Warping deformation PVC plate correcting device
The servo motor-driven transmission assembly and the heating plate cooperate with each other to perform repeated extrusion, which solves the problem of accurate positioning and multiple correction of warped and deformed PVC boards, and achieves efficient PVC board correction effect.
Patent Information
- Application Number
- CN202422714936.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-07
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-11-07
AI Technical Summary
It is difficult for existing correction devices to accurately place and effectively correct warped PVC boards, and the correction effect is poor.
A device including a servo motor, a transmission assembly, a rotating roller, a heating plate, a sliding frame and a pressing mechanism was designed. The servo motor drives the rotating roller to rotate, and combined with heating and repeated extrusion, accurate positioning and multiple corrections of the PVC board can be achieved.
The warped and deformed PVC boards can be accurately placed and corrected by multiple extrusions, which enhances the correction effect, prevents damage to the boards, and improves the flatness of the corrected boards.
Smart Images

Figure CN223354926U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of PVC board processing, in particular to a device for correcting warped and deformed PVC boards. Background Art
[0002] During the processing of PVC boards, a correction device is needed to correct the warped and deformed PVC boards. During the correction process, the PVC boards often need to be squeezed flat to achieve the purpose of effective correction.
[0003] Since the warped PVC board has an irregular shape, it is not convenient to accurately place the PVC board into the current correction device during correction. In addition, the PVC board cannot be repeatedly squeezed and flattened during the correction process, and thus the PVC board cannot be effectively corrected, resulting in poor effect of the corrected PVC board. Utility Model Content
[0004] In order to overcome the above shortcomings, the utility model provides a warped and deformed PVC board correction device, which can clamp the deformed PVC board accurately to prevent damage to the PVC board and can repeatedly squeeze and press the PVC board, thereby further enhancing the correction effect.
[0005] A device for correcting warped and deformed PVC boards, comprising a mounting shell, wherein three rotating rollers are rotatably connected to the mounting shell, a servo motor is fixedly connected to the mounting shell, an output shaft of the servo motor is fixedly connected to one of the rotating rollers, two groups of transmission assemblies are provided between the three rotating rollers, and the two groups of transmission assemblies are staggered, two heating plates are fixedly connected to the mounting shell, and the two heating plates are symmetrically arranged, a sliding frame is slidably connected to the mounting shell, two screws are rotatably connected to the sliding frame, and the two screws are connected to the mounting shell through threads, and two driven rollers are rotatably connected to the sliding frame, a pressing mechanism is provided on the sliding frame, and the pressing mechanism is connected to the driven roller, and a clamping mechanism is also provided on the sliding frame, and the clamping mechanism is in contact with the rotating roller, and the pressing mechanism is used to intermittently correct the PVC board by pressing, and the clamping mechanism is used to limit the PVC board.
[0006] In one embodiment, the transmission assembly includes a transmission wheel, wherein the two transmission wheels of one group of the transmission assemblies are fixedly connected to the two rotating rollers located in the middle and on one side, respectively, and the two transmission wheels of the other group of the transmission assemblies are fixedly connected to the two transmission rollers located in the middle and on the other side, respectively. The two transmission wheels on the transmission roller located in the middle are arranged at intervals, and a belt is wound between the two rotating wheels on the two groups of the transmission assemblies, and the two belts are arranged at intervals.
[0007] In one embodiment, a limiting protrusion is provided on the heating plate.
[0008] In one embodiment, the pressing mechanism includes a pressure plate, and the four pressure plates are respectively connected to the two sides of the sliding frame in a sliding manner. A first compression spring is connected between the four pressure plates and the sliding frame. The two pressure plates on the same side form a group. A connecting frame is fixedly connected between the two sides of the two pressure plates in the same group. Cams are fixedly connected to both ends of the two driven rollers, and the four cams are respectively in contact with the four connecting frames.
[0009] In one embodiment, the clamping mechanism includes a fixed frame, two of the fixed frames are fixedly connected to both sides of the sliding frame respectively, a sliding rod is slidably connected between the two fixed frames, two second compression springs are connected between the sliding rod and the two fixed frames, the two second compression springs are symmetrically arranged, an auxiliary roller is rotatably connected to the sliding rod, and the auxiliary roller is in contact with one of the three rotating rollers.
[0010] The beneficial effects are: 1. The output shaft of the servo motor rotates through the transmission assembly to drive the rotating roller to rotate together, and the rotation of the rotating roller drives the auxiliary roller to rotate, and the PVC board is placed between the rotating roller and the auxiliary roller. The PVC board squeezes the auxiliary roller, and the auxiliary roller drives the sliding rod to move upward. The second compression spring is compressed, thereby preventing the PVC board from being damaged, and then the deformed PVC board is pressed and accurately fed in for correction. While the rotating roller rotates to drive the PVC board to move, the driven roller will repeatedly squeeze the PVC board, and then correct the PVC board, thereby enhancing the correction effect of the PVC board.
