Cockroach medicine box forming mechanism and cockroach medicine box processing equipment
By combining the upper and lower molds with blister molding and the filling and sealing mechanism, the automated production of cockroach medicine boxes is achieved, which solves the problems of complex structure, high cost and low efficiency in the existing technology, and realizes efficient automated production and stable drug adhesion.
Patent Information
- Application Number
- CN202422545814.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-22
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-10-22
AI Technical Summary
Existing cockroach medicine boxes have complex structures, high processing costs, low production efficiency, and require multiple manual operations.
The upper and lower molds are used for blister forming, combined with the filling mechanism, paper card placement mechanism and sealing mechanism to realize the automated production of cockroach medicine boxes. The support bosses and storage trough design are used to ensure the adhesion of the medicine and the positioning of the box cover.
The automated production of cockroach medicine boxes is realized, which reduces production costs, improves production efficiency, and ensures that the medicine does not leave the storage tank during transportation.
Smart Images

Figure CN223354913U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a cockroach medicine box forming mechanism and cockroach medicine box processing equipment. Background Art
[0002] The cockroach medicine box is suitable for use in different locations, has a good trapping effect, and can reduce the risk of accidental ingestion by pets and children. Existing cockroach medicine boxes have a complex structure, and the molding of cockroach medicine boxes requires multiple processes and manual operation, which has high processing costs and production efficiency issues. Summary of the Invention
[0003] In view of the technical problems existing in the background technology, the technical problem solved by the present invention is to provide a cockroach medicine box forming mechanism and cockroach medicine box processing equipment to realize the automatic production of cockroach medicine boxes, improve production efficiency and reduce production costs.
[0004] In order to solve the above technical problems, the utility model adopts the following technical solutions: the cockroach medicine box forming mechanism is characterized by comprising an upper forming die and a lower forming die,
[0005] The forming upper die comprises a die base and a plurality of dies, wherein the dies are arranged in a rectangular array on the die base;
[0006] The forming lower mold includes a punch base and several punches. The punches are arranged in a rectangular array on the punch base. A material storage trough is provided in the center of the punch. Several protrusions are provided in the material storage trough. Support bosses are provided around the punch. There are at least three support bosses. There is a channel for entering the material storage trough between adjacent support bosses. The top of the support boss is stepped, and the outer edge is higher than the inner edge. The die matches the punch.
[0007] The cockroach medicine box is made of plastic sheet and is formed in one step using upper and lower molds. The box body is surrounded by support columns, and the lid rests on the stepped tops of the columns, which support the lid. The cockroach medicine is placed in a storage trough. The bumps inside the trough increase the contact area between the medicine and the box body, ensuring that the medicine adheres to the trough and prevents it from escaping. A channel between the support columns communicates with the trough, allowing cockroaches to enter and consume the medicine in the trough.
[0008] Preferably, the protrusion is conical, which is more conducive to demoulding.
[0009] Preferably, the surface of the male mold is arc-shaped, which is convenient for cockroaches to enter through the channel.
[0010] Preferably, there are three supporting protrusions evenly distributed around the periphery of the punch, the width of the supporting protrusions being consistent with the width of the channel, and the periphery of the punch forming a regular hexagon. The regular hexagonal box body matches the regular hexagonal box cover and reduces processing difficulty.
[0011] A cockroach medicine box processing equipment is characterized by comprising a forming mechanism, a filling mechanism, a paper card placing mechanism and a sealing mechanism in sequence along the bubble shell conveying direction, wherein the forming mechanism comprises a forming upper die and a forming lower die.
[0012] The forming upper die comprises a die base and a plurality of dies, wherein the dies are arranged in a rectangular array on the die base;
[0013] The forming lower mold includes a punch base and several punches. The punches are arranged in a rectangular array on the punch base. A material storage trough is provided in the center of the punch. Several protrusions are provided in the material storage trough. Support bosses are provided around the punch. There are at least three support bosses. There is a channel for entering the material storage trough between adjacent support bosses. The top of the support boss is stepped, and the outer edge is higher than the inner edge. The die matches the punch.
