Biscuit arranging device of biscuit production line

Abstract

The utility model relates to the technical field of small-bag biscuit subpackaging, in particular to a biscuit arranging device of a biscuit production line, which adopts a partition plate type conveyor, a biscuit feeding conveyor, a module support, a biscuit pushing mechanism, a biscuit clamping mechanism, a gate discharging mechanism and a CCD (charge coupled device) detection mechanism. After the CCD detection mechanism detects that the gate discharging mechanism is full of biscuits, the biscuit pushing mechanism stretches into the piled biscuits to push redundant small bags of biscuits on the gate discharging mechanism back to the biscuit feeding conveyor, the remaining small bags of biscuits on the gate discharging mechanism are clamped by the biscuit clamping mechanism, then the gate discharging mechanism is started, and the biscuit feeding conveyor is started. The biscuit clamping mechanism can smoothly and downwards transfer small bags of biscuits to the partition plate type conveyor, the biscuit clamping mechanism is loosened to enable the small bags of biscuits to be stacked on the partition plate type conveyor side by side, then the small bags of biscuits are conveyed to the next procedure through the partition plate type conveyor, labor and energy are saved, and the biscuit sorting efficiency can be improved easily.

Description

Technical Field

[0001] The utility model relates to the technical field of small bag biscuit packaging, in particular to a biscuit sorting device for a biscuit production line. Background Art

[0002] Biscuits are made primarily from cereal flour, with sugar, oil, and other ingredients added. They are then processed through processes such as mixing (or blending), shaping, and baking (or frying). They may also contain cream, egg whites, cocoa, chocolate, or other ingredients added between (or on or within) the product before or after cooking. Existing biscuit packaging methods often use large bags containing multiple individually packaged small bags. These bags are often manually sorted from the stacked small bags before packing. This process requires significant labor and effort, and is inefficient. Summary of the Invention

[0003] In order to overcome the shortcomings and deficiencies in the prior art, the purpose of the present invention is to provide a biscuit sorting device for a biscuit production line.

[0004] The purpose of the utility model is achieved through the following technical solutions: a cake sorting device for a biscuit production line, comprising a partition conveyor, a biscuit feeding conveyor arranged on one side of the feeding end of the partition conveyor, a module bracket arranged on the other side of the feeding end of the partition conveyor, a cake pushing mechanism connected to the top of the module bracket, a cake clamping mechanism connected to the top of the module bracket, a gate unloading mechanism connected to the side of the feeding end of the partition conveyor close to the module bracket and connected to the discharge port of the biscuit feeding conveyor, and a CCD detection mechanism arranged on one side of the feeding end of the partition conveyor and used to detect the incoming biscuits of the gate unloading mechanism, the biscuit feeding conveyor is used to convey small bags of biscuits to the gate unloading mechanism, the cake pushing mechanism is used to push the excess small bags of biscuits on the gate unloading mechanism back to the biscuit feeding conveyor, the cake clamping mechanism is used to clamp the small bags of biscuits on the gate unloading mechanism and transfer them downward to the partition conveyor, and the gate unloading mechanism is used for the cake clamping mechanism to move downward to the partition conveyor.

[0005] Preferably, both sides of the top of the biscuit feeding conveyor are connected to first biscuit limiting guide plates extending on both sides of the gate unloading mechanism, and both sides of the top of the partition type conveyor are connected to second biscuit limiting guide plates; the end of the module bracket close to the gate unloading mechanism is connected to a biscuit stop plate.

[0006] Preferably, the cake pushing mechanism includes a first X-axis linear module connected to the module bracket, a first cylinder seat fixedly connected to the output end of the first X-axis linear module, a first lifting cylinder fixedly connected to the side of the first cylinder seat, a push plate fixedly connected to the output end of the first lifting cylinder, and two L-shaped push rods arranged at intervals and fixedly connected to the push plate.

[0007] Preferably, an obliquely arranged first reinforcing rib is connected to the end corner of the L-shaped push rod.

[0008] Preferably, the biscuit clamping mechanism includes a second X-axis linear module connected to the module bracket, a second cylinder seat fixedly connected to the output end of the second X-axis linear module, a second lifting cylinder fixedly connected to the side of the second cylinder seat, a third cylinder seat fixedly connected to the output end of the second lifting cylinder, a third lifting cylinder fixedly connected to the side of the third cylinder seat, a clamping plate frame fixedly connected to the output end of the third lifting cylinder, a telescopic cylinder connected to the bottom side of the clamping plate frame, a first clamping plate connected to the output end of the telescopic cylinder, and an L-shaped clamping plate connected to the top of the clamping plate frame, and the first clamping plate and the L-shaped clamping plate are used together to clamp the small bag biscuits on the gate unloading mechanism.

