Full-automatic product detection equipment

Abstract

The utility model discloses full-automatic product detection equipment which comprises a machine table, a feeding mechanism arranged on the side face of the machine table, a multi-station rotary table arranged on the machine table, a feeding mechanism arranged on the periphery of the multi-station rotary table, a pressure resistance testing mechanism and a discharging mechanism. The feeding mechanism conveys a product to the material taking station, the feeding mechanism is used for clamping and conveying the product at the material taking station into the carrying table, and the voltage withstanding testing mechanism comprises a testing support arranged on the machine table, a side PIN detection mechanism arranged on the testing support, a pressing mechanism and a main PIN detection mechanism located below the carrying table. According to the detection equipment, feeding, detection and discharging are integrated, tight and efficient cooperation is achieved, the working efficiency is greatly improved, and the production efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of automation equipment, in particular to a fully automatic product detection device. Background Art

[0002] In the prior art, a pin is a metal material used in connectors to conduct electricity (signals). It is typically inserted into a corresponding product during use. During the assembly and testing process of the pin, it is typically manually loaded and unloaded, inserted into the product, and then inspected by an instrument. This is inefficient and affects processing efficiency and cost. Utility Model Content

[0003] In response to the deficiencies in the prior art, the present invention provides a fully automatic product detection device, which integrates loading, detection and unloading into a close and efficient manner, has a high degree of automation, greatly improves work efficiency, and brings great convenience to production use.

[0004] In order to solve the above technical problems, the technical solution adopted by the utility model is a fully automatic product detection equipment, including: a machine, a feeding mechanism arranged on the side of the machine, a multi-station turntable arranged on the machine, a loading mechanism arranged around the multi-station turntable, a pressure testing mechanism and a unloading mechanism. The multi-station turntable is provided with a plurality of carriers for placing products, the feeding mechanism transports the product to the material picking station, the loading mechanism is used to clamp the product at the material picking station and transport it to the carrier, the pressure testing mechanism includes a test bracket arranged on the machine, a side PIN detection mechanism arranged on the test bracket, a holding mechanism and a main PIN detection mechanism located under the carrier, and the unloading mechanism is used to transport the tested products to the good product conveyor line or the defective product storage box.

[0005] In a preferred embodiment of the present invention, the side PIN detection mechanism includes a first slide rail arranged on the test bracket, a first test cylinder, a slide plate arranged on the first slide rail, and a side PIN probe arranged at the front end of the slide plate. The slide plate is connected to the slider on the first slide rail and is driven by the first test cylinder to move back and forth along the first slide rail.

[0006] In a preferred embodiment of the present invention, the main PIN detection mechanism includes a detection bracket, a second slide rail arranged on the detection bracket, an upper plate arranged on the second slide rail, a second cylinder driving the upper plate to move back and forth on the second slide rail, and a main PIN probe arranged on the end surface of the upper plate.

[0007] In a preferred embodiment of the present invention, the holding mechanism includes a lifting frame arranged on the test bracket, a third slide rail arranged on the lifting frame, a lower pressure plate arranged on the third slide rail, and a positioning column arranged on the end surface of the lower pressure plate facing the carrier. The lower pressure plate is driven by the third cylinder to perform lifting movement on the second slide rail, and the lower pressure plate is an "L"-shaped structure.

[0008] In a preferred embodiment of the present invention, the withstand voltage testing mechanism further includes a marking mechanism for marking qualified products.

[0009] In a preferred embodiment of the present invention, the marking mechanism includes a support platform arranged on the lower pressure plate and an identification cylinder arranged on the support platform. A cavity is opened on the lower pressure plate corresponding to the position of the carrier, and the power output end of the identification cylinder extends from the cavity to code and mark the good products in the carrier.

[0010] In a preferred embodiment of the present invention, the feeding mechanism includes a vibrating plate and a feeding track.

[0011] In a preferred embodiment of the present invention, the loading mechanism includes a loading bracket, a first vertical plate arranged on the loading bracket, a fourth slide rail arranged on the first vertical plate, a lifting plate arranged on the fourth slide rail, a fourth cylinder driving the lifting plate to move back and forth along the fourth slide rail, a fifth slide rail arranged on the lifting plate, a loading plate arranged on the fifth slide rail, and a fifth cylinder driving the loading plate to move up and down, a first clamping cylinder is arranged on the loading plate, and a first clamping cylinder for clamping the product is installed on the first clamping cylinder.

[0012] In a preferred embodiment of the present invention, it further includes an incoming material sensor for detecting whether the product has arrived at the material taking station.

