Raw material bin capable of sampling detection

By introducing humidity control and sampling mechanisms into the raw material warehouse and utilizing the changes in the water absorption of polyacrylamide to automatically adjust the humidity, the dust problem in the raw material warehouse is solved, and intelligent humidity control and efficient sampling detection are achieved.

CN223356429UActive Publication Date: 2025-09-19HE TAI CERAMIC MFG CO LTD
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Patent Information

Application Number
CN202422481287.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-14
Publication Date
2025-09-19
Estimated Expiration
2034-10-14

AI Technical Summary

Technical Problem

The existing raw material silo design easily generates a large amount of dust during operation, requiring manual and continuous humidity monitoring to prevent dust, which is time-consuming and highly dependent on human resources.

Method used

A humidity control mechanism is used to automatically adjust the humidity by utilizing the change in the water absorption of polyacrylamide, and combined with a sampling mechanism to achieve intelligent humidity control and sampling detection.

Benefits of technology

It achieves intelligent humidity control without the need for continuous manual monitoring, prevents dust, and improves the efficiency and effectiveness of sampling inspections.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of raw material bins, and discloses a raw material bin capable of sampling detection, which comprises a raw material bin body, a feed inlet is arranged at the upper end of the raw material bin body, ventilation openings are fixedly arranged on the upper portions of two sides of the raw material bin body, and a humidity control mechanism is fixedly arranged at the upper end of the raw material bin body. Sampling mechanisms are embedded in the positions, close to the two sides, of the upper end of the raw material bin body, the humidity control mechanism comprises a connecting block, a touch button is fixedly arranged at the lower end of the connecting block, a fixing frame is fixedly arranged at the lower end of the connecting block, and fixing rods are fixedly arranged on the two sides of the inner top face of the fixing frame; and reset springs are fixedly arranged on the two sides of the inner bottom face of the fixing frame, a lifting frame is fixedly arranged at the upper ends of the two reset springs, and polyacrylamide is arranged on the inner bottom face of the lifting frame. According to the utility model, proper humidity in the raw material bin can be kept at any time through the humidity control mechanism, so that the effect of preventing dust raising is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of raw material warehouses, in particular to a raw material warehouse capable of sampling detection. Background Art

[0002] Ceramic production involves a multi-step process that transforms raw ceramic materials into a wide variety of ceramic products. Ceramic raw material silos, a key component of this process, are specifically designed to store the raw materials necessary for ceramic production. This includes the silos themselves and their associated storage facilities. Throughout the ceramic manufacturing process, the demand for raw materials is enormous. These raw materials—such as clay, quartz, feldspar, and porcelain stone—are typically stored in silos in bulk or packaged form to ensure a smooth and efficient production process.

[0003] Existing raw material silo designs typically combine ventilation openings and sprinklers on both sides of the main body. However, due to the characteristics of ceramic raw materials, traditional operations easily generate large amounts of dust. This requires staff to continuously monitor internal conditions to determine whether to activate the sprinklers and adjust the humidity to achieve dust reduction. This process is not only time-consuming but also highly dependent on human resources. Therefore, those skilled in the art have provided a raw material silo that can be sampled and tested to address the problems raised in the above background technology. Utility Model Content

[0004] The purpose of the utility model is to solve the shortcomings of the prior art and to propose a raw material warehouse capable of sampling and testing. The humidity control mechanism can always maintain the appropriate humidity inside the raw material warehouse, thereby achieving the effect of preventing dust.

[0005] To achieve the above objectives, the present invention provides the following technical solutions:

[0006] A raw material bin capable of sampling and testing comprises a raw material bin body, a material inlet being provided at the upper end of the raw material bin body, ventilation openings being fixedly provided on both sides of the raw material bin body, a humidity control mechanism being fixedly provided on the upper end of the raw material bin body, and sampling mechanisms being embedded on both sides of the upper end of the raw material bin body;

[0007] The humidity control mechanism includes a connecting block, a touch button is fixedly provided at the lower end of the connecting block, a fixing frame is fixedly provided at the lower end of the connecting block, fixing rods are fixedly provided on both sides of the top surface of the fixing frame, reset springs are fixedly provided on both sides of the bottom surface of the fixing frame, a lifting frame is fixedly provided on the upper ends of the two reset springs, and polyacrylamide is provided on the bottom surface of the lifting frame.