[0009] Preferably, an obliquely arranged second reinforcing rib is connected to the end corner of the L-shaped clamping plate.

[0010] Preferably, the gate unloading mechanism includes a fourth cylinder seat connected to the side of the partition conveyor feed end close to the module bracket, a pneumatic finger fixedly connected to the top of the fourth cylinder seat, and a gate plate connected to the two finger ends of the pneumatic finger.

[0011] The beneficial effects of the present invention are as follows: the cake sorting device of the biscuit production line of the present invention adopts a partition conveyor, a biscuit feeding conveyor, a module bracket, a cake pushing mechanism, a cake clamping mechanism, a gate unloading mechanism and a CCD detection mechanism. When in use, the biscuit feeding conveyor conveys small bags of biscuits to the gate unloading mechanism for horizontal stacking. After the CCD detection mechanism detects that the gate unloading mechanism is full of biscuits, the cake pushing mechanism extends into the pile of biscuits and pushes the excess small bags of biscuits on the gate unloading mechanism back to the biscuit feeding conveyor. The remaining small bags of biscuits in the gate unloading mechanism are clamped by the cake clamping mechanism, and then the gate unloading mechanism is opened so that the cake clamping mechanism can smoothly transfer the small bags of biscuits downward to the partition conveyor. The cake clamping mechanism is released so that the small bags of biscuits are stacked side by side on the partition conveyor, and then conveyed to the next process by the partition conveyor, which saves labor and energy and is conducive to improving the cake sorting efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a structural diagram of the utility model;

[0013] Figure 2It is a structural schematic diagram of the end of the partition type conveyor of the utility model;

[0014] Figure 3 This is a structural diagram of the cake pushing mechanism of the utility model;

[0015] Figure 4 It is a structural diagram of the pancake clamping mechanism of the present invention;

[0016] Figure 5 It is a partial structural diagram of the utility model.

[0017] The accompanying drawings are marked as follows: 1. partition conveyor; 2. biscuit feeding conveyor; 3. module bracket; 4. biscuit pushing mechanism; 41. L-shaped push rod; 42. first cylinder seat; 43. first lifting cylinder; 44. push plate; 5. biscuit clamping mechanism; 51. L-shaped clamping plate; 52. second cylinder seat; 53. second lifting cylinder; 54. third cylinder seat; 55. third lifting cylinder; 56. clamping plate frame; 57. telescopic cylinder; 58. first clamping plate; 6. gate unloading mechanism; 61. fourth cylinder seat; 62. pneumatic finger; 63. gate plate; 7. CCD detection mechanism; 8. first biscuit limiting guide plate; 9. second biscuit limiting guide plate; 10. biscuit stop plate; 11. first reinforcing rib; 12. second reinforcing rib. DETAILED DESCRIPTION

[0018] In order to facilitate understanding by those skilled in the art, the present invention will be further described below with reference to embodiments and drawings. The contents mentioned in the embodiments are not intended to limit the present invention.

[0019] like Figure 1-5 As shown, a biscuit production line cake sorting device includes a baffle conveyor 1, a biscuit feeding conveyor 2 arranged on one side of the baffle conveyor 1 feeding end, a module bracket 3 arranged on the other side of the baffle conveyor 1 feeding end, a cake pushing mechanism 4 connected to the top of the module bracket 3, a cake clamping mechanism 5 connected to the top of the module bracket 3, a gate unloading mechanism 6 connected to the side of the baffle conveyor 1 feeding end close to the module bracket 3 and connected to the discharge port of the biscuit feeding conveyor 2, and a baffle conveyor 1 provided on the baffle conveyor. 1 is provided on one side of the feeding end and is used to detect the CCD detection mechanism 7 of the biscuit material coming from the gate unloading mechanism 6. The biscuit feeding conveyor 2 is used to convey small bags of biscuits to the gate unloading mechanism 6. The biscuit pushing mechanism 4 is used to push the excess small bags of biscuits on the gate unloading mechanism 6 back to the biscuit feeding conveyor 2. The biscuit clamping mechanism 5 is used to clamp the small bags of biscuits on the gate unloading mechanism 6 and transfer them downward to the partition conveyor 1. The gate unloading mechanism 6 is used to allow the biscuit clamping mechanism 5 to move downward to the partition conveyor 1.

