Ceramic tile production workshop dust recycling system

Through the dust recovery and utilization system in the tile production workshop, the dust generated by cutting is adsorbed and filtered for recycling by using water spray and filtering components, which solves the problem of dust scattering in the existing technology and realizes the recycling and utilization of dust, solves the problem of dust reuse in the existing technology and realizes the recycling of dust, solves the problem of dust waste and air pollution in the existing technology, realizes the recycling and reuse of dust, and protects the health of workers.

CN223354592UActive Publication Date: 2025-09-19SHANDONG SHUANGYU CERAMICS CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422783902.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-14
Publication Date
2025-09-19
Estimated Expiration
2034-11-14

AI Technical Summary

Technical Problem

The dust generated by cutting during the tile production process is scattered, resulting in excessively high dust content in the air, endangering the health of workers and making it difficult to recycle and reuse the raw materials.

Method used

A dust recovery and utilization system for a tile production workshop is designed, which includes a workbench assembly, a filter assembly and a water tank assembly. The water spray system is sprayed through a water spray pipe to adsorb the dust generated by cutting. The mixture is filtered through a filter plate and the water is recovered, and the dust remains on the filter plate for next use.

Benefits of technology

Effectively reduce the dust content in the air, improve water utilization, realize dust recovery and reuse, protect workers' health, and reduce raw material waste.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223354592U_ABST
    Figure CN223354592U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of tile processing equipment, and discloses a tile production workshop dust recycling system which comprises a workbench assembly, the bottom of the workbench assembly is movably connected with a mounting plate assembly, the top of the mounting plate assembly is provided with a filtering assembly, and the bottom of the mounting plate assembly is movably connected with a water tank assembly. Through mutual cooperation of the workbench assembly, the filtering assembly, the water tank assembly and the water spraying pipeline, the water spraying pipeline pumps water from the water tank main body to spray water to the top of the workbench main body, and dust generated by cutting is adsorbed by the water under the action of the water and falls to the top of the workbench main body; after being mixed with water, wet dust leaks into the water leakage holes along the water flow direction and falls into the inner side of the water tank main body after being filtered by the filter plate, the wet dust is blocked and remained at the top of the filter plate by the filter plate, a mixture of the dust and the water is filtered, and the water flows back into the water tank main body again, so that the water in the water tank main body can be used repeatedly; the water utilization rate is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the field of tile processing equipment, and more specifically to a dust recovery and utilization system for a tile production workshop. Background Art

[0002] As a widely used building material, ceramic tiles have many significant advantages, which make them very popular in indoor and outdoor decoration. Among them, the ceramic tile production workshop is the core area of ​​the ceramic tile manufacturing process, which integrates multiple key process links such as raw material processing, molding, drying, firing, cutting, edging, and polishing.

[0003] During tile production, large tiles need to be cut and divided. During the cutting process, a large amount of dust is generated and scattered in the production workshop, resulting in excessive dust content in the air, which is harmful to the health of workers. In addition, the dust generated by cutting contains a large amount of raw material components. If it is allowed to scatter without treatment, it will be directly mixed with other garbage after the production is completed. It is difficult to extract it again, which will cause waste of raw materials. Therefore, a dust recovery and utilization system for tile production workshops is needed. Utility Model Content

[0004] In order to overcome the above-mentioned defects of the prior art, the utility model provides a dust recovery and utilization system for a tile production workshop to solve the problems existing in the above-mentioned background technology.

[0005] The utility model provides the following technical solutions: a dust recovery and utilization system for a ceramic tile production workshop, comprising a workbench assembly, the bottom of the workbench assembly is movably connected to a mounting plate assembly, the top of the mounting plate assembly is provided with a filter assembly, the bottom of the mounting plate assembly is movably connected to a water tank assembly, both sides of the water tank assembly are fixedly connected with a water spray pipe, the top of the water spray pipe is fixedly connected to the workbench assembly, the filter assembly comprises a filter plate, the workbench assembly comprises a table body, both sides of the top of the table body are provided with water leakage holes, the center of the top of the table body is fixedly connected to a workbench main body, the water leakage holes are located on both sides of the top of the filter plate, the water tank assembly comprises a water tank main body, and the water spray pipe is fixedly connected to both sides of the water tank main body.

