anode utilizes the principle of a galvanic cell to prevent metal corrosion. Specifically, a highly reducing metal acts as a protective electrode, connected to the protected metal to form a galvanic cell. The highly reducing metal acts as the negative electrode, undergoing oxidation and being consumed, while the protected metal acts as the positive electrode, preventing corrosion. This method consumes the metal acting as the anode while protecting the cathode. Commonly used metals include magnesium, magnesium alloys, pure zinc, zinc alloys, and aluminum alloys.

[0003] The applicant's current sacrificial anodes are made of magnesium alloy, using a split-type mold, primarily through casting. After casting, the mold is disassembled to produce the semi-finished sacrificial anode. The flow of the magnesium alloy solution during the casting process creates noticeable burrs at the joints on both sides of the semi-finished anode rod, extending along the length of the anode rod. Because the presence of burrs can affect the anode rod's aesthetics, they are typically removed manually or with a file using a vise to secure the anode rod.

[0004] As order volume increases, manual burr removal can lead to noticeable appearance inconsistencies and even damage due to varying worker techniques, compromising product quality. Furthermore, manual burr removal increases the workload and reduces efficiency for frontline workers, while also creating safety hazards and causing scratches. Some dedicated burr removal equipment is overly complex, resulting in high purchase costs, cumbersome operation, and a low degree of automation, hindering efficiency. Utility Model Content

[0005] The purpose of the utility model is to solve the defects of uneven cutting and high labor intensity of existing deburring devices in workshops, and to provide a deburring device for sacrificial anode rods to overcome the shortcomings of the existing technology.

[0006] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0007] A deburring device for casting sacrificial anode rods comprises a workbench, on which a cylinder propulsion assembly is mounted, a slide rail device is longitudinally provided at the front end of the cylinder propulsion assembly, a clamping device is mounted on the slide rail device, and a cutting tool platform assembly is mounted on the workbench through a support frame and is located at the front end of the clamping device.

[0008] The clamping device comprises an upper clamping device assembly, a lower clamping device assembly and a clamping device limit block;

[0009] The geometric centers of the cylinder propulsion assembly and the lower pressing device assembly correspond to each other in a coaxial straight line;

[0010] A pair of clamping device cylinder assemblies are installed below the two ends of the lower clamping device assembly, and the cylinder shafts in the clamping device cylinder assemblies are fixedly connected to the two ends of the lower clamping device assembly;

[0011] A pair of pressing device cylinder assemblies are slidably connected to the slide rail assembly via a slider; the slide rail assembly is connected to the workbench via bolts;

[0012] The ejector cylinder device is installed below the lower clamping device assembly, and a hole is opened in the center of the lower clamping device assembly. After the cutting is completed, the ejector shaft of the ejector cylinder device ejects the deburred sacrificial anode rod.

[0013] A blanking receiving device is provided on one side of the pressing device.

[0014] The beneficial effects brought about by the technical solution provided by the utility model are:

[0015] 1. This utility model places the deburring cast anode rod in a clamping device, uses a pneumatic cylinder to compress it, and pushes the key components into the fixed tool table via the left-side propulsion cylinder device to complete the deburring action. The use of a limit device can effectively improve work efficiency and enhance deburring accuracy.

[0016] 2. The utility model only requires the operator to perform the feeding action, and the degree of automation is high; each workbench can be equipped with two deburring devices.

[0017] 3. Improve deburring efficiency, reduce labor intensity and the number of workers, reduce the accident rate, and avoid work-related accidents. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is the axonometric view of the structure of the utility model

[0019] Figure 2 This is a schematic structural diagram of the compacting device of the utility model;

[0020] Figure 3 This is a schematic diagram of the clamping device and the limit block of the utility model;

[0021] Figure 4 This is the left side view of the tool holder of the utility model;

[0022] Figure 5 This is a top view of the lower clamping device assembly and the clamping limit block of the utility model;

[0023] Figure 6 This is a sectional front view of the lower pressing cylinder assembly and the ejection device cylinder assembly of the utility model. DETAILED DESCRIPTION

[0024] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", "front", "back" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. The terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, a direct connection, an indirect connection through an intermediate medium, or the internal connection of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.