[0020] The cake sorting device of the biscuit production line adopts a partition conveyor 1, a biscuit feeding conveyor 2, a module bracket 3, a cake pushing mechanism 4, a cake clamping mechanism 5, a gate unloading mechanism 6 and a CCD detection mechanism 7. When in use, the biscuit feeding conveyor 2 conveys small bags of biscuits to the gate unloading mechanism 6 for horizontal stacking. After the CCD detection mechanism 7 detects that the gate unloading mechanism 6 is full of biscuits, the cake pushing mechanism 4 extends into the pile of biscuits and pushes the excess small bags of biscuits on the gate unloading mechanism 6 back to the biscuit feeding conveyor 2. The remaining small bags of biscuits in the gate unloading mechanism 6 are clamped by the cake clamping mechanism 5, and then the gate unloading mechanism 6 is opened, so that the cake clamping mechanism 5 can smoothly transfer the small bags of biscuits downward to the partition conveyor 1, and the cake clamping mechanism 5 is released so that the small bags of biscuits are stacked side by side on the partition conveyor 1, and then conveyed to the next process by the partition conveyor 1, which saves labor and energy and is conducive to improving the cake sorting efficiency. In this embodiment, the partition-type conveyor 1 is a partition-type belt conveyor, the biscuit feeding conveyor 2 is a belt conveyor, and the CCD detection mechanism 7 is an existing technology and will not be described in detail here.

[0021] Furthermore, both sides of the top of the biscuit feeding conveyor 2 are connected to the first biscuit limiting guide plates 8 extending on both sides of the gate unloading mechanism 6, and both sides of the top of the partition conveyor 1 are connected to the second biscuit limiting guide plates 9 to prevent the small bag biscuits from being out of position during the conveying process and affecting the biscuit sorting effect; the module bracket 3 is connected to a biscuit stop plate 10 at one end close to the gate unloading mechanism 6 to prevent the biscuits from the gate unloading mechanism 6 from flowing into the module bracket 3 and hindering the biscuit sorting work.

[0022] Furthermore, the biscuit pushing mechanism 4 includes a first X-axis linear module (not shown) connected to the module bracket 3, a first cylinder seat 42 fixedly connected to the output end of the first X-axis linear module, a first lifting cylinder 43 fixedly connected to the side of the first cylinder seat 42, a push plate 44 fixedly connected to the output end of the first lifting cylinder 43, and two L-shaped push rods 41 spaced apart and fixedly connected to the push plates 44. During use, after the first X-axis linear module drives the first cylinder seat 42 to move a certain distance toward the biscuit feeding conveyor 2, the first lifting cylinder 43 drives the push plate 44 to drive the L-shaped push rod 41 downward, causing the L-shaped push rod 41 to extend between the two small bags of biscuits. The first X-axis linear module then drives the first cylinder seat 42 to move toward the biscuit feeding conveyor 2 again, so that the excess small bags of biscuits on the gate unloading mechanism 6 are pushed back to the biscuit feeding conveyor 2, thereby preventing the excess small bags of biscuits from affecting the operation of the biscuit clamping mechanism 5.

[0023] Furthermore, an obliquely arranged first reinforcing rib 11 is connected to the end corner of the L-shaped push rod 41 to improve the strength of the L-shaped push rod 41 and prevent the L-shaped push rod 41 from being deformed.

[0024] Furthermore, the biscuit clamping mechanism 5 includes a second X-axis linear module (not shown in the figure) connected to the module bracket 3, a second cylinder seat 52 fixedly connected to the output end of the second X-axis linear module, a second lifting cylinder 53 fixedly connected to the side of the second cylinder seat 52, a third cylinder seat 54 fixedly connected to the output end of the second lifting cylinder 53, a third lifting cylinder 55 fixedly connected to the side of the third cylinder seat 54, a clamping plate frame 56 fixedly connected to the output end of the third lifting cylinder 55, a telescopic cylinder 57 connected to the bottom side of the clamping plate frame 56, a first clamping plate 58 connected to the output end of the telescopic cylinder 57, and an L-shaped clamping plate 51 connected to the top of the clamping plate frame 56, the first clamping plate 58 and the L-shaped clamping plate 51 are used together to clamp the small bag biscuits on the gate unloading mechanism 6. During use, the third lifting cylinder 55 drives the clamping plate frame 56 to descend, and the telescopic cylinder 57 drives the first clamping plate 58 to approach the L-shaped clamping plate 51. The first clamping plate 58 and the L-shaped clamping plate 51 cooperate to clamp the small bag of biscuits on the gate unloading mechanism 6. The second X-axis linear module drives the second cylinder seat 52 to move toward the biscuit feeding conveyor 2, so that the small bag of biscuits tends to the middle of the gate unloading mechanism 6. After the gate unloading mechanism 6 is opened, the second lifting cylinder 53 drives the third cylinder seat 54 to descend, so that the small bag of biscuits is transferred downward to the partition conveyor 1. The telescopic cylinder 57 is reset, so that the small bag of biscuits can be stacked side by side on the partition conveyor 1, which is conducive to saving labor.

