Adjustable belt conveyor supporting bed buffering device

By designing a buffer chute and drive mechanism on the belt conveyor support bed, a material buffering effect is achieved, which solves the problem of short life of the belt conveyor due to impact force and extends the service life of the belt conveyor.

CN223356700UActive Publication Date: 2025-09-19QIDONG DELE LUBRICATING EQUIP CO LTD
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Patent Information

Application Number
CN202422851609.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-21
Publication Date
2025-09-19
Estimated Expiration
2034-11-21

AI Technical Summary

Technical Problem

When materials fall from a height, the belt conveyor is subjected to a large impact force, resulting in a shorter service life.

Method used

An adjustable belt conveyor support bed buffer device is designed. The driving motor drives the input gear to rotate, driving the reduction gear and half gear to make the buffer chute swing periodically. The material slowly rolls down the chute and returns to its original position using a reset spring, thereby achieving a buffering effect for the material.

Benefits of technology

It effectively reduces the impact of materials on the belt and extends the service life of the belt conveyor.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an adjustable belt conveyor supporting bed buffer device, which relates to the technical field of belt conveyors and comprises a supporting bed body, supporting legs are fixedly mounted at four corners of the bottom of the supporting bed body, driving rollers are movably mounted in the supporting bed body, and a conveying belt is arranged among the driving rollers. A buffering mechanism is arranged at one end of the supporting bed body and comprises a positioning support fixedly installed on the supporting bed body, a movable hole is formed in the positioning support, a movable shaft is movably installed in the movable hole, a buffering sliding groove is fixedly formed in the movable shaft, and a buffering groove is formed in the buffering sliding groove. Positioning supporting feet are arranged on the positioning support and the buffering sliding groove, reset springs are arranged between the positioning supporting feet, and a driving mechanism is arranged on the positioning support. According to the adjustable belt conveyor supporting bed buffering device, through cooperative use of the buffering mechanism and the driving mechanism, impact borne by the conveying belt can be reduced, and the service life of the conveying belt is prolonged.
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Description

Technical Field

[0001] The utility model relates to the technical field of belt conveyors, in particular to an adjustable belt conveyor support bed buffer device. Background Art

[0002] Belt conveyors, also known as belt conveyors, are a type of transportation equipment widely used in industry. They utilize a belt as a load-bearing and traction member, pulling the conveyor belt and materials through friction between a drive roller and the belt. Belt conveyors offer high conveying capacity, smooth operation, low noise, and simple maintenance. They are suitable for conveying a variety of materials, including solids, granular materials, mixtures, and fluids. Furthermore, they are energy-efficient, environmentally friendly, and have a low breakage rate for conveyed materials, making them essential equipment for modern assembly line production. Belt conveyors play a vital role in industries such as coal, metal mining, building materials, chemicals, electricity, and grain, significantly improving production efficiency and transportation safety.

[0003] When using a belt conveyor for conveying, some materials will fall from a high place onto the belt. The materials falling from a high place have a large impact force on the belt. The belt is easily damaged by the large impact force for a long time and has a short service life. Therefore, an adjustable belt conveyor support bed buffer device is proposed. Utility Model Content

[0004] The purpose of the utility model is to provide an adjustable belt conveyor support bed buffer device to solve the problem of short belt service life in the prior art.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an adjustable belt conveyor supporting bed buffer device comprises a supporting bed body, wherein support legs are fixedly installed at the four corners of the bottom of the supporting bed body, a driving roller is movably installed in the supporting bed body, a conveying belt is provided between the driving rollers, and a buffer mechanism is provided at one end of the supporting bed body, wherein the buffer mechanism comprises a positioning bracket fixedly installed on the supporting bed body, the positioning bracket is provided with a movable hole, a movable shaft is movably installed in the movable hole, a buffer slide is fixedly installed on the movable shaft, the positioning bracket and the buffer slide are both provided with positioning legs, a return spring is provided between the positioning legs, and a driving mechanism is provided on the positioning bracket, wherein the driving mechanism comprises a mechanism housing fixedly installed on the positioning bracket and a driving gear fixedly installed on the movable shaft, a driving motor is fixedly installed on the mechanism housing, a half gear is movably installed in the mechanism housing, a reduction gear is fixedly installed on the half gear, an input gear is fixedly installed on the output end of the driving motor, and the input gear is meshed with the reduction gear, and the driving gear can drive the reduction gear to rotate.

[0006] Preferably, the positioning bracket is provided with a mounting screw hole, and a bolt is provided in the mounting screw hole, and the positioning bracket is fixed to the support bed body by the bolt.

[0007] Preferably, one end of the return spring is connected to the positioning bracket via a positioning leg, and the other end of the return spring is connected to the buffer chute via a positioning leg, and the return spring provides tension for the buffer chute.

[0008] Preferably, the movable shaft is movably mounted on the positioning bracket through a movable hole, and the buffer chute is movably mounted on the positioning bracket through the movable shaft, so that the material can slowly slide down the buffer chute.