[0011] 2. The rotation of the driven roller will drive the protrusion to repeatedly disengage from the connecting frame, causing the pressing plate to move and repeatedly squeeze the PVC board, thereby repeatedly flattening the PVC board, and then assisting in the correction of the PVC board, thereby further enhancing the correction effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model.
[0013] Figure 2 This is a schematic diagram of the first partial three-dimensional structure of the utility model.
[0014] Figure 3 It is a partial cross-sectional three-dimensional structural schematic diagram of the utility model.
[0015] Figure 4 This is a schematic diagram of the second partial three-dimensional structure of the utility model.
[0016] Figure 5 This is a schematic diagram of the third partial three-dimensional structure of the utility model.
[0017] Figure 6 It is a schematic diagram of the split three-dimensional structure of the utility model.
[0018] Markings in the figure are: 1-mounting shell, 2-rotating roller, 3-servo motor, 4-transmission assembly, 5-heating plate, 6-sliding frame, 7-screw, 8-driven roller, 9-pressure plate, 10-first compression spring, 11-connecting frame, 12-cam, 13-fixed frame, 14-sliding rod, 15-auxiliary roller, 16-second compression spring. DETAILED DESCRIPTION
[0019] The standard parts used in this utility model can all be purchased from the market, and special-shaped parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional means such as bolts, rivets, welding, and bonding in the existing technology, which will not be described in detail here.
[0020] Example 1: A device for correcting warped PVC boards, such as Figures 1-6 As shown, it includes a mounting shell 1, three rotating rollers 2 are rotatably connected to the mounting shell 1, a servo motor 3 is provided on the mounting shell 1 through a keyway, the output shaft of the servo motor 3 is fixedly connected to one of the rotating rollers 2, two groups of transmission components 4 are provided between the three rotating rollers 2, and the two groups of transmission components 4 are staggered. Two heating plates 5 are welded on the mounting shell 1, and the heating plates 5 are used to heat the PVC board. The two heating plates 5 are symmetrically arranged, and a sliding frame 6 is slidably connected to the mounting shell 1. Two screws 7 are rotatably connected to the sliding frame 6, and the two screws 7 are connected to the mounting shell 1 through threads. Two driven rollers 8 are rotatably connected to the sliding frame 6, and the driven rollers 8 are used to squeeze the PVC board for correction. A pressing mechanism is provided on the sliding frame 6, and the pressing mechanism is connected to the driven roller 8. The sliding frame 6 is also provided with a clamping mechanism, which contacts the rotating roller 2. The pressing mechanism is used to intermittently correct the PVC board by pressing, and the clamping mechanism is used to limit the PVC board.
[0021] The transmission assembly 4 includes transmission wheels, wherein the two transmission wheels of one group of transmission assemblies 4 are fixedly connected to the two rotating rollers 2 located in the middle and on one side, respectively, and the two transmission wheels of another group of transmission assemblies 4 are fixedly connected to the two transmission rollers located in the middle and on the other side, respectively. The two transmission wheels on the transmission roller located in the middle are arranged at intervals, and a belt is wound between the two rotating wheels on the two groups of transmission assemblies 4, and the two belts are arranged at intervals.
[0022] The heating plate 5 is provided with a limiting protrusion, and the limiting protrusion of the heating plate is used to prevent the PVC plate from deflecting.
[0023] The pressing mechanism includes a pressing plate 9, which is used to press the PVC board. The four pressing plates 9 are respectively connected to the two sides of the sliding frame 6 in a sliding manner. A first compression spring 10 is connected between the four pressing plates 9 and the sliding frame 6. The two pressing plates 9 on the same side form a group. A connecting frame 11 is fixedly connected between the two sides of the two pressing plates 9 in the same group. Cams 12 are fixedly connected to both ends of the two driven rollers 8. The cams 12 are used to squeeze the connecting frame 11. The four cams 12 are respectively in contact with the four connecting frames 11.
[0024] The clamping mechanism includes a fixed frame 13, two of the fixed frames 13 are fixedly connected to both sides of the sliding frame 6, a sliding rod 14 is slidably connected between the two fixed frames 13, two second compression springs 16 are connected between the sliding rod 14 and the two fixed frames 13, and the two second compression springs 16 are symmetrically arranged. An auxiliary roller 15 is rotatably connected to the sliding rod 14, and the auxiliary roller 15 is in contact with one of the three rotating rollers 2.