[0013] In a preferred embodiment of the present invention, the unloading mechanism includes a unloading bracket, a sixth slide rail arranged on the unloading bracket, a translation plate arranged on the sixth slide rail, a sixth cylinder driving the translation plate to move back and forth on the sixth slide rail, a second vertical plate arranged on the translation plate, a seventh slide rail arranged on the second vertical plate, a picking plate arranged on the seventh slide rail, and a seventh cylinder driving the picking plate to move up and down, the picking plate is provided with a second clamping cylinder, and the second clamping cylinder is equipped with a second clamping claw for clamping the product.

[0014] The beneficial effects of the present invention are as follows: the fully automatic product detection equipment of the present invention integrates loading, detection and unloading into a close and efficient manner, has a high degree of automation, greatly improves work efficiency, and brings great convenience to production use. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative work. Among them:

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 It is a top view of the overall structure of the utility model;

[0018] Figure 3 This is a schematic diagram of the feeding mechanism in the present utility model;

[0019] Figure 4 Schematic diagram of the withstand voltage test mechanism in the present invention;

[0020] Figure 5 It is a schematic diagram of the feeding mechanism in the utility model. DETAILED DESCRIPTION

[0021] The following is a clear and complete description of the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] See also Figure 1-5 The utility model is a fully automatic product detection equipment, including: a machine 1, a feeding mechanism 2 arranged on the side of the machine, a multi-station turntable 3 arranged on the machine, a loading mechanism 4 arranged around the multi-station turntable, a pressure testing mechanism 5 and a unloading mechanism 6, wherein the multi-station turntable is provided with a plurality of carriers 31 for placing products, the feeding mechanism is constructed with conventional components such as a vibration plate and a feeding track, and can smoothly transport the products to the material picking station, and also includes an incoming material sensor 7 for detecting whether the product has arrived at the material picking station, the feeding mechanism is used to clamp the product at the material picking station and transport it to the carrier, the pressure testing mechanism includes a test bracket 501 arranged on the machine, a side PIN detection mechanism arranged on the test bracket, a holding mechanism and a main PIN detection mechanism located below the carrier.

[0023] Specifically, the side PIN detection mechanism includes a first slide rail 502 arranged on the test bracket, a first test cylinder 503, a slide plate 504 arranged on the first slide rail and a side PIN probe (not shown in the figure) arranged at the front end of the slide plate. The slide plate is connected to the slider on the first slide rail and is driven by the first test cylinder to move back and forth along the first slide rail. The main PIN detection mechanism includes a detection bracket 506, a second slide rail 507 arranged on the detection bracket, an upper plate 508 arranged on the second slide rail, a second cylinder 509 that drives the upper plate to move back and forth on the second slide rail, and a main PIN probe 510 arranged on the end surface of the upper plate. The holding mechanism includes a lifting frame 511 arranged on the test bracket, a third slide rail 512 arranged on the lifting frame, a lower pressure plate 513 arranged on the third slide rail, and a positioning column 514 arranged on the end surface of the lower pressure plate facing the carrier. The lower pressure plate is driven by the third cylinder 515 to perform lifting and lowering movement on the second slide rail. The lower pressure plate is an "L"-shaped structure.

[0024] Specifically, the pressure test mechanism also includes a marking mechanism for marking qualified products. The marking mechanism includes a support platform 516 arranged on the lower pressure plate and an identification cylinder 517 arranged on the support platform. A cavity is opened on the lower pressure plate corresponding to the carrier position. When the multi-station turntable sends the product between the holding mechanism and the main PIN detection mechanism, the lower pressure mechanism starts to work and uses the positioning column to press the product in the carrier. The side PIN probe is driven forward to contact the hardware teeth on the side of the product. At the same time, the main PIN probe is driven to move upward to contact the hardware teeth on the product. After connection, it is tested by a pressure instrument. After the identification result, a signal is sent to the marking mechanism and the unloading mechanism. When it is detected as a good product, the identification cylinder is started, and the power output end extends from the cavity to code the good product in the carrier. In the specific embodiment of this utility model, a needle-type processing part is installed on the power output end of the identification gas. During the downward pressure movement, the front end of the needle-type processing part makes a groove point on the surface of the product for marking.

[0025] Specifically, the loading mechanism 4 includes a loading bracket 41, a first vertical plate 42 arranged on the loading bracket, a fourth slide rail 43 arranged on the first vertical plate, a lifting plate 44 arranged on the fourth slide rail, a fourth cylinder 45 that drives the lifting plate to move back and forth along the fourth slide rail, a fifth slide rail 46 arranged on the lifting plate, a loading plate 47 arranged on the fifth slide rail, and a fifth cylinder 48 that drives the loading plate to move up and down. A first clamping cylinder 49 is arranged on the loading plate, and two groups of first clamping jaws 40 for clamping products are installed on the first clamping jaw cylinder. When the product is transported to the material picking station, the two groups of first clamping jaws move toward each other to clamp the product and then place it on the carrier of the multi-station turntable.