[0009] Preferably, a drive shaft is provided on the half gear, and the half gear is movably installed in the mechanism housing through the drive shaft, and the drive shaft can drive the half gear to rotate.

[0010] Preferably, a notch is provided at the upper end of the mechanism housing, and a portion of the driving gear extends into the mechanism housing through the notch, so that the driving motor can drive the input gear to rotate.

[0011] Preferably, the input gear is movably installed in the mechanism housing through the driving motor, a connecting port is opened in the middle position of the driving gear, the driving gear is connected to the movable shaft through the connecting port, and the half gear can drive the driving gear to rotate.

[0012] Compared with the prior art, the beneficial effects of the present invention are:

[0013] 1. The operation of the driving motor in the present application can drive the input gear to rotate; the rotation of the input gear then drives the rotation of the reduction gear, and the rotation of the reduction gear in turn drives the rotation of the half gear; during the rotation process, the half gear will periodically drive the driving gear to rotate, thereby realizing the reciprocating swing of the buffer chute to achieve the purpose of unloading, and the reciprocating swing frequency of the chute can be adjusted according to the unloading speed.

[0014] 2. The rotation of the movable shaft in the present application will cause the buffer chute to tilt, allowing the material on the buffer chute to slowly roll down; when the material on the buffer chute has completely rolled down, the driving gear and the half gear will be separated; then, the action of the reset spring will restore the buffer chute to its initial position, and the material will fall to the surface of the buffer chute again; by controlling the reciprocating swing of the buffer chute, the material can be slowly rolled down from a high place onto the conveyor belt, effectively reducing the impact on the conveyor belt and thereby extending its service life. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2It is a schematic diagram of the local structure of the utility model;

[0017] Figure 3 This is a schematic diagram of the buffer mechanism of the present utility model;

[0018] Figure 4 This is a schematic diagram of the driving mechanism of the present utility model.

[0019] Numbers in the figure: 1. Support bed body; 2. Support legs; 3. Conveyor belt; 4. Driving roller; 5. Buffer mechanism; 501. Buffer slide; 502. Movable shaft; 503. Positioning bracket; 504. Mounting screw hole; 505. Movable hole; 506. Positioning leg; 507. Return spring; 6. Driving mechanism; 601. Driving gear; 602. Half gear; 603. Driving motor; 604. Mechanism housing; 605. Driving shaft; 606. Reduction gear; 607. Input gear. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] like Figure 1 and Figure 2 As shown, the utility model provides a technical solution for an adjustable belt conveyor support bed buffer device, including a support bed body 1, support legs 2 are fixedly installed at the four corners of the bottom of the support bed body 1, drive rollers 4 are movably installed in the support bed body 1, and a conveyor belt 3 is provided between the drive rollers 4. A buffer mechanism 5 is provided at one end of the support bed body 1, and a drive mechanism 6 is provided on the positioning bracket 503. Through the coordinated use of the buffer mechanism 5 and the drive mechanism 6, the impact on the conveyor belt 3 can be reduced and the service life of the conveyor belt 3 can be extended.

[0022] like Figure 2 and Figure 3As shown, the buffer mechanism 5 includes a positioning bracket 503 fixedly mounted on the support bed body 1, a movable hole 505 is opened on the positioning bracket 503, a movable shaft 502 is movably installed in the movable hole 505, a buffer slide 501 is fixedly installed on the movable shaft 502, and positioning legs 506 are provided on the positioning bracket 503 and the buffer slide 501, a return spring 507 is provided between the positioning legs 506, a mounting screw hole 504 is opened on the positioning bracket 503, and a bolt is provided in the mounting screw hole 504, the positioning bracket 503 is fixed to the support bed body 1 by the bolt, one end of the return spring 507 is connected to the positioning bracket 503 through the positioning leg 506, and the other end of the return spring 507 is connected to the buffer slide 501 through the positioning leg 506.

[0023] Specifically, the input gear 607 can be driven to rotate by the driving motor 603. After the input gear 607 rotates, it will drive the reduction gear 606 to rotate. After the reduction gear 606 rotates, it will drive the half gear 602 to rotate. During the rotation process of the half gear 602, it will intermittently drive the driving gear 601 to rotate, thereby driving the buffer chute 501 to swing back and forth to unload.

[0024] like Figure 2 and Figure 4 As shown, the driving mechanism 6 includes a mechanism housing 604 fixedly mounted on the positioning bracket 503 and a driving gear 601 fixedly mounted on the movable shaft 502, a driving motor 603 is fixedly mounted on the mechanism housing 604, a half gear 602 is movably mounted in the mechanism housing 604, a reduction gear 606 is fixedly mounted on the half gear 602, an input gear 607 is fixedly mounted on the output end of the driving motor 603, and the input gear 607 is meshed with the reduction gear 606, a driving shaft 605 is provided on the half gear 602, and the half gear 602 is movably mounted in the mechanism housing 604 through the driving shaft 605, a notch is opened at the upper end of the mechanism housing 604, and a portion of the driving gear 601 extends into the mechanism housing 604 through the notch.