[0014] The plastic sheet is formed into a plastic box body through the forming mechanism through suction molding. The box body enters the filling station, and the filling mechanism injects the medicine into the storage tank of the box body. Then the plastic box body enters the paper card placement station, and the paper card is placed on the top of the supporting protrusion. The supporting protrusion holds the paper card, and the outer edge is blocked outside the paper card, which serves as a limit for the paper card; then the sealing mechanism seals the paper card and the supporting protrusion to complete the automatic processing of the cockroach medicine box.
[0015] Preferably, the cockroach medicine box processing equipment further comprises a bubble shell conveying mechanism, a die-cutting mechanism and a transfer mechanism, wherein the die-cutting mechanism and the bubble shell conveying mechanism are sequentially arranged in front of the forming mechanism, the bubble shell conveying mechanism comprises an annular transmission chain and a transmission die installed on the transmission chain, the transmission die sequentially passes through the lower bubble shell station, the filling station, the paper card placing station, the sealing station and the discharging station, and the transfer mechanism delivers the bubble shell of the die-cutting station to the transmission die of the lower bubble shell station. The plastic sheet adopts a coil, and after the plastic box body is formed, the plastic box body is die-cut into a unit by the die-cutting mechanism to separate it from the coil, and after die-cutting, the plastic box body is delivered to the transmission die of the lower bubble shell station by the transfer mechanism, and the transmission die delivers the plastic box body to the filling station, the paper card placing station, the sealing station and the discharging station in sequence.
[0016] Preferably, a finished product output mechanism is provided in front of the bubble shell conveying mechanism, the bubble shell conveying mechanism conveys longitudinally, and the finished product output mechanism includes a conveyor belt for transverse conveyance;
[0017] The discharging station is provided with a material taking mechanism, and the material taking mechanism includes a first material suction member that moves forward and backward and rises and falls.
[0018] The first suction piece of the material taking mechanism sucks the medicine box from the discharging station and sends it to the conveyor belt in front, and the conveyor belt outputs the medicine box.
[0019] Preferably, the paper card placing mechanism includes a paper card rack and a second material suction member, the second material suction member is connected to a power member that drives the second material suction member to rise and fall, the power member is mounted on a rotating shaft, and the rotating shaft is rotatably mounted on the frame;
[0020] The paper card rack has a regular hexagonal paper card slot, which is vertically arranged above the second material suction piece.
[0021] The second suction piece absorbs the paper card at the bottom of the paper card holder, and the power piece drives the second suction piece to retract, and the paper card is separated from the paper card holder. After the card is taken out, the rotating shaft rotates to rotate the paper card to the top of the plastic box body. The power piece drives the second suction piece to extend and place the paper card on the top of the supporting column of the plastic box body. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a three-dimensional diagram of the present utility model.
[0023] Figure 2 It is the main view of the utility model.
[0024] Figure 3 It is a schematic diagram of the lower forming die of the utility model.
[0025] Figure 4 This is a schematic diagram of the paper card placement mechanism of the present invention.
[0026] Figure 5 It is a schematic diagram of the material taking mechanism of the present utility model.
[0027] Figure 6 This is a schematic diagram of a cockroach medicine box.
