Split mold splicing structure
By setting a sealing layer and a positioning sleeve at the joints of the FRP mold, the problem of improper handling of the mold joint gap is solved, the mold can be quickly installed and used efficiently, and the product quality and mold stability are improved.
Patent Information
- Application Number
- CN202422574338.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-10-23
AI Technical Summary
During the splicing process of existing fiberglass product molds, the splicing gaps are improperly handled, which affects the mold installation and use process, resulting in reduced dimensional accuracy, reduced product consistency and aesthetics, and damaged mold strength and durability.
The design adopts sealing layer and positioning sleeve. The sealing layer is bonded to connect the splicing modules to prevent air leakage. The positioning sleeve is used to quickly locate and adjust the splicing gap, and combined with the locking component to achieve a stable connection.
It improves the installation efficiency of the mold and the sealing during use, ensures product quality and mold stability, extends the service life of the mold and reduces maintenance costs.
Smart Images

Figure CN223354690U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of glass fiber reinforced plastic molds, in particular to a split mold splicing structure. Background Art
[0002] In the field of fiberglass molds, as products grow larger and their structures become more complex, mold production is also becoming larger and more complex. Influenced by these factors, molds have begun to be designed in separate pieces, with the molds being spliced together before product production. However, spliced molds can create gaps. Improper handling of these gaps can affect the mold's installation and use, hindering quick installation and potentially reducing the mold's dimensional accuracy after installation, affecting product dimensional consistency and aesthetics, as well as the mold's overall strength and durability. Utility Model Content
[0003] In view of the above problems existing in the prior art, the present invention provides a split mold splicing structure to improve the technical problem that improper handling of the splicing gap during the existing split mold splicing process affects the mold installation process and use process.
[0004] To achieve the above-mentioned purpose and other related purposes, the utility model provides a split mold splicing structure, including a first splicing module, a second splicing module, a sealing layer and a positioning sleeve, the second splicing module is spliced and connected to the first splicing module, and a splicing gap is formed at the connection; a cavity is formed on the first splicing module and the second splicing module; the sealing layer is located in the splicing gap and is respectively adhesively connected to the first splicing module and the second splicing module; the positioning sleeve is clamped between the first splicing module and the second splicing module, and at least part of the positioning sleeve is located in the splicing gap.
[0005] In one embodiment of the split mold splicing structure of the present invention, the first splicing module includes a first split mold and a first positioning reinforcement plate, the first positioning reinforcement plate is located in the first split mold, and the first positioning reinforcement plate is engaged with one end of the positioning sleeve.
[0006] In one embodiment of the split mold splicing structure of the present invention, the second splicing module includes a second split mold and a second positioning reinforcement plate, the second positioning reinforcement plate is located in the second split mold, and the second positioning reinforcement plate is engaged with the other end of the positioning sleeve.
[0007] In one embodiment of the split mold splicing structure of the present invention, the positioning sleeve includes a first embedded part, a second embedded part and a clamping ring. The first embedded part and the second embedded part are respectively embedded in and connected to the first splicing module and the second splicing module. The clamping ring is located between the first embedded part and the second embedded part, and the clamping ring is located in the splicing gap.
[0008] In one embodiment of the split mold splicing structure of the present invention, the sealing layer includes a sealing strip and a sealing layer, and the sealing strip is arranged at the edge of the splicing gap away from the cavity; the splicing gap between the sealing strip and the cavity is coated with a sealing layer.
[0009] In an embodiment of the split mold splicing structure of the present invention, the first splicing module and the second splicing module are provided with a skin layer, and the skin layer is located in the mold cavity.
[0010] In one embodiment of the split mold splicing structure of the present invention, the skin layer includes a structural adhesive layer and a prefabricated surface skin, the structural adhesive layer is coated in the mold cavity, and the prefabricated surface skin is bonded to the mold cavity through the structural adhesive layer.