[0025] Specifically, after the movable shaft 502 rotates, it will drive the buffer chute 501 to tilt, so that the material on the buffer chute 501 will slowly roll down, and after the material on the buffer chute 501 has completely rolled down, the driving gear 601 will be separated from the half gear 602. After the driving gear 601 is separated from the half gear 602, the reset spring 507 will pull the buffer chute 501 to reset. After the buffer chute 501 is reset, the material will fall onto its surface again. By controlling the buffer chute 501 to swing back and forth, the material falling from a high place can be slowly rolled onto the conveyor belt 3, thereby reducing the impact on the conveyor belt 3 and extending the service life of the conveyor belt 3.

[0026] Working principle: When in use, the material will first fall onto the buffer chute 501. After the material falls onto the buffer chute 501, the drive motor 603 can be started. After starting the drive motor 603, it will drive the input gear 607 to rotate. After the input gear 607 rotates, it will drive the reduction gear 606 to rotate. After the reduction gear 606 rotates, it will drive the half gear 602 to rotate. The rotation process of the half gear 602 will intermittently drive the drive gear 601 to rotate. When the drive gear 601 rotates intermittently, it will drive the movable shaft 502 to rotate. After the movable shaft 502 rotates, it will drive the buffer chute 501 to tilt, so that the material on the buffer chute 501 slowly rolls onto the conveyor belt. 3, reducing the impact on the conveyor belt 3, extending the service life of the conveyor belt 3, and after the material on the buffer chute 501 completely rolls onto the conveyor belt 3, the driving gear 601 will be separated from the half gear 602. Since one end of the return spring 507 is connected to the positioning bracket 503 through the positioning support foot 506, and the other end of the return spring 507 is connected to the buffer chute 501 through the positioning support foot 506, the return spring 507 will pull the buffer chute 501 to reset after the driving gear 601 is separated from the half gear 602. After the buffer chute 501 is reset, the material will fall onto its surface again. Repeating the above actions can make the material falling from a high place slowly roll onto the conveyor belt 3.

[0027] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

Claims

1. An adjustable belt conveyor support bed buffer device, comprising a support bed body (1), wherein support legs (2) are fixedly mounted at the four corners of the bottom of the support bed body (1), drive rollers (4) are movably mounted in the support bed body (1), and a conveyor belt (3) is arranged between the drive rollers (4), and is characterized in that: A buffer mechanism (5) is provided at one end of the support bed body (1), and the buffer mechanism (5) comprises a positioning bracket (503) fixedly mounted on the support bed body (1), a movable hole (505) is provided on the positioning bracket (503), a movable shaft (502) is movably mounted in the movable hole (505), a buffer chute (501) is fixedly mounted on the movable shaft (502), positioning legs (506) are provided on the positioning bracket (503) and the buffer chute (501), a return spring (507) is provided between the positioning legs (506), and a positioning bracket (503) is provided A driving mechanism (6) includes a mechanism housing (604) fixedly mounted on a positioning bracket (503) and a driving gear (601) fixedly mounted on a movable shaft (502); a driving motor (603) is fixedly mounted on the mechanism housing (604); a half gear (602) is movably mounted in the mechanism housing (604); a reduction gear (606) is fixedly mounted on the half gear (602); an input gear (607) is fixedly mounted on an output end of the driving motor (603), and the input gear (607) is meshed with the reduction gear (606).

2. The adjustable belt conveyor support bed buffer device according to claim 1, characterized in that: The positioning bracket (503) is provided with a mounting screw hole (504), and a bolt is provided in the mounting screw hole (504). The positioning bracket (503) is fixed to the support bed body (1) by the bolt.

3. The adjustable belt conveyor support bed buffer device according to claim 2, characterized in that: One end of the return spring (507) is connected to the positioning bracket (503) through the positioning leg (506), and the other end of the return spring (507) is connected to the buffer chute (501) through the positioning leg (506).

4. The adjustable belt conveyor support bed buffer device according to claim 3, characterized in that: The movable shaft (502) is movably mounted on the positioning bracket (503) through the movable hole (505), and the buffer chute (501) is movably mounted on the positioning bracket (503) through the movable shaft (502).

5. The adjustable belt conveyor support bed buffer device according to claim 4, characterized in that: The half gear (602) is provided with a driving shaft (605), and the half gear (602) is movably mounted in the mechanism housing (604) via the driving shaft (605).

6. The adjustable belt conveyor support bed buffer device according to claim 1, characterized in that: The upper end of the mechanism housing (604) is provided with a notch, and a portion of the driving gear (601) extends into the mechanism housing (604) through the notch.

7. The adjustable belt conveyor support bed buffer device according to claim 1, characterized in that: The input gear (607) is movably mounted in the mechanism housing (604) via the driving motor (603). A connecting port is provided in the middle of the driving gear (601), and the driving gear (601) is connected to the movable shaft (502) via the connecting port.