[0006] Furthermore, side baffles are fixedly connected to both sides of the top of the platform, a mounting hole is opened on one side of the side baffle, a back plate is fixedly connected to the back of the bottom of the platform, and the water spray pipe is located inside the mounting hole.

[0007] Furthermore, the mounting plate assembly includes a mounting base plate, the bottoms of both sides of the mounting base plate are fixedly connected to the first side base plate, a limiting hole is provided on the top of the front side of the first side base plate, a pull block is fixedly connected to the back side of the top of the first side base plate, a pull handle is fixedly connected to the front side of the mounting base plate, a movable protrusion is fixedly connected to the back side of the bottom of the mounting base plate, and a second spring is fixedly connected between the back plate and the pull block.

[0008] Furthermore, an outer frame is fixedly sleeved on the outer side of the filter plate, and a lifting handle is fixedly connected to the front side of the top of the outer frame.

[0009] Furthermore, a second side bottom plate is fixedly connected to both sides of the water tank body, a first spring is fixedly connected to the front of the top of the second side bottom plate, a pressing handle is fixedly connected to the top of the first spring, and a slide groove is provided on the top of the inner wall on both sides of the water tank body, the bottom of the water spray pipe is connected to the inner side of the water tank body, and a water valve is fixedly installed on the outside of the water spray pipe.

[0010] Furthermore, a square groove is provided on the top of the mounting base plate, and the length and width of the square groove of the mounting base plate are loosely matched with the length and width of the outer side of the outer frame.

[0011] Furthermore, a rotating shaft is provided in the middle of the pressing handle, the thickness of the top of the back side of the pressing handle is loosely matched with the thickness of the limiting hole, and the top of the back side of the pressing handle is located below the limiting hole.

[0012] Furthermore, the cross section of the chute is convex-shaped, the width of the bottom of the chute is clearance matched with the outer diameter of the bottom of the movable protrusion, and the width of the top of the chute is clearance matched with the outer diameter of the top of the movable protrusion.

[0013] Technical effects and advantages of this utility model:

[0014] 1. The utility model cooperates with the workbench assembly, the filter assembly, the water tank assembly and the water spray pipe. The water valve of the water spray pipe is started to draw water from the water tank body through the water spray pipe to spray water on the top of the workbench body. The dust generated by cutting is adsorbed by the water and falls to the top of the workbench body under the action of water. After mixing with the water, the moist dust leaks into the leakage hole in the direction of the water flow. Under the filtration of the filter plate, the water falls to the inside of the water tank body, while the moist dust is blocked by the filter plate and remains on the top of the filter plate. The mixture of dust and water is filtered, and the water flows back to the water tank body, so that the water in the water tank body can be used reciprocally, thereby improving the utilization rate of water.

[0015] 2. The utility model cooperates with the mounting plate assembly and the filter assembly. After the tile cutting operation is completed, the filter assembly is exposed by pulling out the pull-out handle. When the pull-out handle is pulled, the pull block will pull the second spring to extend. When the filter plate is exposed, the filter plate can be removed by lifting the pull-out handle, and the dust on the top can be collected for recycling, and then a clean filter assembly is placed in for use when cutting tiles next time. When the pull-out handle is released, the mounting plate assembly can rebound and reset as a whole under the action of the second spring, which is convenient for the next dust collection. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0017] Figure 2 This is a schematic diagram of the workbench component structure of the present utility model.

[0018] Figure 3 This is a cross-sectional view of the mounting plate assembly and a schematic diagram of the filter assembly structure of the present invention.

[0019] Figure 4 This is a schematic structural diagram of the water tank assembly of the present utility model.

[0020] Figure 5 This is a schematic diagram of the overall structure of the utility model for replacing the filter assembly.