[0011] In one embodiment of the split mold splicing structure of the present invention, a locking assembly is further included. The locking assembly passes through the positioning sleeve and fixedly connects the first splicing module and the second splicing module.
[0012] In one embodiment of the split mold splicing structure of the present invention, the locking assembly includes a locking bolt and a locking nut. The locking bolt sequentially passes through the first splicing module, the positioning sleeve and the second splicing module and is threadedly connected to the locking nut.
[0013] In one embodiment of the split mold splicing structure of the present invention, the locking assembly also includes a first gasket and a second gasket, the first gasket is respectively located on the side of the first splicing module and the second splicing module, and the first gasket and the second gasket are sleeved on the locking bolt.
[0014] In the split mold splicing structure of the present invention, a sealing layer is provided at the splicing gap for bonding and connecting the first splicing module and the second splicing module, thereby increasing the splicing connection strength and ensuring that the mold will not leak when vacuumed during use. The positioning sleeve can quickly realize the positioning connection of the first splicing module and the second splicing module, and the width of the splicing gap can be adjusted by replacing different types of positioning sleeves, thereby reducing the installation time of the mold and improving the installation efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other embodiments can be obtained based on these drawings without paying any creative work.
[0016] Figure 1 This is a structural cross-sectional view of an embodiment of the split mold splicing structure of the utility model;
[0017] Figure 2 This is a cross-sectional view of a positioning sleeve and its installation structure in an embodiment of the split mold splicing structure of the utility model;
[0018] Figure 3 This is a cross-sectional view of the positioning sleeve structure in one embodiment of the split mold splicing structure of the utility model.
[0019] Component number description:
[0020] 100. First splicing module; 110. First split mold; 120. First positioning reinforcement plate; 200. Second splicing module; 210. Second split mold; 220. Second positioning reinforcement plate; 300. Sealing layer; 310. Sealing strip; 320. Sealing layer; 400. Positioning sleeve; 410. First embedded part; 420. Second embedded part; 430. Clamping ring; 500. Locking assembly; 510. Locking bolt; 520. Locking nut; 530. First gasket; 540. Second gasket; 600. Skin layer; 610. Structural adhesive layer; 620. Prefabricated surface skin. DETAILED DESCRIPTION
[0021] The following describes the implementation of the present invention through specific examples. Those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. The present invention can also be implemented or applied through other different specific implementation methods. The details in this specification can also be modified or changed based on different viewpoints and applications without departing from the spirit of the present invention. It should be noted that the following examples and the features in the examples can be combined with each other unless there is a conflict. It should also be understood that the terms used in the examples of the present invention are for the purpose of describing specific implementation methods, not for the purpose of limiting the scope of protection of the present invention. The test methods for which specific conditions are not specified in the following examples are generally carried out under conventional conditions or under the conditions recommended by the manufacturers.
[0022] When numerical ranges are given in the examples, it should be understood that unless otherwise specified herein, both endpoints of each numerical range and any value between the endpoints may be used. Unless otherwise defined, all technical and scientific terms used in this utility model are consistent with the prior art as understood by those skilled in the art and the description of this utility model. Any prior art methods, equipment, and materials similar or equivalent to those in the examples of this utility model may also be used to implement this utility model.
[0023] It should be noted that the terms such as "upper", "lower", "left", "right", "middle" and "one" cited in this specification are only for the convenience of description and are not used to limit the scope of implementation of the present invention. Changes or adjustments to their relative relationships should be regarded as the scope of implementation of the present invention without substantially changing the technical content.
[0024] See also Figures 1 to 3 In order to address the technical problem that improper handling of the splicing gap during the mold splicing process caused by the split mold design affects the installation process and use process of the split mold, the utility model provides a split mold splicing structure; the split mold splicing structure of the utility model uses a sealing layer to seal the splicing gap of the splicing mold, thereby increasing the splicing connection strength, and a positioning sleeve to adjust the splicing gap, thereby improving the mold installation efficiency.
