Grinding belt mounting mechanism
By designing a grinding belt installation mechanism including a mounting seat, a grinding frame, a main drive structure, a slave drive structure and a connecting structure, the problems of inconvenient installation and difficulty in straightening the grinding belt are solved, convenient installation and stable transmission of the grinding belt are achieved, and the efficiency of casting grinding is improved.
Patent Information
- Application Number
- CN202422802403.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-11-18
AI Technical Summary
In the prior art, the installation structure of the grinding belt cannot flexibly adjust the distance between the grinding position and the driving structure, resulting in inconvenience in installation and difficulty in straightening the grinding belt, which affects the grinding efficiency.
A grinding belt installation mechanism is designed, which includes a mounting base, a grinding frame, a main drive structure, a slave drive structure, a grinding structure and a connecting structure. The grinding position and the distance between the driving structure are adjusted by moving the connecting structure, and the main drive structure is driven by a motor to rotate, thereby driving the grinding belt to rotate, thereby realizing convenient installation and straightening transmission of the grinding belt.
The convenient installation and straightening transmission of the grinding belt are realized, the grinding efficiency is improved, and the stability and reliability of the grinding belt during the casting grinding process are ensured.
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Figure CN223353862U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of grinding, in particular to a grinding belt installation mechanism. Background Art
[0002] Castings are metal objects obtained through various casting methods. Specifically, smelted liquid metal is poured into a pre-prepared mold by pouring, injection, suction, or other casting methods. After cooling, it undergoes subsequent processing such as polishing to create an object with a defined shape, size, and properties. Castings are a key component of the heavy equipment manufacturing industry. The upstream raw materials of the casting industry chain are primarily pig iron and scrap steel, and their applications are diverse, including but not limited to machine tools, automobiles, instrumentation, shipbuilding, and aerospace. The development of these sectors places extremely high demands on castings and the technical requirements are therefore considered a vital component of advanced manufacturing.
[0003] After the casting is produced, it needs to be processed to form the final product. The processing includes cutting, grinding, shot blasting, etc. In the manufacturing of castings, defects such as sand holes, burrs, and pouring risers may appear. In order to remove these defects or improve the quality and aesthetics of the casting, the casting needs to be polished. Polishing is generally carried out by driving the grinding belt to rotate through the drive structure, and the casting is polished by contacting the grinding belt. The rotation of the grinding belt requires the grinding belt to be straight to ensure the connection and transmission performance of the drive structure and the grinding position. However, if the distance between the structure for installing the grinding belt at the grinding position and the drive structure is fixed, it will be inconvenient to install the grinding belt (because the distance for installing the grinding belt (the distance between the grinding position and the drive structure) generally needs to be less than the distance when the grinding belt is straightened for transmission, otherwise it will not be installed or will be difficult to install). Therefore, it is necessary to adjust the distance between the grinding structure and the drive structure at the grinding position to facilitate the installation of the grinding belt, and after installation, the grinding belt can be straightened for transmission grinding. Utility Model Content
[0004] The utility model provides a grinding belt installation mechanism to achieve the purpose of adjusting the distance between the grinding structure and the driving structure at the grinding position, thereby facilitating the installation of the grinding belt.
[0005] To achieve the above-mentioned purpose, the technical solution of the present utility model is: to provide a grinding belt mounting mechanism, the innovation of which lies in: comprising a mounting seat, a grinding frame, a main drive structure, a slave drive structure, a grinding structure and a connecting structure, the grinding frame being arranged above the mounting seat and extending forward, the main drive structure and the slave drive structure being both located in the grinding frame, the grinding structure being located in front of the grinding frame and connected to the bottom of the grinding frame through a connecting structure, and the connecting structure being movable in the front-rear direction at the bottom of the grinding frame; the main drive structure, the slave drive structure and the grinding structure being connected through a grinding belt transmission, a motor being arranged in the mounting seat, and the output shaft of the motor being upwardly passed through the mounting seat, the grinding frame and the main drive structure for transmission connection.
[0006] Furthermore, the main drive structure includes a driving wheel, a wheel pad and a limit plate, the limit plate is located above the driving wheel, the wheel pad is arranged in a grinding frame below the driving wheel, and the output shaft of the motor passes through the wheel pad and is fixedly connected to the driving wheel and the limit plate.
