Leveling feeder integrated with shearing mechanism
By integrating the shearing mechanism into the leveling feeder, the leveling, cleaning and shearing functions are integrated to solve the problem of low efficiency of existing equipment and realize an efficient metal processing process.
Patent Information
- Application Number
- CN202422648048.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-10-31
AI Technical Summary
Existing metal processing equipment does not have the ability to integrate multiple production processes, resulting in low production efficiency.
A leveling feeder with integrated shearing mechanism is designed, which integrates the leveling, cleaning and shearing functions in one device. The flattening, cleaning and shearing of the material are achieved through the coordinated work of the flattening component, the cleaning component and the shearing component.
It improves production efficiency, reduces the transfer time of materials between different equipment, ensures the flatness and cleanliness of metal materials, and realizes an efficient processing process.
Smart Images
Figure CN223353530U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal processing equipment, in particular to a leveling feeder with an integrated shearing mechanism. Background Art
[0002] Leveling is an important step in the metal processing and manufacturing process. It is mainly used to adjust irregular, deformed or bent materials to a flat state to meet the requirements of subsequent processing.
[0003] A leveler feeder is a type of automated equipment widely used in the metalworking industry, primarily for leveling, conveying, and processing metal materials. Its core function is to use a specific mechanical structure to level irregular or deformed metal materials to a flat state for subsequent processing.
[0004] In modern manufacturing, the precision and efficiency of metal processing are crucial factors influencing product quality. Existing production equipment lacks the ability to integrate multiple production processes, resulting in fragmented process flows and low production efficiency. To address this issue, a leveling feeder with an integrated shearing mechanism was proposed. Utility Model Content
[0005] In order to make up for the above shortcomings, the utility model provides an integrated shearing mechanism leveling feeder, which aims to improve the problem that the existing production equipment in the prior art does not integrate multiple production processes in one, and the scattered process flow not only leads to low production efficiency.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions: an integrated shearing mechanism leveling feeder, comprising a base, the surface of the base is fixedly connected to a conveyor, a flattening assembly is provided on the top of the conveyor, the flattening assembly comprises a mounting bracket, the mounting bracket is fixedly connected to the side wall of the conveyor, a through hole is provided on the surface of the mounting bracket, and a screw rod is threadedly connected in the through hole, the bottom end of the screw rod is rotatably connected to a telescopic rod, the bottom end of the telescopic rod is fixedly connected to a lower pressure plate, and the lower pressure plate is elastically connected to the top end of the telescopic rod by a support spring.
[0007] As a further description of the above technical solution:
[0008] A cutting assembly is provided on the surface of the base. The cutting assembly comprises a connecting seat. The connecting seat is fixedly connected to the surface of the base. The surface of the base is fixedly connected to a C-shaped frame.
[0009] As a further description of the above technical solution:
[0010] The bottom surface of the lower pressing plate is fixedly connected with two groups of symmetrically arranged fixing seats, and a pressing roller is rotatably connected between the fixing seats.
[0011] As a further description of the above technical solution:
[0012] The transverse plate and the connecting plate are elastically connected via a return spring.
[0013] As a further description of the above technical solution:
[0014] The top of the C-shaped frame is fixedly connected with a cylinder, the output end of the cylinder passes through and is slidably connected to the bottom surface of the C-shaped frame, and the output end of the cylinder is fixedly connected with a cutting knife.
[0015] As a further description of the above technical solution:
[0016] The top of the screw rod is fixedly connected with a brake wheel.
[0017] As a further description of the above technical solution:
[0018] Four groups of symmetrically arranged supporting legs are fixedly connected to the bottom surface of the base.
[0019] The utility model has the following beneficial effects:
[0020] 1. In the present invention, by integrating the leveling, cleaning and shearing functions into one device, the time for transferring materials between different devices is reduced, thereby improving the overall production efficiency.
