Electric automatic clamping device

Abstract

The utility model relates to the technical field of automatic clamping, in particular to an electric automatic clamping device which comprises an assembly line frame body, a clamping mechanism is arranged on any side of the assembly line frame body in the self-extending direction, and an operation table mechanism is arranged on the outer side of the clamping mechanism. The clamping mechanism clamps the workpieces from the assembly line frame body through a clamping arm and rotationally places the workpieces on the operation table mechanism to be machined. According to the electrical automatic clamping device, the production efficiency is improved, and the product price competitiveness is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of automatic clamping, in particular to an electric automatic clamping device. Background Art

[0002] Electrical automation is widely used in the field of intelligent manufacturing. It covers the entire manufacturing process from design to redesign, production, and maintenance. The electrical automation system can achieve adaptive control, thereby improving the accuracy of the production process and the stability of equipment, reducing errors and failure rates in production, and thus ensuring product quality.

[0003] Automated gripping technology is used in multiple industries. Automated gripping is used to transport and assemble various parts on automotive production lines. These gripping devices are capable of handling heavy and delicate parts, improving the automation level and efficiency of assembly lines.

[0004] Existing auto parts manufacturers still use traditional assembly lines, requiring multiple operators to transport, place, and assemble parts, resulting in high production costs and low market competitiveness. Some manufacturers have been continuously upgrading, replacing manual labor with fully automated or semi-automated equipment, gradually reducing the number of operators and increasing product price competitiveness.

[0005] To this end, the applicant provides an electrical automated clamping device that can realize the clamping action of parts without changing the structure of the original production line, thereby improving production efficiency, reducing production costs, and increasing product competitiveness. Utility Model Content

[0006] The purpose of this utility model is to overcome the existing defects and provide an electrical automation clamping device to solve the problem of spot welding processing of semi-finished parts through an assembly line without changing the structure of the original production line. By designing an electrical automation clamping device, the semi-finished products in the production line can be quickly spot welded, solving the problems of high production costs of parts and components and weak market competitiveness of parts and components prices.

[0007] In order to solve the above technical problems, the utility model provides an electrical automation clamping device including an assembly line frame body, a clamping mechanism is arranged on any side of the extension direction of the assembly line frame body itself, and an operating table mechanism is arranged on the outside of the clamping mechanism; the clamping mechanism clamps the workpiece from the assembly line frame body through the clamping arm, and rotates it to place it on the operating table mechanism for processing.

[0008] A further improvement of the technical solution of the present utility model is that the clamping mechanism also includes a telescopic frame, a rotating disk is provided on the top surface of the telescopic frame, a rotating table is provided on the rotating disk, flanges are symmetrically arranged at both ends of the rotating table, and an electric telescopic cylinder and a clamping arm are sequentially arranged on the outside of the flange body.

[0009] A further improvement of the technical solution of the present invention is that: fixing frames are respectively provided at both ends of the rotating platform, and the fixing frames are adapted to fix the flanges.

[0010] A further improvement of the technical solution of the present utility model is that the electric telescopic cylinder is adapted to the horizontally sliding clamping arm, and a plurality of clamping blocks are installed on the inner side of the clamping arm through screws.

[0011] A further improvement of the technical solution of the present utility model is that the operating table mechanism further comprises a base, a telescopic cylinder A is arranged at the center of the upper surface of the base, and a workbench is arranged on the top surface of the telescopic cylinder A.

[0012] A further improvement of the technical solution of the present utility model is that a slide column is provided on the base in the direction in which the assembly line frame body is extended, and the slide column is slidably adapted to the workbench.

[0013] A further improvement of the technical solution of the present utility model is that the assembly line frame body is adapted to be provided with a plurality of sliding support plates.

[0014] A further improvement of the technical solution of the present utility model is that a plurality of electrical control cabinets are arranged on either side of the assembly line frame body close to the supporting legs, and the electrical control cabinets are respectively connected to power supplies.

