Special-shaped card packaging machine

Abstract

The utility model belongs to the field of card packaging equipment, and particularly relates to a special-shaped card packaging machine. Comprising a rack, and a feeding station, a punch forming station, a filling station, a heat sealing station, a hydraulic slicing station and a discharging station are sequentially arranged on the rack; the filling station comprises two sets of auxiliary robots capable of carrying a plurality of filling heads for filling, the two sets of auxiliary robots are arranged on the two sides of the rack respectively, the filling station further comprises a to-be-packaged card, and the auxiliary robots can put the to-be-packaged card onto the rack at the same time; according to the utility model, the special-shaped card packaging equipment involved in specialization is adopted, and efficient and high-precision packaging and filling operation of the special-shaped cards is realized through auxiliary robots arranged on the two sides of the special-shaped card packaging equipment; meanwhile, a double-vision detection assembly is combined to guarantee the packaging precision, and the yield is improved; the overall practical performance is high, the working efficiency can be greatly improved, and the labor cost is reduced.

Description

Technical Field

[0001] The utility model belongs to the field of card packaging equipment, and in particular relates to a card special-shaped packaging machine. Background Art

[0002] Some card packaging machines currently on the market manually place the cards into the filled bags and then transfer them to the production line for packaging and heat sealing, which wastes manpower and has low work efficiency.

[0003] In response to this situation, some card packaging equipment that can realize automatic packaging has been born on the market, but manual transfer is still required as an intermediate link. The overall production process lacks continuity, and the confirmation and verification of packaging accuracy requirements by human eyes also requires a lot of manpower costs. Therefore, there is an urgent need for a device that can realize automatic special-shaped card packaging, which can meet the requirements of fully automatic production and achieve efficient production while ensuring a sufficient yield rate, thereby reducing production costs. Utility Model Content

[0004] In view of the above-mentioned problems existing in the prior art, the purpose of the present invention is to provide a card special-shaped packaging machine that can automatically complete the entire process of filling, card placement, heat sealing, slicing and unloading, thereby reducing labor costs and improving production efficiency.

[0005] In order to solve the above problems, the technical solutions adopted by the present invention are as follows:

[0006] The card special-shaped packaging machine described in the utility model comprises a frame, on which a loading station, a stamping and forming station, a filling station, a heat sealing station, a hydraulic slicing station and a blanking station are sequentially arranged;

[0007] The raw materials are loaded from the loading station and arrive at the stamping and forming station through the loading station;

[0008] After the stamping and forming station stamps and forms the raw materials, the formed materials are connected to the filling station;

[0009] The filling station includes an auxiliary robot that can carry multiple filling heads for filling. There are two sets of auxiliary robots and they are respectively arranged on both sides of the frame. The filling station also includes cards to be packaged. The auxiliary robots can also place the cards to be packaged on the frame.

[0010] After the cards are placed, the materials are connected to the heat sealing station for heat sealing;

[0011] After the heat sealing is completed, the material is connected to the hydraulic slicing station to complete the slicing operation to obtain the finished product, and the finished product is connected to the unloading station to complete the unloading.

[0012] Furthermore, each of the auxiliary robots is provided with a visual marking component for marking.

[0013] Furthermore, a guide station is provided on the frame, and the guide station is located between the loading station and the filling station. The guide station includes upper and lower layers of guide rollers, and the raw materials pass through the guide rollers.

[0014] Furthermore, the guide rollers are provided in two groups, front and rear.

[0015] Furthermore, a winding station is provided on the frame, and the winding station is located between the hydraulic slicing station and the unloading station. The winding station includes a winding roller, and the winding roller is used to wind up the remaining material after hydraulic slicing.

[0016] Furthermore, the unloading station includes a conveyor belt arranged below the frame, and the conveyor belt can accommodate a plurality of finished products distributed in an array.

[0017] Furthermore, the filling station can complete the filling of powders and aqueous solutions at the same time.

[0018] Compared with the prior art, the beneficial effects of the present invention are:

[0019] The utility model adopts specialized card special-shaped packaging equipment, and realizes efficient and high-precision packaging and filling operations of special-shaped cards through auxiliary robots arranged on both sides; at the same time, it combines dual visual inspection components to ensure packaging accuracy and improve the yield rate; the overall practical performance is high, which can greatly improve work efficiency and reduce labor costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0021] Figure 2 This is another overall structural diagram of the utility model;

[0022] In the figure: 1-frame; 2-loading station; 3-stamping station; 4-filling station; 41-auxiliary robot; 42-visual inspection component; 5-heat sealing station; 6-hydraulic slicing station; 7-unloading station; 71-conveyor belt; 8-guide station; 81-guide roller; 9-winding station; 91-winding roller. DETAILED DESCRIPTION

[0023] The present invention will be further described below in conjunction with specific embodiments.

[0024] The card special-shaped packaging machine of the present invention comprises a frame 1. The frame 1 serves as the main body of the production line and can drive the coil to move forward and stop.

[0025] The frame 1 is provided with a loading station 2, a stamping and forming station 3, a filling station 4, a heat sealing station 5, a hydraulic slicing station 6 and a blanking station 7 in sequence.