[0007] Furthermore, the driven structure includes a limiting member with an I-shaped cross-section and a driven wheel. The limiting member is arranged in the grinding frame, and the driven wheel is rotatably sleeved on the vertical part of the limiting member. The grinding belt is sleeved on the driving wheel and the driven wheel, and the upper and lower parts of the limiting member are disc-shaped.
[0008] Furthermore, the diameters of the wheel pad and the limiting plate are both larger than the diameter of the driving wheel, and the diameters of the upper and lower parts of the limiting member are larger than the diameter of the driven wheel.
[0009] Furthermore, the grinding structure includes a connecting block, a connecting plate, a support member and a grinding cylinder. The rear end of the connecting block is connected to the bottom of the grinding frame through a connecting structure. The rear end of the connecting plate is detachably connected to the front upper surface of the connecting block. The front end of the connecting plate extends forward. The support member is in an inverted L shape. The vertical lower end of the support member is fixed on the connecting plate. The upper and lower ends of the grinding cylinder are respectively connected to the horizontal part of the support member and the front end of the connecting plate. The grinding belt is sleeved on the grinding cylinder.
[0010] Furthermore, the detachable connection between the connecting plate and the connecting block is achieved by bolt connection.
[0011] Furthermore, the connecting structure includes a connecting frame, a sliding block is provided in the connecting frame, the sliding block is connected to the rear end of the connecting block, two sliding long grooves are symmetrically provided on both sides of the connecting frame, and two limit blocks are provided on both sides of the sliding block corresponding to the two sliding long grooves. The two limit blocks are arranged outside the connecting frame and are respectively connected to the sliding block through two connecting rods; each sliding long groove is provided with two vertical grooves, and each vertical groove corresponds to an L-shaped limit plug-in, and the limit plug-in includes an insertion part and a limit part, the insertion part is adapted to the vertical groove and inserted into the vertical groove, the limit part is located outside the connecting frame, and the distance between the two vertical grooves on the same side of the sliding block is equal to the length of the corresponding side of the sliding block; the rear end of the sliding block is connected to the rear end of the connecting frame through a spring.
[0012] Furthermore, the vertical slots are arranged in such a manner that when the sliding block is placed between two vertical slots on the same side, the grinding belt is stretched and driven to connect the grinding structure, the main drive structure and the slave drive structure.
[0013] Furthermore, threaded holes are provided on both sides of the sliding block at positions corresponding to the sliding long grooves. When the grinding belt is stretched and transmitted to connect the grinding structure, the main drive structure and the slave drive structure, bolts are passed through the sliding long grooves and the sliding block for threaded connection, and the outer diameter of the nut of the bolt is larger than the width of the sliding long groove.
[0014] Compared with the prior art, the present invention has the following beneficial effects:
[0015] The utility model provides a grinding belt installation mechanism, which comprises a mounting seat, a grinding frame, a main drive structure, a slave drive structure, a grinding structure and a connecting structure. When in use, the grinding structure is moved backward by moving the connecting structure backward, and the grinding belt is sleeved on the main drive structure, the slave drive structure and the grinding structure. The main drive structure is driven to rotate by a motor, which drives the grinding belt to rotate. The casting is placed on the grinding belt at the position of the grinding structure for grinding. The grinding belt is easy and quick to install. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0017] Figure 1 This is a schematic diagram of the overall structure of a grinding belt installation mechanism of the present invention (without the grinding belt).
[0018] Figure 2 This is a schematic diagram of the overall structure of a grinding belt installation mechanism of the present invention (with a grinding belt).
[0019] Figure 3 This is a structural diagram of the main drive structure, slave drive structure, and motor connection of the utility model.
[0020] Figure 4 It is a bottom perspective view of the connection structure of the utility model.
[0021] Figure 5 This is a schematic diagram of the connection structure of the present invention (without bolts and limit plugs).
[0022] Figure 6 This is a schematic diagram of the connection structure of the utility model (with bolts and limit plugs).