[0028] Figure numerals: 1, frame; 2, heating mechanism; 3, forming mechanism; 4, die-cutting mechanism; 5, transfer mechanism; 6, transmission die; 7, filling mechanism; 8, paper card placing mechanism; 9, sealing mechanism; 10, material taking mechanism; 11, conveyor belt; 12, punch seat; 13, punch surface; 14, material storage trough; 15, protrusion; 16, supporting boss; 17, inner edge; 18, outer edge; 19, box body; 20, box cover; 21, arc-shaped protrusion; 22, bottom plate; 23, paper card holder; 24, second material suction member; 25, rotating shaft; 26, power member; 27, first material suction member DETAILED DESCRIPTION
[0029] The following describes the details and working principle of the implementation and embodiment of the present invention in conjunction with the accompanying drawings. Figure 3 and 6The cockroach medicine box includes a box body 19 and a box cover 20. The box cover 20 is a regular hexagonal paper card. The box body 19 includes a bottom plate 22, an arc-shaped protrusion 21 and a supporting protrusion. There are three supporting protrusions and they are evenly distributed around the arc-shaped protrusion 21. There is a channel between adjacent supporting protrusions, and the spacing between adjacent supporting protrusions is consistent with the width of the supporting protrusions. The outer edge formed by the arc-shaped protrusion 21 and the supporting protrusion is roughly a regular hexagon, corresponding to the six sides of the regular hexagonal paper card. A circular storage trough is provided at the center of the arc-shaped protrusion 21. Compared with a stepped shape, the arc-shaped protrusion 21 is more conducive to cockroaches entering the storage trough in the center. The cockroach medicine is in a paste form and solidifies after drying. A conical protrusion is provided in the storage trough. The cockroach medicine is retained in the storage trough. The protrusion in the storage trough increases the contact area between the medicine and the box body 19, allowing the medicine to adhere to the storage trough. When the box body 19 is turned upside down during packaging, transportation, and sales, the medicine will not escape from the storage trough. The channel between the supporting protrusions is connected to the storage trough, and cockroaches enter the storage trough through the channel and consume the medicine in the storage trough. The top of the supporting protrusion is stepped, and the outer edge is higher than the inner edge. The hexagonal paper card is placed on the top of the supporting protrusion. The top of the supporting protrusion supports the paper card, and the outer edge of the top of the supporting protrusion blocks the outside of the paper card. The paper card is connected to the top of the supporting protrusion.
[0030] A cockroach medicine box processing equipment includes a forming mechanism 3, a filling mechanism 7, a paper card placing mechanism 8 and a sealing mechanism 9 arranged in sequence along the bubble shell conveying direction. The forming mechanism 3 includes a forming upper mold and a forming lower mold. The forming upper mold includes a die seat and a plurality of dies, and the dies are arranged in a rectangular array on the die seat; the forming lower mold includes a punch seat 12 and a plurality of punches, and the punches are arranged in a rectangular array on the punch seat 12. The dies match the punches. The punch surface 13 is curved, forming an arc-shaped raised portion 21 on the surface of the molded box body 19, which makes it easier for cockroaches to enter the center of the box body 19. The center of the punch is provided with a material storage trough 14, which is equipped with several protrusions 15. The protrusions 15 are preferably conical, which is more conducive to demolding. The punch is surrounded by supporting protrusions 16. There are at least three supporting protrusions 16, and there is a channel between adjacent supporting protrusions 16 to enter the material storage trough 14. The figure shows three supporting protrusions 16 and they are evenly distributed around the periphery of the punch. The width of each supporting protrusion 16 is consistent with the width of the channel. The periphery of the punch forms a regular hexagon, and the regular hexagonal box body 19 matches the box cover 20. The top of each supporting protrusion 16 is stepped, and the outer edge 18 is higher than the inner edge 17. The inner edge 17 of the top of the supporting protrusion 16 can support the paper card, while the outer edge 18 blocks the paper card from being sealed, positioning the paper card for subsequent sealing. The heated plastic sheet enters the forming station, and the forming upper mold and the forming lower mold of the forming mechanism 3 are combined to blister the plastic sheet to form a plastic box body 19. The formed plastic box body 19 enters the filling station, and the filling mechanism 7 squeezes the paste medicine into the storage tank 14 of the box body 19. The paste medicine has a certain viscosity and adheres to the storage tank 14 and the conical protrusion 15. After natural drying, the medicine will have a solidification reaction, and the medicine will not flow and can be completely retained in the storage tank 14; the filling mechanism 7 and the sealing mechanism 9 are conventional technologies. The filling mechanism 7 has a cavity, which is provided with a feed pipe and a discharge pipe, and is connected to a vacuum pump. The medicine in the barrel is first pumped into the cavity through the feed pipe by the vacuum pump, and then the medicine in the cavity is pumped into the storage tank of the box body 19 through the discharge pipe. The sealing mechanism 9 adopts heat pressure sealing, and the sealing head is connected to the heat source. When sealing, the sealing head moves down and presses on the paper card, transferring the temperature to the paper card and the supporting protrusion 16, so that the two are bonded together.