[0021] 2. In the present invention, the lower pressure plate of the flattening assembly, under the coordinated action of the screw rod and the telescopic rod, adjusts the elastic force of the support spring according to the thickness and hardness of the metal material, and the pressure roller applies uniform pressure to the metal material to ensure the flatness of the metal material. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a schematic diagram of the overall structure of a leveling feeder with an integrated shearing mechanism proposed in the utility model;
[0023] Figure 2 This is a schematic structural diagram of a flattening component of a flattening feeder with an integrated shearing mechanism proposed in the present invention;
[0024] Figure 3 This is a schematic diagram of the cleaning component structure of a leveling feeder with an integrated shearing mechanism proposed in the present invention;
[0025] Figure 4 This is a schematic structural diagram of a cutting component of a leveling feeder with an integrated shearing mechanism proposed in the utility model.
[0026] Legend:
[0027] 1. Base; 11. Support legs; 2. Conveyor; 3. Flattening assembly; 31. Mounting frame; 32. Screw; 33. Brake wheel; 34. Telescopic rod; 35. Lower pressure plate; 36. Support spring; 37. Fixed seat; 38. Pressing roller; 4. Cleaning assembly; 41. Connecting plate; 42. Guide rod; 43. Horizontal plate; 44. Cleaning brush; 45. Return spring; 5. Cutting assembly; 51. Connecting seat; 52. C-shaped frame; 53. Cylinder; 54. Cutting knife. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0029] Reference Figure 1 The present invention provides an embodiment of a leveling feeder with an integrated shearing mechanism, comprising a base 1, the bottom surface of which is fixedly connected to four sets of symmetrically arranged support legs 11. The base 1 is the main structure of the leveling feeder, providing a stable support and foundation, carrying all components of the entire device, and evenly distributing the load to the support legs 11. A conveyor 2 is fixedly connected to the surface of the base 1. The conveyor 2 is responsible for transporting metal materials from one location to another, ensuring material flow for the subsequent leveling and shearing processes.
[0030] Reference Figure 1-Figure 2 A flattening assembly 3 is provided at the top of the conveyor 2. The flattening assembly 3 is used to flatten the metal materials passing through. The flattening assembly 3 includes a mounting frame 31. The mounting frame 31 is fixedly connected to the side wall of the conveyor 2. The mounting frame 31 is used to provide support for the entire flattening assembly 3. A through hole is provided on the surface of the mounting frame 31, and a screw rod 32 is threadedly connected in the through hole. The top of the screw rod 32 is fixedly connected to a brake wheel 33. The brake wheel 33 is used to drive the screw rod 32 to rotate, so that the screw rod 32 moves in the vertical direction. The bottom end of the screw rod 32 is rotatably connected to a telescopic rod 34. The bottom end of the telescopic rod 34 is fixedly connected to a lower pressure plate 35. The lower pressure plate 35 is elastically connected to the top of the telescopic rod 34 by a support spring 36. The length of the telescopic rod 34 is adjusted by the movement of the screw rod 32, thereby controlling the elastic force of the support spring 36 on the lower pressure plate 35 to adapt to metal materials of different materials. The bottom surface of the lower pressing plate 35 is fixedly connected to two sets of symmetrically arranged fixing seats 37, and a pressure roller 38 is rotatably connected between the fixing seats 37. The fixing seats 37 are used to position the two ends of the pressure roller 38. The pressure roller 38 directly contacts the metal material and applies pressure to achieve flatness and neatness of the material.
[0031] Reference Figure 1 、 Figure 3 The side wall of the lower pressure plate 35 is provided with a cleaning assembly 4, which is used to clean the dust on the surface of the metal material. The cleaning assembly 4 includes a connecting plate 41, which is fixedly connected to the side wall of the lower pressure plate 35. The connecting plate 41 provides support for the cleaning assembly 4 as a whole. A through hole is provided on the surface of the connecting plate 41, and a guide rod 42 is slidably connected in the through hole. The guide rod 42 is used to guide and position the cross plate 43 and enable the cross plate 43 to slide in the vertical direction. The bottom end of the guide rod 42 is fixedly connected to the cross plate 43, and a cleaning brush 44 is provided on the bottom surface of the cross plate 43. The cross plate 43 cleans the passing metal material through the cleaning brush 44 on the bottom surface. The cross plate 43 and the connecting plate 41 are elastically connected by a return spring 45. The return spring 45 provides downward pressure on the cross plate 43, so that the cleaning brush 44 maintains a close fit with the surface of the metal material, thereby improving the cleaning effect.