[0023] Among them, 1-mounting seat, 2-polishing frame, 3-main driving structure, 31-driving wheel, 32-wheel pad, 33-limiting plate, 4-slave driving structure, 41-limiting member, 42-driven wheel, 5-polishing structure, 51-connecting block, 52-connecting plate, 53-support member, 54-polishing cylinder, 6-connecting structure, 61-connecting frame, 62-sliding block, 63-sliding long groove, 64-limiting block, 65-connecting rod, 66-vertical groove, 67-limiting plug-in, 671-insertion part, 672-limiting part, 68-spring, 69-threaded hole, 7-polishing belt, 8-motor, 9-output shaft. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0025] In the present invention, the directional words "front", "front end", "rear end", "front", "back and back", etc. are based on the drawings in the present invention and are not used as restrictions on the grinding belt installation mechanism of the present invention. In actual use and application, the actual direction shall prevail.
[0026] Example 1
[0027] This embodiment provides a grinding belt installation mechanism, and its specific structure is as follows: Figure 1 and 2As shown, it includes a mounting seat 1, a grinding frame 2, a main drive structure 3, a slave drive structure 4, a grinding structure 5 and a connecting structure 6. The grinding frame 2 is arranged above the mounting seat 1 and extends forward. The main drive structure 3 and the slave drive structure 4 are both located in the grinding frame 2. The grinding structure 5 is located in front of the grinding frame 2 and is connected to the bottom of the grinding frame 2 through the connecting structure 6. The connecting structure 6 can move in the front and rear directions at the bottom of the grinding frame 2; the main drive structure, the slave drive structure 4 and the grinding structure 5 are connected by a grinding belt 7. A motor 8 is provided in the mounting seat 1. The output shaft 9 of the motor 8 passes upward through the mounting seat 1, the grinding frame 2 and the main drive structure 3 for transmission connection.
[0028] When a grinding belt installation mechanism of this embodiment is used, the grinding structure 5 is moved backward by moving the connecting structure 6 backward, and the grinding belt 7 is sleeved on the main drive structure 3, the slave drive structure 4, and the grinding structure 5. The main drive structure 3 is driven to rotate by the motor 8, which drives the grinding belt 7 to rotate. The casting is placed on the grinding belt 7 at the position of the grinding structure 5 for grinding. The grinding belt 7 is easy and quick to install.
[0029] Example 2
[0030] The main driving structure 3 of this embodiment includes a driving wheel 31, a wheel pad 32 and a limiting plate 33. Figure 3 As shown, the limiting plate 33 is located above the driving wheel 31, and the wheel pad 32 is arranged in the grinding frame 1 below the driving wheel 31 to support the driving wheel 31. The output shaft 9 of the motor 8 passes through the wheel pad 32 and the driving wheel 31 and the limiting plate 33 and is fixedly connected.
[0031] The driven structure 4 of this embodiment includes a limit member 41 with an I-shaped cross-section and a driven wheel 42. The limit member 41 is arranged in the grinding frame 2, and the driven wheel 42 is rotatably connected to the vertical part of the limit member 41. The grinding belt 7 is connected to the driving wheel 31 and the driven wheel 42. The upper and lower parts of the limit member 41 are disc-shaped.
[0032] The rest is the same as in Example 1.
[0033] When this embodiment is in use, the motor 8 drives the driving wheel 31 to rotate. Since the grinding belt 7 is connected to the driven wheel 42 and the grinding structure 5, it can also drive the driven wheel 42 to rotate, further driving the transmission rotation of the grinding belt 7.
[0034] Example 3
[0035] In this embodiment, the diameters of the wheel washer 32 and the limiting plate 33 are both larger than the diameter of the driving wheel 31 , and the diameters of the upper and lower portions of the limiting member 41 are larger than the diameter of the driven wheel 42 .
[0036] The rest is the same as Example 2.
[0037] In this embodiment, the diameter restrictions on the upper and lower parts of the wheel pad 32, the limiting plate 33 and the limiting member 41 can limit the grinding belt 7 when the grinding belt 7 is transmitted on the driving wheel 31 or the driven wheel 42, without causing deviation and affecting the operation of the equipment.