[0008] Furthermore, the sampling mechanism includes a sampling column, and a plurality of sampling slots are evenly arranged at the front end of the sampling column.

[0009] Furthermore, a connection cover is fixedly provided on the upper end of the sampling column, and a sampling handle is fixedly provided on the upper end of the connection cover.

[0010] Furthermore, the humidity control mechanism further includes a water tank and a spray head, and the spray head is electrically connected to the touch button.

[0011] Furthermore, the connecting block is fixedly arranged at the lower end of the water tank, and the spray head is arranged through the top of the raw material warehouse body.

[0012] Furthermore, a replenishing port is provided at the upper end of the water tank.

[0013] Furthermore, a sealing cover is provided at the feed opening position at the upper end of the raw material bin body.

[0014] The utility model has the following beneficial effects:

[0015] 1. The utility model proposes a raw material bin that can be sampled and tested. When the water content of the polyacrylamide on the bottom surface of the lifting frame is low, the return spring will continue to push the lifting frame upward until it triggers the touch button. This action then activates the water storage spray mechanism through the connecting block, which begins to transport water to the spray pipe and sprays a fine water mist, aiming to increase the humidity level in the raw material bin. As the polyacrylamide gradually absorbs enough water, its weight increases, causing the lifting frame to naturally descend and release the pressing state of the touch button, thereby automatically stopping the water spraying action of the spray pipe. This mechanism realizes intelligent humidity control without the need for continuous manual monitoring, ensuring that the water storage spray mechanism can spray water mist at the right time.

[0016] 2. The utility model proposes a raw material warehouse capable of sampling and testing. A sampling mechanism is also provided inside the raw material warehouse. After storing a large amount of materials, the sampling mechanism can be inserted into the interior of the raw material warehouse body. During the insertion process, the materials will enter the interior of the sampling slot. In addition, multiple sampling slots are provided, and materials from multiple different positions can be taken out, thereby improving the effect of sampling and testing. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the axial side of the utility model;

[0018] Figure 2 This is an axial schematic diagram of the humidity control mechanism of the present invention;

[0019] Figure 3 This is a schematic diagram of the axial side of the sampling mechanism of the utility model;

[0020] Figure 4 For this utility model Figure 3 A magnified schematic diagram of .

[0021] Legend:

[0022] 1. Humidity control mechanism; 2. Feed inlet; 3. Sampling mechanism; 4. Ventilation port; 5. Raw material bin body; 101. Connecting block; 102. Touch button; 103. Fixing frame; 104. Fixing rod; 105. Return spring; 106. Lifting frame; 107. Polyacrylamide; 301. Sampling handle; 302. Connecting cover; 303. Sampling column; 304. Sampling slot. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] Reference Figure 1-4 The utility model provides an embodiment: a raw material bin capable of sampling and testing, comprising a raw material bin body 5, a material inlet 2 being provided at the upper end of the raw material bin body 5, vents 4 being fixedly provided on both sides of the raw material bin body 5, a humidity control mechanism 1 being fixedly provided at the upper end of the raw material bin body 5, and sampling mechanisms 3 being embedded on both sides of the upper end of the raw material bin body 5;

[0025] Specifically, the staff can put the material into the interior through the feed port 2. Ventilation holes 4 are fixedly opened on both sides of the raw material bin body 5 so that the interior of the raw material bin body 5 can maintain a certain humidity. The water storage spray mechanism fixed on the upper end of the raw material bin body 5 can spray the interior to maintain the humidity.

[0026] The humidity control mechanism 1 includes a connecting block 101, a touch button 102 is fixedly provided at the lower end of the connecting block 101, a fixing frame 103 is fixedly provided at the lower end of the connecting block 101, fixing rods 104 are fixedly provided on both sides of the top surface of the fixing frame 103, and return springs 105 are fixedly provided on both sides of the bottom surface of the fixing frame 103. A lifting frame 106 is fixedly provided on the upper ends of the two return springs 105, and polyacrylamide 107 is provided on the inner bottom surface of the lifting frame 106. The humidity control mechanism 1 also includes a water tank and a spray head, and the spray head is electrically connected to the touch button 102;

[0027] Specifically, polyacrylamide 107 can quickly absorb or lose water under different humidity conditions, thereby changing its quality. Then, when the water content of polyacrylamide 107 on the bottom surface of the lifting frame 106 is low, the return spring 105 will continue to push the lifting frame 106 upward until it triggers the touch button 102. This action then activates the water storage spray mechanism through the connecting block 101, starts to transport water to the spray pipe, and sprays out a fine mist of water, aiming to increase the humidity level in the raw material bin. As polyacrylamide 107 gradually absorbs enough water, its weight increases, causing the lifting frame 106 to naturally drop and break away from the pressing state of the touch button 102, thereby automatically stopping the water spraying action of the spray pipe. This mechanism realizes intelligent humidity control without the need for continuous manual monitoring, ensuring that the water storage spray mechanism can spray water mist at the right time.

