Insertion basket production system

Abstract

The utility model discloses an inserting basket production system which comprises a punch press assembly used for carrying out punch forming on a cradle, a stacking assembly used for stacking the formed cradle in a cleaning basket and a discharging assembly, and the punch press assembly, the stacking assembly and the discharging assembly are sequentially communicated. The full-automatic basket inserting machine has the advantages that full-automatic production of inserting baskets is achieved, and the production efficiency of the inserting baskets is greatly improved.

Description

Technical Field

[0001] The utility model relates to the technical field of industrial production, in particular to a basket inserting production system. Background Art

[0002] During the production of insert baskets, they need to be stamped and formed, and then neatly stacked and discharged. In the existing technology, the forming and stacking steps of insert basket production are all carried out separately. There is no complete system suitable for insert basket production, and it is impossible to achieve fully automated production of insert baskets. As a result, the production efficiency of insert baskets is generally low.

[0003] Therefore, there is a need for a basket inserting production system to achieve fully automated production of the basket inserting and greatly improve the basket inserting production efficiency. Utility Model Content

[0004] The purpose of the utility model is to overcome the deficiencies of the prior art and to provide a basket inserting production system to achieve fully automated production of the basket inserting, thereby greatly improving the basket inserting production efficiency.

[0005] The purpose of the utility model is achieved through the following technical solutions: a cradle production system, including a punch assembly for punching and forming the cradle, a stacking assembly for stacking the formed cradles in a cleaning basket, and a discharge assembly, wherein the punch assembly, stacking assembly and discharge assembly are connected in sequence.

[0006] The punch assembly includes a punch press, and the punch press outlet end is connected to a punch press connecting belt line. The punch press connecting belt line is provided with a first in-place sensor for detecting whether the cradle is in place and a first pushing rodless cylinder for pushing the cradle away from the punch press connecting belt line. The first pushing rodless cylinder and the first in-place sensor are electrically connected.

[0007] A transfer assembly with two ends communicating with the punch assembly and the palletizing assembly is provided between the punch assembly and the palletizing assembly.

[0008] The transfer assembly includes a transfer belt, and a cradle rotation module for rotating the cradle is provided at one end of the transfer belt near the punch assembly. The transfer belt is provided with a second in-place sensor for detecting whether the cradle is in place and a second pushing rodless cylinder for sending the cradle into the stacking assembly near the stacking assembly. The second pushing rodless cylinder is electrically connected to the second in-place sensor.

[0009] The palletizing assembly includes a cleaning basket X-axis belt line for delivering the cradle to the discharge assembly and a cleaning basket lifting module for driving the cleaning basket X-axis belt line to move on the Y-axis. A cleaning basket loading belt line and a pitch belt line connected to the punch assembly are respectively provided on both sides of the cleaning basket X-axis belt line. A pushing cylinder for pushing the cradle into the X-axis belt line is provided on the side of the pitch belt line away from the cleaning basket X-axis belt line. It also includes a cleaning basket grabbing module for delivering the cleaning basket from the cleaning basket loading belt line to the cleaning basket X-axis belt line.

[0010] The discharging assembly includes a discharging synchronous belt conveyor line and a cleaning basket flipping module arranged at one end of the discharging synchronous belt conveyor line, which feeds the cleaning basket into the discharging synchronous belt conveyor line. The cleaning basket flipping module is connected to the stacking assembly. The discharging synchronous belt conveyor line is provided with a lifting and placing lid module for separating the cleaning basket from the cradle and a lid hopper slidably connected to the lifting and placing lid module at one end thereof. A supporting module is provided at the lid hopper.

[0011] The discharging synchronous belt conveyor line is provided with a material blocking cylinder and a positioning cylinder.

[0012] The beneficial effect of the utility model is that the punching assembly, the stacking assembly and the discharging assembly are provided to realize the fully automated punching, stacking and discharging of the cradle, thereby greatly improving the production efficiency of the inserted basket. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the utility model;

[0014] Figure 2 for Figure 1 Enlarged view of point A in the middle;

[0015] Figure 3 This is a schematic diagram of the palletizing assembly;

[0016] Figure 4 Schematic diagram of the discharge assembly;

[0017] In the figure, 1. cradle; 2. punch assembly; 21. punch; 22. punch connection belt line; 23. first in-position sensor; 24. first push rodless cylinder; 3. cleaning basket; 4. palletizing assembly; 41. cleaning basket X-axis belt line; 42. cleaning basket lifting module; 43. cleaning basket loading belt line; 44. pitch belt line; 45. push cylinder; 46. cleaning basket grab module; 5. discharge assembly; 51. discharge synchronous belt conveyor line; 52. cleaning basket flip module; 53. lifting and placing lid module; 54. lid hopper; 55. supporting module; 56. material blocking cylinder; 57. positioning cylinder; 6. transfer assembly; 61. transfer belt; 62. cradle rotation module; 63. second in-position sensor; 64. second push rodless cylinder. DETAILED DESCRIPTION

[0018] The following will be combined with the embodiments to clearly and completely describe the technical solutions of the present invention. Obviously, the embodiments described are only some of the embodiments of the present invention, rather than all of them. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work shall fall within the scope of protection of the present invention.