[0026] One end of the packaging raw material roll film is unwound and connected to the loading roller of the loading station 2. The loading roller also has a guiding function. After the raw material is turned out from the loading roller, it is connected to the stamping and forming station 3.

[0027] At the stamping and forming station 3, the raw materials are stamped and formed before being transferred to the filling station 4. The filling station 4 includes auxiliary robots 41, which are respectively arranged on both sides of the frame 1. These two auxiliary robots 41 are mainly robotic arms that can be configured through program control to carry multiple filling heads for filling. They can also place the cards to be packaged onto the frame 1, thereby completing the packaging of special-shaped cards.

[0028] In other embodiments, in addition to cards, the filling station 4 can also simultaneously fill powders, liquids, or other materials into packaging bags, thereby achieving the effect of simultaneous filling of three compartments on top of the dual compartments, effectively improving practical performance. This station can be located below the heat sealing station 5 and between the two auxiliary robots 41 of the filling station 4.

[0029] Each auxiliary robot 41 is also provided with a visual detection component 42 for calibration. The visual detection component 42 can be a CCD camera or an infrared sensor. Thus, the accuracy of the filling and card packaging process can be ensured through visual detection, which reduces the possibility of operational errors and ensures work efficiency.

[0030] After the card packaging is completed, the material will then enter the heat sealing station 5 to complete the heat sealing, and after the heat sealing is completed, it will be connected to the hydraulic slicing station 6 to complete the slicing work to obtain the finished product of the special-shaped card packaging, and finally connected to the unloading station 7 to complete the unloading.

[0031] In addition, a guide station 8 is provided on the frame 1, which is located between the loading station 2 and the filling station 4, and includes two layers of guide rollers 81. The raw materials pass between the upper and lower layers of guide rollers 81, thereby playing an auxiliary guiding role, ensuring the flatness of the raw materials before entering the filling station 4, thereby ensuring work efficiency and finished product quality.

[0032] Likewise, the guide rollers 81 can be provided in two groups, front and rear, which can further improve the guiding effect.

[0033] A winding station 9 is further provided at the rear of the frame 1, which is located between the hydraulic slicing station 6 and the unloading station 7. The winding station 9 includes a winding roller 91, which can wind up the remaining material after hydraulic slicing, thereby reducing material waste and facilitating recycling.

[0034] The unloading station 7 also includes a conveyor belt 71 arranged below the frame 1. The conveyor belt 71 can accommodate a plurality of finished products distributed in an array, thereby realizing convenient fully automatic unloading operations.

[0035] To sum up, the utility model adopts specialized card special-shaped packaging equipment, and realizes efficient and high-precision packaging and filling operations of special-shaped cards through auxiliary robots arranged on both sides; at the same time, it combines dual visual inspection components to ensure packaging accuracy and improve the yield rate; the overall practical performance is high, which can greatly improve work efficiency and reduce labor costs.

Claims

1. A card special-shaped packaging machine, characterized in that: The machine frame (1) is provided with a loading station (2), a stamping station (3), a filling station (4), a heat sealing station (5), a hydraulic slicing station (6), and a unloading station (7) in sequence. The raw material is loaded from the loading station (2) and passes through the loading station (2) to the stamping and forming station (3); After the stamping and forming station (3) stamps and forms the raw material, the formed material is fed into the filling station (4); The filling station (4) includes an auxiliary robot (41) capable of carrying multiple filling heads for filling. The auxiliary robots (41) are provided in two sets and are respectively arranged on both sides of the frame (1). The filling station (4) also includes cards to be packaged. The auxiliary robots (41) can simultaneously place the cards to be packaged onto the frame (1); After the cards are placed, the material is connected to the heat sealing station (5) to complete the heat sealing; After the heat sealing is completed, the material is connected to the hydraulic slicing station (6) to complete the slicing operation to obtain a finished product, and the finished product is connected to the unloading station (7) to complete the unloading.

2. The card special-shaped packaging machine according to claim 1, characterized in that: Each of the auxiliary robots (41) is provided with a visual alignment component (42) for alignment.

3. The card special-shaped packaging machine according to claim 1, characterized in that: The frame (1) is further provided with a guide station (8), the guide station (8) being located between the loading station (2) and the filling station (4), the guide station (8) comprising upper and lower layers of guide rollers (81), and the raw material passing through the guide rollers (81).

4. The card special-shaped packaging machine according to claim 3, characterized in that: The guide rollers (81) are provided in two groups, front and rear.

5. The card special-shaped packaging machine according to claim 1, characterized in that: The frame (1) is further provided with a winding station (9), which is located between the hydraulic slicing station (6) and the unloading station (7). The winding station (9) includes a winding roller (91), which is used to wind up the remaining material after hydraulic slicing.

6. The card special-shaped packaging machine according to claim 1, characterized in that: The unloading station (7) includes a conveyor belt (71) arranged below the frame (1), and the conveyor belt (71) can accommodate a plurality of finished products distributed in an array.

7. The card special-shaped packaging machine according to claim 1, characterized in that: The filling station (4) can simultaneously complete the filling of powders and aqueous solutions.

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