[0025] To achieve the above and other related purposes, please refer to Figures 1 to 3 The present invention provides a split mold splicing structure, including a first splicing module 100, a second splicing module 200, a sealing layer 300 and a positioning sleeve 400, wherein the first splicing module 100 is provided with a mold cavity partially used for product production; similarly, the second splicing module 200 is provided with a mold cavity partially used for product production, and the second splicing module 200 is spliced and connected to the first splicing module 100. When the first splicing module 100 and the second splicing module 200 are spliced and connected, the mold cavities on their respective splicing modules are combined to form a complete mold cavity. The shape of the mold cavity is not limited and is designed according to the shape of the product to be manufactured. The splicing connection method of the first splicing module 100 and the second splicing module 200 is not limited and can be any suitable type of method that meets the connection strength of the first splicing module 100 and the second splicing module 200 and meets the use requirements, such as flange bolt connection, clamp connection or welding connection.
[0026] A joint gap is formed at the joint between the first and second joint modules 100, 200; the joint gap is located at the joint surface between the first and second joint modules 100, 200. A sealing layer 300 is disposed within the joint gap. The sealing layer 300 adhesively connects the first and second joint modules 100, 200, sealing and filling the joint gap. This prevents air leakage from the joint gap caused by vacuuming during mold production, thereby ensuring mold performance and product quality. The adhesive connection of the sealing layer 300 also increases the connection strength between the first and second joint modules 100, 200, further ensuring the stability of the joint structure.
[0027] Positioning holes for assembly positioning are respectively provided on the first splicing module 100 and the second splicing module 200. The positioning holes are positioned and matched with the positioning sleeves 400 so that the positioning sleeves 400 are sandwiched between the first splicing module 100 and the second splicing module 200. When the first splicing module 100 and the second splicing module 200 are installed, rapid installation and positioning are achieved. At least part of the positioning sleeves 400 is located in the splicing gap, that is, part of the positioning sleeves 400 is located in the sealing layer 300 between the first splicing module 100 and the second splicing module 200. By replacing different types of positioning sleeves 400, the length of the positioning sleeves 400 located in the splicing gap is changed, thereby adjusting the width of the splicing gap. This helps to ensure that the size of the molded product meets the design requirements, ensures the stability and integrity of the product during the product molding process, improves the appearance quality of the product, and can extend the service life of the mold and reduce maintenance costs.
[0028] See also Figure 1 In one embodiment of the split mold splicing structure of the present invention, the first splicing module 100 includes a first split mold 110 and a first positioning reinforcement plate 120. The first split mold 110 is a casting structure. The first positioning reinforcement plate 120 is located in the first split mold 110. During the manufacturing process of the first splicing module 100, the first positioning reinforcement plate 120 is first installed and positioned, and then the first split mold 110 is injection-molded; the first positioning reinforcement plate 120 can evenly distribute the pressure borne by the mold during the injection molding process of the first split mold 110 to prevent the mold from deformation or damage. At the same time, the first positioning reinforcement plate 120 has a positioning hole structure for being engaged with the positioning sleeve 400, thereby facilitating the splicing and positioning of the first splicing module 100 and the second splicing module 200 and improving assembly efficiency.
[0029] Furthermore, the manufacturing process and structure of the second splicing module 200 are similar to those of the first splicing module 100. Specifically, the second splicing module 200 includes a second split mold 210 and a second positioning reinforcement plate 220. The second split mold 210 is an injection molding structure. The second positioning reinforcement plate 220 is located in the second split mold 210 and is used to distribute the pressure during the injection molding process of the second split mold 210. The second positioning reinforcement plate 220 is engaged with the other end of the positioning sleeve 400, thereby realizing the splicing positioning of the first splicing module 100 and the second splicing module 200 and improving the assembly efficiency.