[0038] Example 4
[0039] The grinding structure 5 of this embodiment includes a connecting block 51, a connecting plate 52, a support member 53 and a grinding cylinder 54. The rear end of the connecting block 51 is connected to the bottom of the grinding frame 2 through the connecting structure 6. The rear end of the connecting plate 52 is detachably connected to the upper surface of the front end of the connecting block 51. The front end of the connecting plate 52 extends forward. The support member 53 is in an inverted L shape. The vertical lower end of the support member 53 is fixed on the connecting plate 52. The upper and lower ends of the grinding cylinder 54 are respectively connected to the horizontal part of the support member 53 and the front end of the connecting plate 52. The grinding belt 7 is sleeved on the grinding cylinder 54.
[0040] Preferably, the connection plate 52 and the connection block 51 are detachably connected by bolt connection.
[0041] The rest is the same as Example 2.
[0042] After the grinding belt 7 in this embodiment is sleeved on the driving wheel 31, the driven wheel 42 and the grinding cylinder 54, the motor 1 drives the grinding belt 7 to rotate indirectly to grind the casting. The detachable setting of the connecting plate 52 and the connecting block 51 facilitates the repair and replacement of the grinding structure 5.
[0043] Example 5
[0044] The connection structure 6 of this embodiment includes a connection frame 61, such as Figure 4-6 As shown, a sliding block 62 is provided in the connecting frame 61, and the sliding block 62 is connected to the rear end of the connecting block 51. Two sliding long grooves 63 are symmetrically provided on both sides of the connecting frame 61, and two limit blocks 64 are provided on both sides of the sliding block 62 corresponding to the two sliding long grooves 63. The two limit blocks 64 are provided outside the connecting frame 61 and are connected to the sliding block 62 through two connecting rods 65 respectively; each sliding long groove 63 is provided with two vertical grooves 66, and each vertical groove 66 corresponds to an L-shaped limit plug-in 67, and the limit plug-in 67 includes an inserting portion 671 and a limit portion 672. The inserting portion 671 adapts to the vertical groove 66 and is inserted into the vertical groove 66. The limit portion 672 is located outside the connecting frame 61, and the distance between the two vertical grooves 66 on the same side of the sliding block 62 is equal to the length of the corresponding side of the sliding block 62; the rear end of the sliding block 62 is connected to the rear end inside the connecting frame 61 through a spring 68.
[0045] Preferably, the vertical slots 66 are arranged in such a manner that when the sliding block 62 is placed between two vertical slots 66 on the same side, the grinding belt 7 is stretched and driven to connect the grinding structure 5 , the main drive structure 3 and the slave drive structure 4 .
[0046] The rest is the same as Example 4.
[0047] When using this embodiment, when the grinding belt 7 needs to be installed, the limiting plug-in 67 is removed, and the grinding structure 5 is pushed backward, driving the sliding block 62 to compress the spring 68 backward in the connecting frame 61 and move. After the grinding belt 7 is put on, the grinding structure 5 is moved forward until the grinding belt 7 is stretched and in a state ready for transmission and grinding. At this time, the sliding block 62 is located between the two vertical grooves 66 on the same side. The limiting plug-in 67 is inserted into the vertical grooves 66 from both sides of the sliding block 62 so that the sliding block 62 is located between the two limiting plug-in 67 on the same side. The sliding block 62 is fixed in position to ensure that the grinding belt 7 is stretched and in a state ready for transmission and grinding. When the grinding belt 7 needs to be removed, the limiting plug-in 67 is removed and the grinding structure 5 is moved to remove and replace it.
[0048] Example 6
[0049] In this embodiment, threaded holes 69 are provided on both sides of the sliding block 62 at positions corresponding to the sliding long grooves 63. When the grinding belt is stretched and driven to connect the grinding structure 5, the main drive structure 3 and the slave drive structure 4, bolts are passed through the sliding long grooves 63 and the sliding block 62 for threaded connection, and the outer diameter of the nut of the bolt is larger than the width of the sliding long groove 63.
[0050] The rest is the same as Example 5.
[0051] This embodiment is based on the embodiment 5. After the grinding belt 7 is installed and the limiting plug-in 67 is inserted for limiting, the bolt is screwed into the sliding block 62 so that the nut squeezes the connecting frame 61 to further fix the sliding block 62, that is, the grinding structure 5 is fixed, to avoid the unstable fixation of the grinding structure 5 affecting the transmission rotation of the grinding belt 7 and affecting the use of the equipment.