[0015] By adopting the above technical solution, the utility model has the following beneficial effects:

[0016] 1. The utility model provides an electric automatic clamping device, which clamps the workpiece through a clamping arm, rotates 180 degrees through a rotating table, and places the workpiece on a workbench. The operator quickly spot welds the semi-finished workpiece. After the spot welding is completed, the operator controls the foot switch to place the spot-welded parts on the assembly line, thereby reducing the production cost of the product. The original 4-5 people can be reduced to 1-2 people to complete the spot welding work of the workpiece, thereby optimizing the overall production cost of the product.

[0017] 2. The utility model provides an electric automatic clamping device. The operating table mechanism adjusts the height of the workbench by the up and down movement of the telescopic cylinder A. A sliding slide column is adapted on one side of the workbench to increase the balance and stability of the workbench, making the workpiece placement more stable.

[0018] 3. The utility model provides an electrical automatic clamping device, in which the clamping arm controls two symmetrically arranged clamping arms through a bidirectional electric telescopic cylinder. The bidirectional electric telescopic cylinder can accurately control the clamping force. By adjusting the clamping force parameters, it can be applied to multiple products and multiple application scenarios. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0020] Figure 1 It is a structural diagram of an electric automatic gripping device;

[0021] Figure 2 It is a structural diagram of an electric automatic gripping device;

[0022] Figure 3 It is a partial enlarged schematic diagram of the operating table mechanism;

[0023] Figure 4 It is a partial enlarged schematic diagram of the clamping mechanism;

[0024] Figure 5 A partially enlarged schematic diagram of the clamping mechanism.

[0025] Figure numerals: 1. Assembly line frame; 2. Clamping mechanism; 3. Operating table mechanism; 4. Electrical control cabinet; 11. Support plate; 22. Telescopic frame; 23. Rotating disk; 24. Rotating table; 25. Flange; 26. Electric telescopic cylinder; 27. Clamping arm; 28. Fixed frame; 29. ​​Clamping block; 31. Base; 32. Telescopic cylinder A; 33. Slide column; 34. Workbench. DETAILED DESCRIPTION

[0026] The following is a clear and complete description of the technical solution of the present invention in conjunction with the accompanying drawings. Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the present invention.

[0027] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating positions or relationships, are based on the positions or relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0028] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0029] The present invention will be further explained below in conjunction with specific implementation methods.

[0030] like Figure 1-5 As shown, the present embodiment provides an electrical automation clamping device, including an assembly line frame body 1, a clamping mechanism 2 is provided on any side of the extension direction of the assembly line frame body 1 itself, and an operating table mechanism 3 is provided on the outside of the clamping mechanism 2; the clamping mechanism 2 clamps the workpiece from the assembly line frame body 1 through the clamping arm 27, and rotates and places it on the operating table mechanism 3 for processing; after the clamping mechanism 2 clamps the workpiece through the clamping arm 27, the rotating table 24 rotates 180 degrees clockwise to place the workpiece on the workbench 34. At this time, the clamping arm 27 is not released and is still in a clamped state, which facilitates the operator's spot welding work. If the clamping arm 27 is released and the parts are placed on the workbench 34, the operator still needs to manually support the workpiece, and the clamping arm 27 has to perform the clamping action twice, thereby reducing the work efficiency of this spot welding link; compared with previous workpiece spot welding processing operations, the clamping device cooperates with the assembly line operation, and the processing cost is significantly reduced. In the past, the spot welding operation of parts required the parts to be welded to be welded in advance and then placed on the assembly line for subsequent processing, which resulted in multiple operators carrying, welding, turnover, storage, dust protection and other tasks for the parts that had not been spot welded. The labor intensity of the operators was high and the production and processing costs were high. In the existing automated clamping device, the operator stepped on the foot pedal switch, which was an existing product on the market. The operator controlled the pallet 11 on the assembly line frame 1 to pause the sliding function, and then controlled the clamping arm 27 through another foot pedal switch to clamp the workpiece and rotate it 180 degrees to the workbench 34. The operator quickly spot welded the semi-finished workpiece. After the spot welding was completed, the operator controlled the foot pedal switch to place the processed workpiece on the pallet of the assembly line, thereby improving production efficiency and reducing production costs.