[0021] The accompanying drawings are:

[0022] 1. Workbench assembly; 101. Workbench body; 102. Side baffle; 103. Workbench body; 104. Leakage hole; 105. Back plate; 106. Mounting hole; 2. Mounting plate assembly; 201. Mounting base plate; 202. First side base plate; 203. Limiting hole; 204. Pull block; 205. Movable protrusion; 206. Pull-out handle; 3. Filter assembly; 301. Filter plate; 302. Outer frame; 303. Pull-up handle; 4. Water tank assembly; 401. Water tank body; 402. Second side base plate; 403. Press handle; 404. First spring; 405. Slide; 5. Water spray pipe; 6. Second spring. DETAILED DESCRIPTION

[0023] The following will clearly and completely describe the technical solutions of the present invention in conjunction with the drawings in the present invention. In addition, the forms of the various structures recorded in the following embodiments are merely examples. The dust recovery and utilization system for the tile production workshop involved in the present invention is not limited to the various structures recorded in the following embodiments. All other implementations obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0024] Reference Figures 1 to 5The utility model provides a dust recycling system for a tile production workshop, comprising a workbench assembly 1, the bottom of the workbench assembly 1 is movably connected to a mounting plate assembly 2, the top of the mounting plate assembly 2 is provided with a filter assembly 3, the bottom of the mounting plate assembly 2 is movably connected to a water tank assembly 4, both sides of the water tank assembly 4 are fixedly connected to a water spray pipe 5, the top of the water spray pipe 5 is fixedly connected to the workbench assembly 1, the filter assembly 3 comprises a filter plate 301, the workbench assembly 1 comprises a table body 101, both sides of the top of the table body 101 are provided with water leakage holes 104, the center of the top of the table body 101 is fixedly connected to a workbench main body 103, the water leakage holes 104 are located on both sides of the top of the filter plate 301, the water tank assembly 4 comprises a water tank main body 401, and the water spray pipe 5 is fixedly connected to both sides of the water tank main body 401;

[0025] Specifically, the water spray pipe 5 draws water from the water tank body 401 and sprays it on the top of the workbench body 103 to moisten the tile dust, prevent the dust from flying everywhere, and reduce the dust content in the air. The water and dust mixture leaks out from the leakage hole 104 and filters out the dust through the filter plate 301. The dust-free water is recovered into the water tank body 401 for continuous water supply, thereby improving water utilization.

[0026] In a preferred embodiment, side baffles 102 are fixedly connected to both sides of the top of the platform 101, a mounting hole 106 is opened on one side of the side baffle 102, a back plate 105 is fixedly connected to the back of the bottom of the platform 101, and the water spray pipe 5 is located on the inner side of the mounting hole 106.

[0027] In a preferred embodiment, the mounting plate assembly 2 includes a mounting base 201, the bottoms of both sides of the mounting base 201 are fixedly connected to first side base plates 202, a limiting hole 203 is provided on the top of the front of the first side base plate 202, a pull block 204 is fixedly connected to the back of the top of the first side base plate 202, a pull handle 206 is fixedly connected to the front of the mounting base 201, a movable protrusion 205 is fixedly connected to the back of the bottom of the mounting base 201, and a second spring 6 is fixedly connected between the back plate 105 and the pull block 204;

[0028] Specifically, when the workbench assembly 1 and the mounting plate assembly 2 are movably connected, the two ends of the second spring 6 are fixedly connected to the pull block 204 and the back plate 105 respectively. The second spring 6 acts as a buffer in the process of pulling the mounting plate assembly 2, ensuring that the mounting base plate 201 can be pulled out at a uniform speed. When the pulling handle 206 is released, the mounting plate assembly 2 can rebound and reset as a whole under the action of the second spring 6.

[0029] In a preferred embodiment, an outer frame 302 is fixedly sleeved on the outer side of the filter plate 301, and a lifting handle 303 is fixedly connected to the front of the top of the outer frame 302;

[0030] Specifically, when the filter plate 301 is exposed, the filter plate 301 can be removed by lifting the lifting handle 303, and the dust on the top can be collected for recycling, and then put into a clean filter assembly 3 for use when cutting tiles next time.

[0031] In a preferred embodiment, a second side bottom plate 402 is fixedly connected to both sides of the water tank body 401, a first spring 404 is fixedly connected to the front of the top of the second side bottom plate 402, a pressing handle 403 is fixedly connected to the top of the first spring 404, a chute 405 is provided on the top of the inner wall of both sides of the water tank body 401, the bottom of the water spray pipe 5 is connected to the inner side of the water tank body 401, and a water valve is fixedly installed on the outer side of the water spray pipe 5;

[0032] Specifically, the water valve of the water spray pipe 5 is started to pump water from the water tank body 401 to spray the top of the workbench body 103. The dust generated by cutting is absorbed by the water and falls to the top of the workbench body 103. Since the water spray pipe 5 is arranged on both sides of the workbench assembly 1, the top of the workbench assembly 1 sprays water to the middle of the workbench body 103 and the top opening of the water spray pipe 5 faces downward. Figure 1 As shown, the filtered water can flow back into the water tank body 401 again.