[0019] It is to be noted that the directions of "left", "right", "up", "down", "front", "back", "inside" and "outside" in the following schemes are all relative directions and are not listed here one by one.

[0020] A basket production system, reference Figure 1 The cradle 1 is formed by punching the punching assembly 2, and then transferred to the palletizing assembly 4 by the transfer assembly 6 for palletizing. After palletizing, the cradle 1 is discharged from the discharge assembly 5.

[0021] refer to Figure 2 The punch assembly 2 includes a punch 21. A punch connecting belt line 22 is connected to the outlet of the punch 21. A first in-position sensor 23 and a first push rodless cylinder 24 are provided at the end of the punch connecting belt line 22 away from the punch 21. The first in-position sensor 23 and the first push rodless cylinder 24 are electrically connected. When the cradle 1 punched and formed by the punch 21 moves to a suitable position, the first in-position sensor 23 detects that the cradle 1 transmits an electrical signal to the first push rodless cylinder 24, and the first push rodless cylinder 24 pushes the cradle 1 away from the punch connecting belt line 22.

[0022] The transfer assembly 6 includes a transfer belt 61. The two ends of the transfer belt 61 are respectively connected to the punch assembly 2 and the stacking assembly 4. A cradle rotation module 62 is provided at one end of the transfer belt 61 near the punch assembly 2. The first rodless pushing cylinder 24 pushes the cradle 1 to the cradle rotation module 62. The cradle rotation module 62 rotates the cradle 1 in a certain direction and then sends it into the transfer belt 61 for transportation. For those skilled in the art, the cradle rotation module 62 can be composed of a rotating motor and a manipulator for grabbing the cradle 1. The cradle rotation module 62 is a very existing conventional technology, and there are similar structures on the market, so the specific structure will not be described in detail. A second in-position sensor 63 and a second rodless pushing cylinder 64 are provided at one end of the transfer belt 61 near the stacking assembly 4. The second in-position sensor 63 and the second rodless pushing cylinder 64 are electrically connected. When the cradle 1 moves to a suitable position, the second in-position sensor 63 detects that the cradle 1 transmits an electrical signal to the second pushing rodless cylinder 64 , and the second pushing rodless cylinder 64 pushes the cradle 1 away from the transfer belt 61 .

[0023] refer to Figure 3 The palletizing assembly 4 includes a cleaning basket X-axis belt line 41 and a cleaning basket lifting module 42 for driving the cleaning basket X-axis belt line 41 to slide up and down. For those skilled in the art, the cleaning basket lifting module 42 can be a screw and motor structure. The cleaning basket X-axis belt line 41 is threaded and sleeved on the screw and is slidably connected to the frame. The motor drives the screw to rotate to enable the cleaning basket X-axis belt line 41 to slide up and down. The structure of the cleaning basket lifting module 42 is a very existing conventional technology, and similar structures are also available on the market. Therefore, the specific structure will not be described in detail. A cleaning basket loading belt line 43 and a pitch belt line 44 are respectively provided on both sides of the cleaning basket X-axis belt line 41. Three push cylinders 45 are provided on the side of the pitch belt line 44 away from the cleaning basket X-axis belt line 41. A cleaning basket grabbing module 46 is provided above the cleaning basket loading belt line 43 and the cleaning basket X-axis belt line 41 for grabbing the cleaning basket 3 from the cleaning basket loading belt line 43 and placing it into the cleaning basket X-axis belt line 41. For those skilled in the art, the cleaning basket grabbing module 46 can use a screw motor structure to achieve its translation in the Z-axis direction. As for how to grab the cleaning basket, an electric telescopic rod can be used to connect the robot arm used to grab the cleaning basket 3 to achieve the grabbing of the cleaning basket 3. The structure of the cleaning basket grabbing module 46 is a very existing conventional technology, and there are similar structures on the market. Therefore, no further description will be given on the specific structure.

[0024] The second rodless pusher cylinder 64 pushes the cradle 1 onto the pitch belt line 44. The cleaning basket grabbing module 46 grabs the cleaning basket 3 from the cleaning basket loading belt line 43 to the cleaning basket X-axis belt line 41. The pushing cylinder 45 pushes the cradle 1 on the pitch belt line 44 into the cleaning basket 3. The cleaning basket lifting module 42 moves the cleaning basket 3 according to the actual situation, so that all the cradles 1 are stacked in the cleaning basket 3. The pitch belt line 44 sends the cleaning basket 3 to the discharge assembly 5.