[0032] Reference Figure 1 、 Figure 4 A cutting assembly 5 is provided on the surface of the base 1, and the cutting assembly 5 includes a connecting seat 51, which is fixedly connected to the surface of the base 1. The connecting seat 51 is used to provide stable support for the bottom surface of the metal material. A C-shaped frame 52 is fixedly connected to the surface of the base 1, and a cylinder 53 is fixedly connected to the top of the C-shaped frame 52. The output end of the cylinder 53 passes through and is slidably connected to the bottom surface of the C-shaped frame 52. The output end of the cylinder 53 is fixedly connected to a cutting knife 54. The C-shaped frame 52 is used to support the cylinder 53, and the cutting knife 54 is driven by the output end of the cylinder 53 to cut the metal material.
[0033] Working Principle: During operation, the leveling feeder first delivers the metal material via conveyor 2 to the flattening assembly 3. Upon arrival, the lower pressure plate 35 of the flattening assembly 3, working in concert with the screw 32 and telescopic rod 34, applies an appropriate flattening force based on the thickness and hardness of the metal material, adjusting the force of the support spring 36. The pressure roller 38, positioned by the fixed base 37, applies uniform pressure to the metal material, ensuring flatness. Simultaneously, the cleaning brush 44 of the cleaning assembly 4, driven by the return spring 45, cleans the metal surface, removing dust and impurities to ensure cleanliness.
[0034] After the metal material has been flattened and cleaned, it is transported to the cutting assembly 5. At this time, the cylinder 53, under the instruction of the control system, pushes the cutting blade 54 downward to accurately cut the metal material. After cutting, it is collected.
[0035] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A leveling feeder with an integrated shearing mechanism, comprising a base (1), characterized in that: The surface of the base (1) is fixedly connected to a conveyor (2), and a flattening assembly (3) is provided on the top of the conveyor (2). The flattening assembly (3) includes a mounting frame (31), and the mounting frame (31) is fixedly connected to the side wall of the conveyor (2). A through hole is provided on the surface of the mounting frame (31), and a screw rod (32) is threadedly connected in the through hole. The bottom end of the screw rod (32) is rotatably connected to a telescopic rod (34), and the bottom end of the telescopic rod (34) is fixedly connected to a lower pressure plate (35). The lower pressure plate (35) is elastically connected to the top end of the telescopic rod (34) through a support spring (36). The side wall of the lower pressure plate (35) is provided with A cleaning assembly (4), the cleaning assembly (4) comprising a connecting plate (41), the connecting plate (41) being fixedly connected to the side wall of the lower pressing plate (35), a through hole being provided on the surface of the connecting plate (41), and a guide rod (42) being slidably connected in the through hole, the bottom end of the guide rod (42) being fixedly connected to a transverse plate (43), the bottom surface of the transverse plate (43) being provided with a cleaning brush (44), a cutting assembly (5) being provided on the surface of the base (1), the cutting assembly (5) comprising a connecting seat (51), the connecting seat (51) being fixedly connected to the surface of the base (1), and a C-shaped frame (52) being fixedly connected to the surface of the base (1).
2. The integrated shearing mechanism leveling feeder according to claim 1, characterized in that: The bottom surface of the lower pressure plate (35) is fixedly connected with two groups of symmetrically arranged fixing seats (37), and a pressure roller (38) is rotatably connected between the fixing seats (37).
3. The integrated shearing mechanism leveling feeder according to claim 1, characterized in that: The transverse plate (43) and the connecting plate (41) are elastically connected via a return spring (45).
4. The integrated shearing mechanism leveling feeder according to claim 1, characterized in that: The top of the C-shaped frame (52) is fixedly connected to a cylinder (53), the output end of the cylinder (53) passes through and is slidably connected to the bottom surface of the C-shaped frame (52), and the output end of the cylinder (53) is fixedly connected to a cutting knife (54).
5. The integrated shearing mechanism leveling feeder according to claim 1, characterized in that: The top of the screw rod (32) is fixedly connected with a brake wheel (33).
6. The integrated shearing mechanism leveling feeder according to claim 1, characterized in that: Four groups of symmetrically arranged supporting legs (11) are fixedly connected to the bottom surface of the base (1).