[0033] In a preferred embodiment, a square groove is opened on the top of the mounting base 201, and the length and width of the square groove of the mounting base 201 are both loosely matched with the length and width of the outer side of the outer frame 302;

[0034] Specifically, a limiting groove is provided at the bottom of the mounting base plate 201. The length and width of the limiting groove of the mounting base plate 201 are smaller than the length and width of the outer side of the outer frame 302, so that the filter component 3 can be placed normally in the square groove of the mounting base plate 201. The size clearance of the square groove of the mounting base plate 201 and the outer frame 302 are matched. When the filter component 3 is placed in the square groove of the mounting base plate 201, it will not be displaced left and right due to the flow of water, thereby ensuring the filtering effect.

[0035] In a preferred embodiment, a rotating shaft is provided in the middle of the pressing handle 403, the thickness of the top of the back of the pressing handle 403 is loosely matched with the thickness of the limiting hole 203, and the top of the back of the pressing handle 403 is located below the limiting hole 203;

[0036] Specifically, if the pressing handle 403 is pulled upward, the pressing handle 403 rotates around the rotation axis of the pressing handle 403, that is, the front height rises and the back height drops, the first spring 404 is subjected to a spring force, and the back of the pressing handle 403 is disengaged from the limiting hole 203, and the filter assembly 3 can now move on the top of the water tank assembly 4; if the pressing handle 403 is released, the first spring 404 rebounds and pushes the back of the pressing handle 403 upward so that the top of the pressing handle 403 is re-stuck in the limiting hole 203, thereby fixing the position of the mounting plate assembly 2.

[0037] In a preferred embodiment, the cross-section of the slide groove 405 is convex-shaped, the width of the bottom of the slide groove 405 matches the outer diameter clearance of the bottom of the movable protrusion 205, and the width of the top of the slide groove 405 matches the outer diameter clearance of the top of the movable protrusion 205; during the movement of the installation base 201, the movable protrusion 205 moves along the slide groove 405, and the slide groove 405 limits the movable protrusion 205 to prevent it from falling off and limit its movable distance.

[0038] The working principle of the present invention is as follows: when using this device to process ceramic tiles, the ceramic tiles to be cut are placed on the top of the workbench body 103 and cooperate with the cutting knife to cut the ceramic tiles. During cutting, the water valve of the water spray pipe 5 is started to draw water from the water tank body 401 to spray water on the top of the workbench body 103. The dust generated by cutting is absorbed by the water and falls to the top of the workbench body 103. Since the water spray pipe 5 is arranged on both sides of the workbench assembly 1, the top of the workbench assembly 1 sprays water to the middle of the workbench body 103 and the top opening of the water spray pipe 5 faces downward. Figure 1 As shown, the wet dust mixed with water can be leaked into the water leakage hole 104 along the direction of water flow, and pass through the top of the mounting plate assembly 2 and the filter assembly 3. After being filtered by the filter plate 301, the water falls into the inner side of the water tank body 401, while the wet dust is blocked by the filter plate 301 and remains on the top of the filter plate 301. The mixture of dust and water is filtered, and the water flows back into the water tank body 401, so that the water in the water tank body 401 can be used reciprocally, thereby improving the utilization rate of water.

[0039] After the tile cutting operation is completed, first pull up the pressing handle 403 so that the pressing handle 403 rotates around the rotating axis of the pressing handle 403, that is, the front height rises and the back height drops. The first spring 404 is subjected to the spring force generated, and the back of the pressing handle 403 is separated from the limiting hole 203. The filter assembly 3 can now move on the top of the water tank assembly 4, and the filter assembly 3 is exposed by pulling out the pulling handle 206. When pulling the pulling handle 206, the pulling block 204 will pull the second spring 6 to extend. When the filter plate 301 is exposed, The filter plate 301 can be removed by lifting the lifting handle 303, and the dust on the top can be collected for recycling, and then a clean filter assembly 3 can be placed in it for use when cutting tiles next time. Release the pulling handle 206 to make the mounting plate assembly 2 rebound and reset as a whole under the action of the second spring 6. After resetting, release the pressing handle 403, and the first spring 404 rebounds to push the back of the pressing handle 403 upward so that the top of the pressing handle 403 is re-locked into the limiting hole 203, fixing the position of the mounting plate assembly 2 for the next dust collection.