[0052] The embodiments described above are merely preferred embodiments of the present invention and are not intended to limit the concept and scope of the present invention. Without departing from the design concept of the present invention, various modifications and improvements to the technical solutions of the present invention made by ordinary engineering technicians in this field should fall within the scope of protection of the present invention. The technical contents requested for protection of the present invention have been fully recorded in the technical requirements.
Claims
1. A grinding belt installation mechanism, characterized in that: It includes a mounting seat, a grinding frame, a main drive structure, a slave drive structure, a grinding structure and a connecting structure. The grinding frame is arranged above the mounting seat and extends forward. The main drive structure and the slave drive structure are both located in the grinding frame. The grinding structure is located in front of the grinding frame and is connected to the bottom of the grinding frame through a connecting structure. The connecting structure can move in the front and rear directions at the bottom of the grinding frame; the main drive structure, the slave drive structure and the grinding structure are connected through a grinding belt transmission. A motor is provided in the mounting seat, and the output shaft of the motor passes through the mounting seat, the grinding frame and the main drive structure for transmission connection.
2. A grinding belt installation mechanism according to claim 1, characterized in that: The main drive structure includes a driving wheel, a wheel pad and a limit plate. The limit plate is located above the driving wheel, and the wheel pad is arranged in the grinding frame below the driving wheel. The output shaft of the motor passes through the wheel pad and is fixedly connected to the driving wheel and the limit plate.
3. The grinding belt installation mechanism according to claim 2, characterized in that: The driven structure includes a limit member with an I-shaped cross-section and a driven wheel. The limit member is arranged in the grinding frame. The driven wheel is rotatably sleeved on the vertical part of the limit member. The grinding belt is sleeved on the driving wheel and the driven wheel. The upper and lower parts of the limit member are disc-shaped.
4. A grinding belt installation mechanism according to claim 3, characterized in that: The diameters of the wheel pad and the limiting plate are both larger than the diameter of the driving wheel, and the diameters of the upper and lower parts of the limiting member are larger than the diameter of the driven wheel.
5. The grinding belt installation mechanism according to claim 3, characterized in that: The grinding structure includes a connecting block, a connecting plate, a support member and a grinding cylinder. The rear end of the connecting block is connected to the bottom of the grinding frame through a connecting structure. The rear end of the connecting plate is detachably connected to the upper surface of the front end of the connecting block. The front end of the connecting plate extends forward. The support member is in an inverted L shape. The vertical lower end of the support member is fixed on the connecting plate. The upper and lower ends of the grinding cylinder are respectively connected to the horizontal part of the support member and the front end of the connecting plate. The grinding belt is sleeved on the grinding cylinder.
6. The grinding belt installation mechanism according to claim 5, characterized in that: The connecting plate and the connecting block are detachably connected by bolt connection.
7. The grinding belt installation mechanism according to claim 5, characterized in that: The connecting structure includes a connecting frame, a sliding block is provided in the connecting frame, the sliding block is connected to the rear end of the connecting block, two sliding long grooves are symmetrically provided on both sides of the connecting frame, and two limit blocks are provided on both sides of the sliding block corresponding to the two sliding long grooves. The two limit blocks are provided outside the connecting frame and are connected to the sliding blocks through two connecting rods respectively; each sliding long groove is provided with two vertical grooves, and each vertical groove corresponds to an L-shaped limit plug-in, and the limit plug-in includes an insertion part and a limit part, the insertion part is adapted to the vertical groove and inserted into the vertical groove, the limit part is located outside the connecting frame, and the distance between the two vertical grooves on the same side of the sliding block is equal to the length of the corresponding side of the sliding block; the rear end of the sliding block is connected to the rear end of the connecting frame through a spring.
8. The grinding belt installation mechanism according to claim 7, characterized in that: The vertical grooves are arranged in such a manner that when the sliding block is placed between two vertical grooves on the same side, the grinding belt is stretched and driven to connect the grinding structure, the main drive structure and the slave drive structure.
9. The grinding belt installation mechanism according to claim 8, characterized in that: Threaded holes are provided on both sides of the sliding block at positions corresponding to the sliding long slots. When the grinding belt is stretched and driven to connect the grinding structure, the main drive structure and the slave drive structure, bolts are passed through the sliding long slots and the sliding block for threaded connection. The outer diameter of the nut of the bolt is larger than the width of the sliding long slot.