[0031] like Figure 4 、 5As shown, the clamping mechanism 2 also includes a telescopic frame 22, the bottom section of the telescopic frame 22 is fixed to the ground, and an electric telescopic cylinder is installed in the inner cavity of the telescopic frame 22. The electric telescopic cylinder is an existing product on the market and will not be described in detail here. The top surface of the telescopic frame 22 is provided with a rotating disk 23, and a rotating platform 24 is provided on the rotating disk 23. Flanges 25 are symmetrically arranged at both ends of the rotating platform 24 in opposite directions. An electric telescopic cylinder 26 and a clamping arm 27 are arranged on the outer side of the flange 25 body in sequence; a fixed frame 28 is respectively arranged at both ends of the rotating platform 24, and the fixed frame 28 is adapted to fix the flange 25; two groups of clamping mechanisms 2 are symmetrically arranged at both ends of the rotating platform 24, wherein the fixed frame 28 is arranged against the edge of the rotating platform 24, and the fixed frame 28 is adapted to fix the flange 25. An electric telescopic cylinder 26 and a clamping arm 27 are arranged on the outer side in sequence, and the electric telescopic cylinder 26 and the clamping arm 27 are conveniently performed by the clamping arm 27 through the electric telescopic cylinder 26 and the clamping arm 27 arranged on the outer side, which are not affected by the rotating platform 24. When the operator controls the clamping mechanism 2 The clamping mechanism is located on one side of the assembly line frame body 1. The clamping mechanism is controlled by a bidirectional electric telescopic cylinder 26. The bidirectional electric telescopic cylinder 26 is an existing product on the market and will not be described in detail here. The bidirectional electric telescopic cylinder controls the two clamping arms 27 to approach the workpiece and clamp the workpiece; the operator controls another foot pedal switch to make the rotary table 24 drive the workpiece to rotate 180 degrees horizontally clockwise so that the workpiece is placed on the workbench 34. At this time, the workpiece is still in a clamped state, and the operator quickly performs spot welding. After the spot welding of the workpiece is completed; the operator releases the foot pedal switch, and the rotary table 24 drives the workpiece to rotate 180 degrees counterclockwise and rotates the workpiece back to the pallet 11. At this time, the foot pedal switch controlling the rotation completes a round of action, and the operator steps on the foot pedal switch controlling the clamping mechanism again to release the workpiece. At this time, the operator steps on the foot pedal switch controlling the pallet 11 to release the pause function of the pallet 11 on the assembly line frame body 1, so that the workpiece on the pallet 11 flows to the next processing link. In this embodiment, there are three foot pedal switches, one for controlling the pause and movement of the support plate 11, one for controlling the clamping device; and the other for controlling the rotating table. The electric telescopic cylinder 26 is adapted to the horizontally sliding clamping arm 27, and several clamping blocks 29 are installed on the inner side of the clamping arm 27 through screws; the two end faces of the electric telescopic cylinder 26 are adapted to the ends of the fixed clamping arm 27, and the two clamping arms 27 are symmetrically arranged, and the two clamping arms 27 are controlled to loosen or clamp by the bidirectional electric telescopic cylinder 26; the clamping arm 27 is L-shaped, and the two L-shaped bodies symmetrically form a clamping head for clamping the workpiece, and several clamping blocks 29 are installed on the inner arm of the clamping arm 27 through screws. The clamping block 29 can be designed into any shape according to the shape requirements of the workpiece to adapt to any workpiece; the clamping block 29 is preferably made of rubber; the two symmetrically arranged clamping arms are controlled by the bidirectional electric telescopic cylinder, and the electric telescopic cylinder can accurately control the clamping force. By adjusting the clamping force parameters, it can be suitable for clamping a variety of workpieces, increasing the practicality of the clamping device.The main body of the assembly line frame 1 is adapted to be provided with a number of sliding pallets 11; a number of electrical control cabinets 4 are provided on either side of the assembly line frame 1 body close to the support legs, and the electrical control cabinets 4 are respectively connected to a power source. In the chute on the assembly line frame 1, a number of pallets 11 that slide along the chute are installed, and a conductive block is provided at any position on the bottom end surface of the pallet. The conductive block is adapted to the conductive block in the chute of the assembly line frame 1. The conductive block in the chute of the assembly line frame 1 is controlled by a relay to cut off or energize the conductive block to control the sliding of the pallet. A number of electrical control cabinets 4 are provided on either side of the assembly line frame 1 body close to the support legs, and the electrical control cabinets 4 are respectively connected to a power source; the assembly line frame 1 is an existing product on the market and will not be described in detail here.