[0040] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense, and may refer to mechanical or electrical connections, internal communication between two components, or direct connection. "Up," "down," "left," and "right" are only used to indicate relative positional relationships. When the absolute positions of the objects being described change, the relative positional relationships may also change.

[0041] Secondly: The drawings of the embodiments disclosed in this utility model only involve structures related to the embodiments disclosed in this utility model. Other structures can refer to common designs. In the absence of conflicts, the same embodiment and different embodiments of the utility model can be combined with each other.

[0042] Finally: The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A dust recycling system for a tile production workshop, comprising a workbench assembly (1), characterized in that: The bottom of the workbench assembly (1) is movably connected to a mounting plate assembly (2), the top of the mounting plate assembly (2) is provided with a filter assembly (3), the bottom of the mounting plate assembly (2) is movably connected to a water tank assembly (4), both sides of the water tank assembly (4) are fixedly connected to a water spray pipe (5), the top of the water spray pipe (5) is fixedly connected to the workbench assembly (1), the filter assembly (3) comprises a filter plate (301), the workbench assembly (1) comprises a table body (101), both sides of the top of the table body (101) are provided with water leakage holes (104), the center of the top of the table body (101) is fixedly connected to a workbench main body (103), the water leakage holes (104) are located on both sides of the top of the filter plate (301), the water tank assembly (4) comprises a water tank main body (401), and the water spray pipe (5) is fixedly connected to both sides of the water tank main body (401).

2. The dust recycling system for a tile production workshop according to claim 1, characterized in that: Side baffles (102) are fixedly connected to both sides of the top of the platform (101), a mounting hole (106) is provided on one side of the side baffle (102), a back plate (105) is fixedly connected to the back of the bottom of the platform (101), and the water spray pipe (5) is located inside the mounting hole (106).

3. The dust recycling system for a tile production workshop according to claim 2, characterized in that: The mounting plate assembly (2) comprises a mounting base plate (201), the bottoms of both sides of the mounting base plate (201) are fixedly connected to first side base plates (202), a limiting hole (203) is provided on the top of the front of the first side base plate (202), a pull block (204) is fixedly connected to the back of the top of the first side base plate (202), a pull handle (206) is fixedly connected to the front of the mounting base plate (201), a movable protrusion (205) is fixedly connected to the back of the bottom of the mounting base plate (201), and a second spring (6) is fixedly connected between the back plate (105) and the pull block (204).

4. The dust recycling system for a tile production workshop according to claim 3 is characterized by: An outer frame (302) is fixedly sleeved on the outer side of the filter plate (301), and a lifting handle (303) is fixedly connected to the front side of the top of the outer frame (302).

5. The dust recycling system for a tile production workshop according to claim 3 is characterized by: The water tank body (401) is fixedly connected to a second side bottom plate (402) on both sides, the front of the top of the second side bottom plate (402) is fixedly connected to a first spring (404), the top of the first spring (404) is fixedly connected to a pressing handle (403), the top of the inner wall of both sides of the water tank body (401) is provided with a sliding groove (405), the bottom of the water spray pipe (5) is connected to the inner side of the water tank body (401), and the outer side of the water spray pipe (5) is fixedly installed with a water valve.

6. The dust recycling system for a tile production workshop according to claim 4, characterized in that: A square groove is provided on the top of the installation base plate (201), and the length and width of the square groove of the installation base plate (201) are both loosely matched with the length and width of the outer side of the outer frame (302).

7. The dust recycling system for a tile production workshop according to claim 5, characterized in that: A rotating shaft is provided in the middle of the pressing handle (403), the thickness of the top of the back of the pressing handle (403) is loosely matched with the thickness of the limiting hole (203), and the top of the back of the pressing handle (403) is located below the limiting hole (203).

8. The dust recycling system for a tile production workshop according to claim 5, characterized in that: The cross section of the chute (405) is convex-shaped, the width of the bottom of the chute (405) is matched with the outer diameter clearance of the bottom of the movable protrusion (205), and the width of the top of the chute (405) is matched with the outer diameter clearance of the top of the movable protrusion (205).