[0025] At first, the cam 12 presses against the connecting frame 11, and the first compression spring 10 is compressed. When the warped PVC board needs to be corrected, the staff first adjusts the distance between the sliding frame 6 and the mounting shell 1 by rotating the screw 7 according to the thickness of the PVC board. The staff starts the servo motor 3 and the heating plate 5. The output shaft of the servo motor 3 rotates through the transmission component 4 to drive the rotating roller 2 to rotate together. The rotation of the rotating roller 2 drives the auxiliary roller 15 to rotate, and the PVC board is placed between the rotating roller 2 and the auxiliary roller 15. The PVC board squeezes the auxiliary roller 15, and the auxiliary roller 15 drives the sliding rod 14 to move upward. The second compression spring 16 is compressed, thereby preventing the PVC board from being damaged, and then the deformed PVC board is pressed and accurately fed in for correction. The rotation of the rotating roller 2 and the auxiliary roller 15 will drive the PVC board to move. The rotating roller 2 continues to rotate to drive the PVC board to move. While the PVC board moves, the heating plate 5 will heat the PVC board to soften the PVC board. The movement of the PVC board causes the driven roller 8 to rotate to squeeze the PVC board. The PVC sheet is pressed, and then the output shaft of the servo motor 3 is reversed to drive the rotating roller 2 to reverse and squeeze again through the driven roller 8. This is repeated. While the rotating roller 2 rotates to drive the PVC sheet to move, the driven roller 8 will repeatedly squeeze the PVC sheet, and then correct the PVC sheet, thereby enhancing the correction effect of the PVC sheet. While the driven roller 8 rotates, it drives the cam 12 to rotate, and the cam 12 is out of contact with the connecting frame 11. The spring reset drives the pressure plate 9 to move downward, and the pressure plate 9 moves downward to squeeze the PVC sheet under the pressure plate 9. The driven roller 8 rotates in the opposite direction to drive the protrusion to squeeze the connecting frame 11 to lift the pressure plate 9. The first compression spring 10 is compressed, and this is repeated. The rotation of the driven roller 8 will drive the protrusion to repeatedly disengage from the connecting frame 11, so that the pressure plate 9 moves and repeatedly squeezes the PVC sheet, thereby repeatedly flattening the PVC sheet, and then assisting in the correction of the PVC sheet, thereby further enhancing the correction effect. After the correction is completed, the corrected PVC sheet is sent out by the rotating roller 2, and the PVC sheet can be cooled and shaped.
[0026] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.
Claims
1. A device for correcting warped PVC panels, characterized by: The jackup loader is provided with a plurality of transmission components, and the transmission components are arranged in an interlaced manner. Two heating plates are fixedly connected to the mounting shell, and the two heating plates are symmetrically arranged. A sliding frame is slidably connected to the mounting shell, and two screws are rotatably connected to the sliding frame. The two screws are connected to the mounting shell through threads. Two driven rollers are rotatably connected to the sliding frame, and a pressing mechanism is provided on the sliding frame, and the pressing mechanism is connected to the driven roller. A clamping mechanism is also provided on the sliding frame, and the clamping mechanism is in contact with the rotating roller. The pressing mechanism is used to intermittently correct the PVC plate by pressing, and the clamping mechanism is used to limit the PVC plate.
2. The device for correcting warped PVC panels according to claim 1, wherein: The transmission assembly includes a transmission wheel, wherein the two transmission wheels of one group of transmission assemblies are fixedly connected to the two rotating rollers located in the middle and on one side respectively, and the two transmission wheels of another group of transmission assemblies are fixedly connected to the two transmission rollers located in the middle and on the other side respectively, the two transmission wheels on the transmission roller located in the middle are arranged at intervals, and a belt is wound between the two rotating wheels on the two groups of transmission assemblies, and the two belts are arranged at intervals.
3. The device for correcting warped PVC panels according to claim 1, wherein: The heating plate is provided with a limiting protrusion.
4. The device for correcting warped PVC panels according to claim 3, wherein: The pressing mechanism includes a pressure plate, and the four pressure plates are respectively connected to the two sides of the sliding frame in a sliding manner. A first compression spring is connected between the four pressure plates and the sliding frame. The two pressure plates on the same side form a group. A connecting frame is fixedly connected between the two sides of the two pressure plates in the same group. Cams are fixedly connected to both ends of the two driven rollers, and the four cams are respectively in contact with the four connecting frames.
5. The device for correcting warped PVC panels according to claim 4, characterized in that: The clamping mechanism includes a fixed frame, two of the fixed frames are fixedly connected to both sides of the sliding frame respectively, a sliding rod is slidably connected between the two fixed frames, two second compression springs are connected between the sliding rod and the two fixed frames, the two second compression springs are symmetrically arranged, an auxiliary roller is rotatably connected to the sliding rod, and the auxiliary roller is in contact with one of the three rotating rollers.