[0032] like Figure 2 、 3 As shown, the operating table mechanism 3 also includes a base 31, and a telescopic cylinder A32 is set in the center of the upper surface of the base 31. The telescopic cylinder A32 is an existing product on the market, which can be an electric telescopic cylinder or a manual hydraulic telescopic cylinder. The bottom surface of the telescopic cylinder A32 is fixed to the central area of ​​the base 31, and the top surface is fixed to the lower surface of the workbench 34; a slide column 33 is set on the base 31 in the direction of extension of the assembly line frame body 1, and a slide block is set on the inner side of the slide column 33. The slide block is adapted to the slide groove set on the workbench 34, and the slide groove is driven to perform the same rising and falling operation on the slide block through the rise and fall of the telescopic cylinder A32; the balance and stability of the workbench 34 are increased by the slide column 33 and the telescopic cylinder A32, and the height and low adjustment function of the workbench 34 is realized, thereby increasing the balance of the workbench and making the workpiece placement more stable.

[0033] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. An electrical automatic gripping device, characterized in that: The invention comprises an assembly line frame body (1), a clamping mechanism (2) is arranged on any side of the assembly line frame body (1) in its own extension direction, and an operating table mechanism (3) is arranged outside the clamping mechanism (2); the clamping mechanism (2) clamps the workpiece from the assembly line frame body (1) through a clamping arm (27), and rotates and places the workpiece on the operating table mechanism (3) for processing.

2. An electrical automatic gripping device according to claim 1, characterized in that: The clamping mechanism (2) further comprises a telescopic frame (22), a rotating disk (23) being provided on the top surface of the telescopic frame (22), a rotating platform (24) being provided on the rotating disk (23), flanges (25) being symmetrically provided at both ends of the rotating platform (24), and an electric telescopic cylinder (26) and a clamping arm (27) being provided in sequence on the outer side of the flange (25) body.

3. An electrical automatic gripping device according to claim 2, characterized in that: Fixed frames (28) are respectively provided at both ends of the rotating platform (24), and the fixed frames (28) are adapted to fix the flange (25).

4. An electrical automatic gripping device according to claim 2, characterized in that: The electric telescopic cylinder (26) is adapted to a horizontally sliding clamping arm (27), and a plurality of clamping blocks (29) are installed on the inner side of the clamping arm (27) through screws.

5. The electric automatic gripping device according to claim 1, characterized in that: The operating table mechanism (3) also includes a base (31), a telescopic cylinder A (32) is arranged at the center of the upper surface of the base (31), and a workbench (34) is arranged on the top surface of the telescopic cylinder A (32).

6. An electrical automatic gripping device according to claim 5, characterized in that: A slide column (33) is provided on the base (31) in the direction extending from the assembly line frame body (1), and the slide column (33) is slidably adapted to the workbench (34).

7. The electric automatic gripping device according to claim 5, characterized in that: The main body of the assembly line frame (1) is adapted to be provided with a plurality of sliding supporting plates (11).

8. The electric automatic gripping device according to claim 5, characterized in that: A plurality of electrical control cabinets (4) are arranged on either side of the assembly line frame body (1) close to the supporting legs, and the electrical control cabinets (4) are respectively connected to power supplies.

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