[0028] The sampling mechanism 3 includes a sampling column 303, a plurality of sampling slots 304 are evenly arranged at the front end of the sampling column 303, a connection cover 302 is fixedly provided at the upper end of the sampling column 303, and a sampling handle 301 is fixedly provided at the upper end of the connection cover 302;

[0029] After storing a large amount of material, the sampling mechanism 3 can be inserted into the interior of the raw material bin body 5. During the insertion process, the material will enter the interior of the sampling slot 304. There are multiple sampling slots 304, and materials from multiple different positions can be taken out, thereby improving the effect of sampling detection.

[0030] The connecting block 101 is fixedly arranged at the lower end of the water tank, the spray head is arranged through the top of the raw material bin body 5, the upper end of the water tank is provided with a replenishing port, and the upper end of the raw material bin body 5 is provided with a sealing cover at the position of the feed port 2;

[0031] Specifically, the spray head can spray the water in the water tank into the interior of the raw material bin body 5, thereby achieving humidity control, and the water in the water tank can be easily replenished through the replenishment port.

[0032] Working principle: The lifting frame 106 is controlled by the weight of the polyacrylamide 107 itself. When the polyacrylamide 107 is light, the lifting frame 106 is pushed by the return spring 105, pressing the touch button 102, so that the water storage spray mechanism can spray water. When the polyacrylamide 107 is heavy, it brings down the lifting frame 106, and the lifting frame 106 will no longer press the touch button 102. The touch button 102 directly controls the spray head to spray water mist. After storing a large amount of materials, the sampling mechanism 3 can also be inserted into the interior of the raw material warehouse body 5. During the insertion process, the material will enter the interior of the sampling slot 304 to realize layered sampling.

[0033] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A raw material bin capable of sampling and testing, comprising a raw material bin body (5), characterized in that: The upper end of the raw material bin body (5) is provided with a material inlet (2), and ventilation openings (4) are fixedly provided on both sides of the raw material bin body (5). A humidity control mechanism (1) is fixedly provided on the upper end of the raw material bin body (5), and sampling mechanisms (3) are embedded on both sides of the upper end of the raw material bin body (5); The humidity control mechanism (1) comprises a connecting block (101), a touch button (102) is fixedly provided at the lower end of the connecting block (101), a fixing frame (103) is fixedly provided at the lower end of the connecting block (101), fixing rods (104) are fixedly provided on both sides of the inner top surface of the fixing frame (103), return springs (105) are fixedly provided on both sides of the inner bottom surface of the fixing frame (103), a lifting frame (106) is fixedly provided at the upper ends of the two return springs (105), and polyacrylamide (107) is provided on the inner bottom surface of the lifting frame (106).

2. A raw material bin capable of random sampling and detection according to claim 1, characterized in that: The sampling mechanism (3) comprises a sampling column (303), and a plurality of sampling slots (304) are evenly arranged at the front end of the sampling column (303).

3. The raw material bin capable of random sampling and detection according to claim 2, characterized in that: A connection cover (302) is fixedly provided on the upper end of the sampling column (303), and a sampling handle (301) is fixedly provided on the upper end of the connection cover (302).

4. The raw material bin capable of random sampling and detection according to claim 1, characterized in that: The humidity control mechanism (1) further comprises a water tank and a spray head, and the spray head is electrically connected to the touch button (102).

5. The raw material bin capable of random sampling and detection according to claim 4, characterized in that: The connecting block (101) is fixedly arranged at the lower end of the water tank, and the spray head is arranged through the top of the raw material bin body (5).

6. The raw material bin capable of random sampling and detection according to claim 4, characterized in that: A replenishing port is provided at the upper end of the water tank.

7. The raw material bin capable of random sampling and detection according to claim 1, characterized in that: A sealing cover is provided at the position of the feed opening (2) at the upper end of the raw material bin body (5).