[0026] Specifically, the unloading mechanism is used to transport the tested products to the good product conveyor line or the defective product storage box. The unloading mechanism includes a unloading bracket 61, a sixth slide rail 62 arranged on the unloading bracket, a translation plate 63 arranged on the sixth slide rail, a sixth cylinder 64 for driving the translation plate to move back and forth on the sixth slide rail, a second vertical plate 65 arranged on the translation plate, a seventh slide rail 66 arranged on the second vertical plate, a picking plate 67 arranged on the seventh slide rail, and a seventh cylinder 68 for driving the picking plate to move up and down. The picking plate is an L-shaped structure and is equipped with a second clamping cylinder 69. The second clamping cylinder is equipped with a second clamping claw 60 for clamping the product. After receiving the signal from the pressure-resistant instrument for testing, it determines whether it is a good product and clamps the product and places it on the good product conveyor line 8 or the defective product storage box 9.

[0027] The beneficial effects of the present invention are as follows: the present invention enables the integration of loading, testing and unloading, close and efficient coordination, a high degree of automation, greatly improving work efficiency and bringing great convenience to production use.

[0028] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A fully automatic product testing equipment, characterized in that: include: A machine, a feeding mechanism arranged on the side of the machine, a multi-station turntable arranged on the machine, a loading mechanism arranged around the multi-station turntable, a pressure testing mechanism and a unloading mechanism, the multi-station turntable is provided with a plurality of carriers for placing products, the feeding mechanism transports the products to the material taking station, the loading mechanism is used to clamp the products at the material taking station and transport them to the carrier, the pressure testing mechanism includes a test bracket arranged on the machine, a side PIN detection mechanism arranged on the test bracket, a holding mechanism and a main PIN detection mechanism located below the carrier, and the unloading mechanism is used to transport the tested products to the good product conveyor line or the defective product storage box.

2. The fully automatic product detection equipment according to claim 1, characterized in that: The side PIN detection mechanism includes a first slide rail arranged on the test bracket, a first test cylinder, a slide plate arranged on the first slide rail, and a side PIN probe arranged at the front end of the slide plate. The slide plate is connected to the slider on the first slide rail and is driven by the first test cylinder to move back and forth along the first slide rail.

3. The fully automatic product detection equipment according to claim 1, characterized in that: The main PIN detection mechanism includes a detection bracket, a second slide rail arranged on the detection bracket, an upper plate arranged on the second slide rail, a second cylinder driving the upper plate to move back and forth on the second slide rail, and a main PIN probe arranged on the end surface of the upper plate.

4. The fully automatic product detection equipment according to claim 2, characterized in that: The holding mechanism includes a lifting frame arranged on the test bracket, a third slide rail arranged on the lifting frame, a lower pressure plate arranged on the third slide rail, and a positioning column arranged on the end surface of the lower pressure plate facing the carrier. The lower pressure plate is driven by the third cylinder to perform lifting movement on the second slide rail, and the lower pressure plate is an "L"-shaped structure.

5. The fully automatic product detection equipment according to claim 4, characterized in that: The withstand voltage testing mechanism also includes a marking mechanism for marking qualified products.

6. The fully automatic product detection equipment according to claim 5, characterized in that: The marking mechanism includes a support platform arranged on the lower pressure plate and an identification cylinder arranged on the support platform. A cavity is opened on the lower pressure plate corresponding to the position of the carrier. The power output end of the identification cylinder extends from the cavity to code and mark the good products in the carrier.

7. The fully automatic product detection equipment according to claim 1, characterized in that: The feeding mechanism includes a vibrating plate and a feeding track.

8. The fully automatic product detection equipment according to claim 1, characterized in that: The loading mechanism includes a loading bracket, a first vertical plate arranged on the loading bracket, a fourth slide rail arranged on the first vertical plate, a lifting plate arranged on the fourth slide rail, a fourth cylinder driving the lifting plate to move back and forth along the fourth slide rail, a fifth slide rail arranged on the lifting plate, a loading plate arranged on the fifth slide rail, and a fifth cylinder driving the loading plate to move up and down, a first clamping cylinder is arranged on the loading plate, and a first clamping cylinder for clamping the product is installed on the first clamping cylinder.

9. The fully automatic product detection equipment according to claim 8, characterized in that: It also includes an incoming material sensor for detecting whether the product has arrived at the material taking station.

10. The fully automatic product detection equipment according to claim 1, characterized in that: The unloading mechanism includes a unloading bracket, a sixth slide rail arranged on the unloading bracket, a translation plate arranged on the sixth slide rail, a sixth cylinder driving the translation plate to move back and forth on the sixth slide rail, a second vertical plate arranged on the translation plate, a seventh slide rail arranged on the second vertical plate, a picking plate arranged on the seventh slide rail, and a seventh cylinder driving the picking plate to move up and down, the picking plate is provided with a second clamping cylinder, and the second clamping cylinder is equipped with a second clamping claw for clamping the product.

Images