[0025] In this embodiment, the first X-axis linear module and the second X-axis linear module are both servo motor linear modules; the first lifting cylinder 43, the second lifting cylinder 53, the third lifting cylinder 55 and the telescopic cylinder 57 are all slide cylinders.

[0026] Furthermore, the end corners of the L-shaped clamping plate 51 are connected with obliquely arranged second reinforcing ribs 12 , which are beneficial to improving the strength of the L-shaped clamping plate 51 and preventing the L-shaped clamping plate 51 from deforming.

[0027] Furthermore, the gate unloading mechanism 6 includes a fourth cylinder base 61 connected to the feed end of the partition conveyor 1 near the mold support 3, a pneumatic finger 62 fixedly connected to the top of the fourth cylinder base 61, and a gate plate 63 connected to the two finger ends of the pneumatic finger 62. During operation, the biscuit feeding conveyor 2 delivers small bags of biscuits to the two gate plates 63 for horizontal stacking. After the biscuit clamping mechanism 5 clamps the small bags of biscuits, the pneumatic finger 62 drives the two gate plates 63 away from each other, forming a space channel for the biscuit clamping mechanism 5 to move downward.

[0028] The above embodiments are preferred implementation schemes of the present invention. In addition, the present invention can also be implemented in other ways. Any obvious replacement without departing from the concept of the present invention is within the scope of protection of the present invention.

Claims

1. A biscuit sorting device for a biscuit production line, characterized by: It includes a partition conveyor, a biscuit feeding conveyor arranged on one side of the feed end of the partition conveyor, a module bracket arranged on the other side of the feed end of the partition conveyor, a biscuit pushing mechanism connected to the top of the module bracket, a biscuit clamping mechanism connected to the top of the module bracket, a gate unloading mechanism connected to the side of the feed end of the partition conveyor close to the module bracket and connected to the discharge port of the biscuit feeding conveyor, and a CCD detection mechanism arranged on one side of the feed end of the partition conveyor and used to detect the biscuit incoming from the gate unloading mechanism. The biscuit feeding conveyor is used to convey small bags of biscuits to the gate unloading mechanism, the biscuit pushing mechanism is used to push excess small bags of biscuits on the gate unloading mechanism back to the biscuit feeding conveyor, the biscuit clamping mechanism is used to clamp the small bags of biscuits on the gate unloading mechanism and transfer them downward to the partition conveyor, and the gate unloading mechanism is used to allow the biscuit clamping mechanism to move downward to the partition conveyor.

2. The biscuit arranging device for a biscuit production line according to claim 1, characterized in that: Both sides of the top of the biscuit feeding conveyor are connected to the first biscuit limiting guide plates extending on both sides of the gate unloading mechanism, and both sides of the top of the partition conveyor are connected to the second biscuit limiting guide plates; the end of the module bracket close to the gate unloading mechanism is connected to a biscuit stop plate.

3. The biscuit arranging device for a biscuit production line according to claim 1, characterized in that: The cake pushing mechanism includes a first X-axis linear module connected to the module bracket, a first cylinder seat fixedly connected to the output end of the first X-axis linear module, a first lifting cylinder fixedly connected to the side of the first cylinder seat, a push plate fixedly connected to the output end of the first lifting cylinder, and two L-shaped push rods arranged at intervals and fixedly connected to the push plate.

4. The biscuit arranging device for a biscuit production line according to claim 3, characterized in that: An end corner of the L-shaped push rod is connected with an inclined first reinforcing rib.

5. The biscuit arranging device for a biscuit production line according to claim 1, characterized in that: The biscuit clamping mechanism includes a second X-axis linear module connected to the module bracket, a second cylinder seat fixedly connected to the output end of the second X-axis linear module, a second lifting cylinder fixedly connected to the side of the second cylinder seat, a third cylinder seat fixedly connected to the output end of the second lifting cylinder, a third lifting cylinder fixedly connected to the side of the third cylinder seat, a clamping plate frame fixedly connected to the output end of the third lifting cylinder, a telescopic cylinder connected to the bottom side of the clamping plate frame, a first clamping plate connected to the output end of the telescopic cylinder, and an L-shaped clamping plate connected to the top of the clamping plate frame. The first clamping plate and the L-shaped clamping plate are used together to clamp the small bag biscuits on the gate unloading mechanism.

6. The biscuit arranging device for a biscuit production line according to claim 5, characterized in that: The end corners of the L-shaped clamping plate are connected with second obliquely arranged reinforcing ribs.

7. The biscuit arranging device for a biscuit production line according to claim 1, characterized in that: The gate unloading mechanism includes a fourth cylinder seat connected to the side of the partition conveyor feed end close to the module bracket, a pneumatic finger fixedly connected to the top of the fourth cylinder seat, and a gate plate connected to the two finger ends of the pneumatic finger.

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