[0031] The plastic sheet material of the processing box body 19 is a coil. The cockroach medicine box processing equipment also includes a bubble shell conveying mechanism, a die-cutting mechanism 4 and a transfer mechanism 5. The die-cutting mechanism 4 and the bubble shell conveying mechanism are sequentially arranged in front of the molding mechanism 3, and a heating mechanism 2 is provided behind the molding mechanism 3, that is, the coil enters the molding station after heating. The traction of the coil from the material roll to the molding can adopt the tension of the waste material reel reel, or can adopt the traction of the feed roller, or can adopt the clamping member that moves back and forth to traction the coil. The above-mentioned several traction methods are all conventional means in this field; the molded plastic shell is connected to the coil, and the molded plastic shell is separated from the coil by die-cutting mechanism 4, and the die-cut plastic shell is sent to the transmission die 6 of the bubble shell conveying mechanism by the transfer mechanism 5. Similarly, the die-cutting mechanism 4 and the transfer mechanism 5 are also conventional means in this field, and their specific structures are no longer described in detail. The bubble shell conveying mechanism includes an annular transmission chain and a transmission die 6 installed on the transmission chain. The transmission die 6 passes through the lower bubble shell station, the filling station, the paper card station, the sealing station and the discharge station in sequence. The transfer mechanism 5 moves back and forth between the die-cutting station and the lower bubble shell station. The transfer mechanism 5 sends the bubble shell of the die-cutting station to the transmission die 6 of the lower bubble shell station. After the plastic box body 19 is formed, the die-cutting mechanism 4 die-cuts the plastic box body 19 into a unit to separate it from the roll material. A unit can contain multiple box bodies 19, which is set according to the needs of packaging and sales. After die-cutting, the plastic box body 19 is sent to the transmission die 6 of the lower bubble shell station by the transfer mechanism 5. The transmission die 6 sends the plastic box body 19 to the filling station, the paper card station, the sealing station and the discharge station in sequence for medicine filling, paper card placement, and sealing. Finally, the cockroach medicine box is sent out.
[0032] A finished product output mechanism is provided in front of the bubble shell conveying mechanism, and the bubble shell conveying mechanism conveys longitudinally. The finished product output mechanism includes a conveyor belt 11 for transverse conveying; the discharging station is provided with a picking mechanism 10, and the picking mechanism 10 includes a first suction member 27 that moves back and forth and rises and falls. The first suction member 27 of the picking mechanism 10 sucks the medicine box from the discharging station and sends it to the conveyor belt 11 in front, and the conveyor belt 11 outputs the medicine box.
[0033] The paper card placement mechanism 8 includes a paper card rack 23 and a second suction member 24. The second suction member 24 is connected to a power member 26 that drives it up and down. The power member 26 is mounted on a rotating shaft 25, which is rotatably mounted on the frame 1. The paper card rack 23 has a regular hexagonal paper card slot, which is vertically arranged above the second suction member 24. The second suction member 24 moves upward to absorb the paper card at the bottom of the paper card rack 23. The power member 26 drives the second suction member 24 to retract, allowing the paper card to be removed from the paper card rack 23. After the card is removed, the rotating shaft 25 rotates, causing the paper card to rotate to the top of the plastic box body 19. The power member 26 drives the second suction member 24 to extend, placing the paper card on the top of the support column of the plastic box body 19. The support column supports the paper card. Then, the second suction member 24 retracts and rotates to the bottom of the paper rack.