[0026] See also Figures 1-6 As shown, the utility model is a deburring device for casting sacrificial anode rods, comprising a workbench 1, a cylinder propulsion assembly 2 is mounted on the workbench 1, a slide rail device 10 is longitudinally provided at the front end of the cylinder propulsion assembly 2, and a pressing device is mounted on the slide rail device 10, such as Figure 4 The cutting tool table assembly 8 is installed on the workbench 1 through the support frame 12 and is located at the front end of the clamping device.

[0027] like Figure 2 and Figure 3 As shown, the clamping device includes an upper clamping device assembly 3, a lower clamping device assembly 6 and a clamping device limit block 5; the anode rod is placed on the lower clamping device assembly 6, and the clamping device limit block 5 is used to limit the workpiece.

[0028] The geometric centers of the cylinder propulsion assembly 2 and the lower pressing device assembly 6 are coaxially aligned; the cylinder stroke of the cylinder propulsion assembly 2 just pushes the anode from the starting position to the end position along the slide rail device.

[0029] A pair of clamping device cylinder assemblies 4 are installed below the two ends of the lower clamping device assembly 6, and the cylinder shaft 11 in the clamping device cylinder assembly 4 is fixedly connected to the two ends of the lower clamping device assembly 6;

[0030] A pair of pressing device cylinder assemblies 4 are slidably connected to the slide rail assembly 10 through a slider; the slide rail assembly 10 is connected to the workbench 1 through bolts;

[0031] The ejection cylinder device 7 is installed below the lower clamping device assembly 6. The lower clamping device assembly 6 has a central opening. After the cutting is completed, the ejection shaft of the ejection cylinder device 7 ejects the deburred sacrificial anode rod.

[0032] A blanking receiving device 9 is provided on one side of the pressing device.

[0033] Working principle:

[0034] The anode rod is placed on the lower clamping device assembly 6, and the clamping device cylinder assembly 4 drives the lower clamping device assembly 6 and the upper clamping device assembly 3 to clamp the anode rod. The cylinder propulsion assembly 2 pushes the clamping device forward to move toward the cutting tool table assembly 8 in front. As the anode rod continues to advance, the burrs will be continuously removed by the cutting tool table assembly 8. The anode rod finally passes through the cutting tool table assembly 8, and the clamping device cylinder assembly 4 releases its action. The anode rod is ejected by the ejection cylinder device 7 and enters the blanking receiving device 9.

[0035] The above is only a specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any changes or replacements that can be easily thought of by any technician familiar with this technical field within the technical scope disclosed in the present invention should be included in the protection scope of the present invention.

Claims

1. A deburring device for casting sacrificial anode rods, characterized in that: The invention comprises a workbench (1), a cylinder propulsion assembly (2) is installed on the workbench (1), a slide rail device (10) is longitudinally provided at the front end of the cylinder propulsion assembly (2), a clamping device is installed on the slide rail device (10), and a cutting tool table assembly (8) is installed on the workbench (1) through a support frame (12) and is located at the front end of the clamping device.

2. The burr removal device for casting sacrificial anode rods according to claim 1, characterized in that: The clamping device comprises an upper clamping device assembly (3), a lower clamping device assembly (6) and a clamping device limit block (5); The geometric centers of the cylinder propulsion assembly (2) and the lower pressing device assembly (6) correspond to each other in a coaxial straight line; A pair of clamping device cylinder assemblies (4) are installed below the two ends of the lower clamping device assembly (6), and the cylinder shaft (11) in the clamping device cylinder assembly (4) is fixedly connected to the two ends of the lower clamping device assembly (6); A pair of pressing device cylinder assemblies (4) are slidably connected to the slide rail assembly (10) via a slider; the slide rail assembly (10) is connected to the workbench (1) via bolts; The ejection cylinder device (7) is installed below the lower clamping device assembly (6). The lower clamping device assembly (6) has a central opening. After the cutting is completed, the ejection shaft of the ejection cylinder device (7) ejects the deburred sacrificial anode rod.

3. The burr removal device for casting sacrificial anode rod according to claim 1, characterized in that: A material drop receiving device (9) is provided on one side of the pressing device.