[0025] refer to Figure 4The discharge assembly 5 includes a synchronous belt conveyor 51 and a basket turning module 52 located at one end of the synchronous belt conveyor 51. Those skilled in the art will recognize that the basket turning module 52 can be a frame and a rotary motor that drives the frame. The structure of the basket turning module 52 is well-known and commercially available, so the specifics will not be elaborated upon. A material blocking cylinder 56 and a positioning cylinder 57 are located on either side of the synchronous belt conveyor 51, with a lid hopper 54 located above them. The lid hopper 54 houses a lifting and placing module 53 for lifting the basket 3. This module 53 can be moved up and down using a telescopic rod, and the component that retrieves the basket 3 can be a gripping robot. Those skilled in the art will recognize that the structure of the lifting and placing module 53 is well-known and commercially available, so the specifics will not be elaborated upon. The lid hopper 54 is equipped with a support module 55 for securing the basket 3 within it. The supporting module 55 can be a retractable block to prevent it from falling. Since the structure is very existing, it will not be described in detail here.

[0026] The cleaning basket 3 is delivered to the cleaning basket turning module 52 at distance 44 from the belt line. The cleaning basket turning module 52 places the stacked cleaning basket 3 with the cradle 1 on the outfeed synchronous belt conveyor 51 and returns it to its original position. The stopper cylinder 56 and the positioning cylinder 57 are activated to limit the movement of the cradle 1. The lid lifting and placement module 53 lifts the cleaning basket 3 upward and stores it in the lid hopper 54. The support module 55 is activated to prevent it from falling. At this point, the stopper cylinder 56 and the positioning cylinder 57 are released, and the outfeed synchronous belt conveyor 51 is activated to transport the cradle 1 out of the system.

[0027] For those skilled in the art, a rotary conveyor line can also be set between the lid hopper 54 and the cleaning basket loading belt line 43, and corresponding push rods and flip structures can be set on the rotary conveyor line to achieve the reuse of the cleaning basket 3.

[0028] The above description is merely a preferred embodiment of the present invention. It should be understood that the present invention is not limited to the form disclosed herein and should not be construed as excluding other embodiments. Instead, the present invention can be used in various other combinations, modifications, and environments and can be modified within the scope of the concept described herein through the above description or through techniques or knowledge in the relevant field. Modifications and variations made by those skilled in the art that do not depart from the spirit and scope of the present invention are intended to be protected by the claims appended hereto.

Claims

1. A basket production system, characterized in that: It comprises a punch assembly (2) for punching and forming a cradle (1), a palletizing assembly (4) for palletizing the formed cradle (1) in a cleaning basket (3), and a discharge assembly (5), wherein the punch assembly (2), the palletizing assembly (4), and the discharge assembly (5) are sequentially connected and arranged; A transfer assembly (6) is provided between the punch assembly (2) and the palletizing assembly (4), with both ends being connected to the two. The transfer assembly (6) includes a transfer belt (61), and a cradle rotation module (62) for rotating the cradle (1) is provided at one end of the transfer belt (61) close to the punch assembly (2). A second in-position sensor (63) for detecting whether the cradle (1) is in position and a second push rodless cylinder (64) for sending the cradle (1) into the palletizing assembly (4) are provided at the transfer belt (61) close to the palletizing assembly (4). The second push rodless cylinder (64) and the second in-position sensor (63) are electrically connected.

2. The insert basket production system according to claim 1, characterized in that: The punch assembly (2) includes a punch (21), an outlet end of the punch (21) is connected to a punch connecting belt line (22), a first in-position sensor (23) for detecting whether the cradle (1) is in position and a first push rodless cylinder (24) for pushing the cradle (1) away from the punch connecting belt line (22) are provided on the punch connecting belt line (22), and the first push rodless cylinder (24) and the first in-position sensor (23) are electrically connected.

3. The insert basket production system according to claim 1, characterized in that: The stacking assembly (4) includes a cleaning basket X-axis belt line (41) for delivering the cradle (1) to the discharge assembly (5) and a cleaning basket lifting module (42) for driving the cleaning basket X-axis belt line (41) to move on the Y-axis. A cleaning basket loading belt line (43) and a pitch belt line (44) connected to the punch assembly (2) are respectively provided on both sides of the cleaning basket X-axis belt line (41). A pushing cylinder (45) for pushing the cradle (1) into the X-axis belt line (41) is provided on the side of the pitch belt line (44) away from the cleaning basket X-axis belt line (41). The stacking assembly (4) also includes a cleaning basket grabbing module (46) for delivering the cleaning basket (3) from the cleaning basket loading belt line (43) to the cleaning basket X-axis belt line (41).

4. The insert basket production system according to claim 1, characterized in that: The discharging assembly (5) comprises a discharging synchronous belt conveyor line (51) and a cleaning basket flipping module (52) arranged at one end of the discharging synchronous belt conveyor line (51) for feeding the cleaning basket (3) onto the discharging synchronous belt conveyor line (51); the cleaning basket flipping module (52) is connected to the stacking assembly (4); a lifting and placing lid module (53) for separating the cleaning basket (3) from the cradle (1) and a lid hopper (54) slidably connected to the lifting and placing lid module (53) are arranged at one end of the discharging synchronous belt conveyor line (51) near the cleaning basket flipping module (52); and a supporting module (55) is arranged at the lid hopper (54).

5. The insert basket production system according to claim 4, characterized in that: The discharging synchronous belt conveyor line (51) is provided with a material blocking cylinder (56) and a positioning cylinder (57).

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