[0030] See also Figure 2 and Figure 3 In one embodiment of the split mold splicing structure of the present invention, the positioning sleeve 400 includes a first embedded portion 410, a second embedded portion 420 and a clamping ring 430, wherein the first embedded portion 410, the second embedded portion 420 and the clamping ring 430 are an integrated structure, and the clamping ring 430 is located between the first embedded portion 410 and the second embedded portion 420, and is located on the outside of the first embedded portion 410 and the second embedded portion 420. When installed and positioned, the first embedded portion 410 is embedded and connected to the first splicing module 100; the second embedded portion 420 is embedded and connected to the second splicing module 200, and the clamping ring 430 is clamped between the first splicing module 100 and the second splicing module 200, and is located in the splicing gap. By changing the model of the positioning sleeve 400, that is, changing the axial size of the clamping ring 430, the size of the splicing gap can be adjusted to achieve adjustment of the splicing gap. Specifically, in this embodiment, the first embedded portion 410 is embedded in the positioning hole connected to the first positioning reinforcement plate 120; the second embedded portion 420 is embedded in the positioning hole connected to the second positioning reinforcement plate 220, and the clamping ring 430 is clamped between the first embedded portion 410 and the second embedded portion 420 to form a splicing gap, and the positioning sleeve 400 not only realizes positioning cooperation, but also the positioning sleeve 400 is used to seal the sealing layer 300 to prevent leakage of the sealant.
[0031] See also Figure 2In one embodiment of the split mold splicing structure of the present invention, the sealing layer 300 includes a sealing strip 310 and a sealing layer 320. The sealing strip 310 is arranged at the edge of the splicing gap away from the cavity; that is, the sealing strip 310 is clamped and installed at the outer edge of the first split mold 110 and the second split mold 210 to prevent leakage of the sealant. The sealing layer 320 is coated in the splicing gap between the sealing strip 310 and the cavity. The sealing layer 320 is used to bond the first split mold 110 and the second split mold 210. The sealing layer 320 is formed by coating the sealant; the sealant is applied after the positioning sleeve 400 is positioned, so as to ensure that the vacuum of the split splicing mold during use will not cause air leakage at the splicing gap; the type of sealant can be acrylic sealant, so as to achieve rapid curing and high-strength bonding.
[0032] See also Figure 1 In one embodiment of the split mold splicing structure of the present invention, the first splicing module 100 and the second splicing module 200 are provided with a skin layer 600, which is located in the mold cavity. The skin layer 600 realizes the rapid positioning of the mold splicing gap and the rapid repair of the mold surface, reduces the mold installation time, and improves production efficiency; specifically, in this embodiment, the skin layer 600 includes a structural adhesive layer 610 and a prefabricated surface skin 620, and the structural adhesive layer 610 is formed by coating with structural adhesive, and the structural adhesive is coated on the inner wall of the cavity for bonding and connecting the prefabricated surface skin 620. The prefabricated surface skin 620 is formed on the positive mold and adapted to the shape of the mold cavity on the negative mold. The prefabricated surface skin 620 replaces the process of pouring the fiberglass layer in the cavity, thereby reducing the pouring and repair work.
[0033] See also Figure 2In one embodiment of the split mold splicing structure of the present invention, the split mold splicing structure also includes a locking assembly 500, which is a bolt locking assembly. The locking assembly 500 sequentially penetrates and connects the first splicing module 100, the positioning sleeve 400 and the second splicing module 200, thereby locking and fixing the first splicing module 100 and the second splicing module 200. Specifically, in this embodiment, the locking assembly 500 includes a locking bolt 510, a locking nut 520, a first gasket 530 and a second gasket 540. The locking bolt 510 passes through the first splicing module 100, the positioning sleeve 400 and the second splicing module 200 in sequence and is threadedly connected to the locking nut 520. The first gasket 530 is arranged on the outer surface of the first split mold 110 and the bolt head end of the locking bolt 510. The second gasket 540 is arranged on the outer surface of the second split mold 210 and the bolt head end of the locking nut 520. The first gasket 530 and the second gasket 540 are respectively mounted on the locking bolt 510, thereby ensuring the locking connection effect of the locking assembly 500 and reducing damage to the surfaces of the first split mold 110 and the second split mold 210.