[0034] The working principle of the preferred embodiment is further described below with reference to the accompanying drawings:
[0035] The material roll is placed on the material shaft, and the plastic sheet passes through the heating station, forming station, and die-cutting station in sequence. The waste material after die-cutting is wound on the material receiving shaft, and the plastic box body 19 after die-cutting is sent to the transmission mold 6 of the lower bubble shell station through the transfer mechanism 5. The plastic sheet and the plastic box body 19 are both intermittently conveyed. The two are conveyed at the same time and have a residence time at each station to allow each station to operate. The transmission mold 6 delivers the plastic box body 19 to the filling station, and the filling mechanism 7 squeezes the paste medicine into the storage tank of the plastic box body 19. The medicine adheres to the storage tank, and the transmission mold 6 delivers the plastic box body 19 to the paper card placing station. After the second suction member 24 sucks the paper card at the bottom of the paper card rack 23, the paper card is delivered to the top of the supporting boss 16. The inner edge 17 of the supporting boss 16 holds the paper card, and the outer edge 18 blocks the outside of the paper card. The paper card will not shift during the movement of the plastic box body 19; the transmission mold 6 delivers the plastic box body 19 to the sealing station, and the sealing mechanism 9 hot-presses and seals the paper card and the supporting boss 16 to connect the two together; the automatic processing of the cockroach medicine box is completed in this way, and the transmission mold 6 delivers the cockroach medicine box to the discharging station, the first suction member 27 moves down to adsorb the cockroach medicine box in the transmission mold 6, and then moves up and translates it to the conveyor belt 11 in the front, and finally the cockroach medicine box is output by the conveyor belt 11.
Claims
1. A cockroach medicine box forming mechanism, characterized by: It includes a forming upper mold and a forming lower mold. The forming upper die comprises a die base and a plurality of dies, wherein the dies are arranged in a rectangular array on the die base; The forming lower mold includes a punch base and several punches. The punches are arranged in a rectangular array on the punch base. A material storage trough is provided in the center of the punch. Several protrusions are provided in the material storage trough. Support bosses are provided around the punch. There are at least three support bosses. There is a channel for entering the material storage trough between adjacent support bosses. The top of the support boss is stepped, and the outer edge is higher than the inner edge. The die matches the punch.
2. The cockroach medicine box forming mechanism according to claim 1, characterized in that: The projection is conical.
3. The cockroach medicine box forming mechanism according to claim 1, characterized in that: The surface of the male mold is arc-shaped.
4. The cockroach medicine box forming mechanism according to claim 1, characterized in that: There are three supporting convex columns evenly distributed on the periphery of the male mold. The width of the supporting convex columns is consistent with the width of the channel. The periphery of the male mold forms a regular hexagon.
5. A cockroach medicine box processing equipment, characterized by: The invention comprises a forming mechanism, a filling mechanism, a paper card placing mechanism and a sealing mechanism in sequence along the blister conveying direction, wherein the forming mechanism is as described in any one of claims 1 to 4.
6. The cockroach medicine box processing equipment according to claim 5, characterized in that: The cockroach medicine box processing equipment also includes a bubble shell conveying mechanism, a die-cutting mechanism and a transfer mechanism. The die-cutting mechanism and the bubble shell conveying mechanism are arranged in front of the forming mechanism in sequence. The bubble shell conveying mechanism includes an annular transmission chain and a transmission mold installed on the transmission chain. The transmission mold passes through the lower bubble shell station, the filling station, the paper card placing station, the sealing station and the discharging station in sequence. The transfer mechanism sends the bubble shell from the die-cutting station to the transmission mold of the lower bubble shell station.
7. The cockroach medicine box processing equipment according to claim 6, characterized in that: A finished product output mechanism is provided in front of the bubble shell conveying mechanism, the bubble shell conveying mechanism conveys longitudinally, and the finished product output mechanism includes a conveyor belt for transverse conveying; The discharging station is provided with a material taking mechanism, and the material taking mechanism includes a first material suction member that moves forward and backward and rises and falls.
8. The cockroach medicine box processing equipment according to claim 6, characterized in that: The paper card placing mechanism includes a paper card rack and a second material suction member, the second material suction member is connected to a power member that drives it to rise and fall, the power member is installed on a rotating shaft, and the rotating shaft is rotatably installed on the frame; The paper card rack has a regular hexagonal paper card slot, which is vertically arranged above the second material suction piece.