[0034] In the split mold splicing structure of the present invention, a sealing layer is provided at the splicing gap for bonding and connecting the first splicing module and the second splicing module, thereby increasing the splicing connection strength and ensuring that there will be no air leakage when the mold is vacuumed during use. The positioning sleeve can quickly realize the positioning connection of the first splicing module and the second splicing module, and the width of the splicing gap can be adjusted by replacing different types of positioning sleeves, thereby reducing the installation time of the mold and improving the installation efficiency. This solves the technical problem of improper splicing gap handling in the existing split mold splicing process, which affects the mold installation process and the use process. Therefore, the present invention effectively overcomes some practical problems in the existing technology and has high utilization value and use significance.
[0035] The above embodiments are merely illustrative of the principles and effects of the present invention and are not intended to limit the present invention. Anyone skilled in the art may modify or alter the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or alterations made by one of ordinary skill in the art without departing from the spirit and technical principles disclosed in the present invention are intended to be covered by the claims of the present invention.
Claims
1. A split mold splicing structure, characterized in that: include: A first splicing module; a second splicing module, the second splicing module being spliced and connected to the first splicing module, and a splicing gap being formed at the connection; a cavity being formed on the first splicing module and the second splicing module; a sealing layer, the sealing layer being located in the splicing gap and adhesively connecting the first splicing module and the second splicing module; A positioning sleeve is clamped between the first splicing module and the second splicing module, and at least a portion of the positioning sleeve is located in the splicing gap.
2. The split mold splicing structure according to claim 1, characterized in that: The first splicing module includes a first split mold and a first positioning reinforcement plate. The first positioning reinforcement plate is located in the first split mold, and the first positioning reinforcement plate is engaged with one end of the positioning sleeve.
3. The split mold splicing structure according to claim 2, characterized in that: The second splicing module includes a second split mold and a second positioning reinforcement plate, the second positioning reinforcement plate is located in the second split mold, and the second positioning reinforcement plate is engaged with the other end of the positioning sleeve.
4. The split mold splicing structure according to claim 1, characterized in that: The positioning sleeve includes a first embedded portion, a second embedded portion and a clamping ring. The first embedded portion and the second embedded portion are respectively embedded and connected to the first splicing module and the second splicing module. The clamping ring is located between the first embedded portion and the second embedded portion. The clamping ring is located in the splicing gap.
5. The split mold splicing structure according to claim 1, characterized in that: The sealing layer includes a sealing strip and a sealing layer. The sealing strip is arranged at the edge of the splicing gap away from the cavity. The splicing gap between the sealing strip and the cavity is coated with the sealing layer.
6. The split mold splicing structure according to claim 1, characterized in that: The first splicing module and the second splicing module are provided with a skin layer, and the skin layer is located in the cavity.
7. The split mold splicing structure according to claim 6, characterized in that: The skin layer includes a structural adhesive layer and a prefabricated profile skin. The structural adhesive layer is coated in the mold cavity, and the prefabricated profile skin is bonded to the mold cavity through the structural adhesive layer.
8. The split mold splicing structure according to claim 1, characterized in that: It also includes a locking assembly, which passes through the positioning sleeve and fixedly connects the first splicing module and the second splicing module.
9. The split mold splicing structure according to claim 8, characterized in that: The locking assembly includes a locking bolt and a locking nut. The locking bolt sequentially passes through the first splicing module, the positioning sleeve, and the second splicing module and is threadedly connected to the locking nut.
10. The split mold splicing structure according to claim 9, characterized in that: The locking assembly further includes a first gasket and a second gasket. The first gasket is located on the sides of the first splicing module and the second splicing module respectively. The first gasket and the second gasket are sleeved on the locking bolt.