Sheet transfer device and material conveying system
By designing the adsorption component and drive component in the sheet transfer device, the problem of mirror setting of the chamfer of the half sheet after cutting is solved, the transfer and processing requirements of consistent chamfering are achieved, and the processing efficiency and accuracy are improved.
Patent Information
- Application Number
- CN202422700779.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-06
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-11-06
AI Technical Summary
In the prior art, the placement directions of the two cut half-sheet solar cells cannot be adjusted during transportation, resulting in a chamfered mirror image setting, which cannot meet the placement direction requirements of some processing steps.
A sheet transfer device is designed, which realizes horizontal rotation and vertical displacement of two half sheets through the cooperation of the first and second adsorption components and the drive component, ensuring that the chamfers are on the same side.
The placement direction of the two half sheets can be adjusted during the transfer process to make the chamfers consistent, meet the requirements of subsequent processing steps, and improve processing efficiency and precision.
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Figure CN223356836U_ABST
Abstract
Description
Technical Field
[0001] The present disclosure relates to the fields of semiconductor and photovoltaic technology, and in particular to a sheet material transfer device and a material conveying system. Background Art
[0002] With the development of photovoltaic technology, solar cells are widely used in various fields. Depending on the size requirements, the processing steps of solar cells may include cutting, so that the whole solar cell is cut into two halves. The cut halves are then transported to the subsequent processing steps, such as laser grooving and printing.
[0003] The two halves of a cut sheet need to be adjusted during transport. For example, if the corners of the full sheet are chamfered before cutting, the two halves may be mirror images. In some processing steps where this orientation is required, a robotic arm must align the two halves while handling them, ensuring that the chamfers are on the same side rather than mirror images. Currently, there is no device capable of adjusting the orientation of the halves. Utility Model Content
[0004] In view of this, the embodiments of the present disclosure provide a sheet transfer device and a material conveying system to solve the problem in the related art that the placement direction of half sheets cut from a whole sheet cannot be adjusted when being transported.
[0005] In the first aspect, an embodiment of the present disclosure provides a sheet transfer device, which is configured to transfer a sheet group between two or more processing positions, wherein the sheet group includes two sheets arranged at intervals, and the sheet transfer device includes: a fixed seat; a first fixed frame, rotatably connected to the fixed seat; one or more first adsorption components, rotatably connected to the first fixed frame, and the first adsorption component is configured to take and place a sheet in the sheet group; a first drive component, which is provided on the first fixed frame, the first drive component is connected to the hinge point of the first adsorption component, and drives the first adsorption component to rotate in a horizontal plane with the hinge point as the center to adjust the placement direction of the sheet adsorbed by the first adsorption component; one or more second adsorption components, which are movably connected to the first fixed frame, and the second adsorption component is configured to take and place another sheet in the sheet group; one or more second drive components, which are provided on the first fixed frame, each second drive component is connected to one or more second adsorption components, and the second drive component is configured to drive the second adsorption component to move in the vertical direction, so that the sheet adsorbed by the first adsorption component and the sheet adsorbed by the second adsorption component can be staggered along the vertical direction.
[0006] In some embodiments, the first drive component includes: a drive member connected to a fixed seat, the drive member being configured to drive the first fixed frame to rotate a first preset angle in a horizontal plane; a synchronous pulley group, through which one or more first adsorption components are rotatably connected to the first fixed frame; when the drive member drives the first fixed frame to rotate the first preset angle, the synchronous pulley group synchronously drives the first adsorption component to rotate a second preset angle with the hinge point as the center.
[0007] In some embodiments, the synchronous pulley assembly includes: a first synchronous pulley, connected to the rotation center of the fixed seat, the first synchronous pulley having first gear teeth; one or more second synchronous pulleys, each second synchronous pulley being connected to a first adsorption component, the second synchronous pulley having second gear teeth; a synchronous belt, meshingly connected with both the first synchronous pulley and the second synchronous pulley; the number of second gear teeth is greater than the number of first gear teeth.
[0008] In some embodiments, the synchronous pulley assembly further includes: one or more tensioning pulleys, rotatably connected to the first fixed frame, the tensioning pulleys being configured to tension the synchronous belt; and / or, one or more idler pulleys, rotatably connected to the first fixed frame, the idler pulleys being configured to support the synchronous belt.
[0009] In some embodiments, the first preset angle is 20°-160°, and the second preset angle includes 180°.
[0010] In some embodiments, the second drive assembly includes: a cylinder connected to the first fixed frame; a connecting part connected to the output end of the cylinder, and the connecting part is connected to the second adsorption assembly, and the cylinder is configured to push the connecting part to move in a vertical direction to drive the second adsorption assembly to rise or fall.
[0011] In some embodiments, the first adsorption component includes: a first base, rotatably connected to the first fixed frame; a first suction cup, connected to the first base, and the first suction cup is configured to adsorb the sheet; a first adjustment member, connected between the first base and the first suction cup, and the first adjustment member is configured to adjust the inclination angle of the first suction cup relative to the horizontal plane, so that the surface of the sheet adsorbed by the first suction cup is parallel to the horizontal plane; and / or, the second adsorption component includes: a second base, fixedly connected to the output end of the second driving component; a second suction cup, connected to the second base, and the second suction cup is configured to adsorb the sheet; a second adjustment member, connected between the second base and the second suction cup, and the second adjustment member is configured to adjust the inclination angle of the second suction cup relative to the horizontal plane, so that the surface of the sheet adsorbed by the second suction cup is parallel to the horizontal plane.
[0012] In some embodiments, the sheet transfer device also includes: a second fixed frame, fixedly connected to the first fixed frame; one or more third adsorption components, connected to the second fixed frame, and the third adsorption component is configured to pick up and place one sheet in the sheet group; one or more fourth adsorption components, connected to the second fixed frame, and the fourth adsorption component is configured to pick up and place another sheet in the sheet group. The second fixed frame can drive the third adsorption component and the fourth adsorption component to transport between two adjacent processing positions.
[0013] In some embodiments, the third adsorption component includes: a third base, fixedly connected to the second fixed frame; a third suction cup, connected to the third base, and the third suction cup is configured to adsorb the sheet; a third adjustment member, connected between the third base and the third suction cup, and the third adjustment member is configured to adjust the inclination angle of the third suction cup relative to the horizontal plane, so that the surface of the sheet adsorbed by the third suction cup is parallel to the horizontal plane; and / or, the fourth adsorption component includes: a fourth fixed seat, fixedly connected to the second fixed frame; a fourth suction cup, connected to the fourth fixed seat, and the fourth suction cup is configured to adsorb the sheet; a fourth adjustment member, connected between the fourth fixed seat and the fourth suction cup, and the fourth adjustment member is configured to adjust the inclination angle of the fourth suction cup relative to the horizontal plane, so that the surface of the sheet adsorbed by the fourth suction cup is parallel to the horizontal plane.
[0014] In the second aspect, an embodiment of the present disclosure also provides a material conveying system, including: a sheet conveying device, having at least a first processing position, configured to convey one or more sheet groups to the first processing position, wherein each sheet group includes two sheets arranged at intervals; a processing device, having a second processing position, configured to process one or more sheet groups of the second processing position; and the sheet transfer device described above, configured to transport one or more sheet groups between the first processing position and the second processing position.
[0015] A sheet material transfer device provided by an embodiment of the present disclosure utilizes a first adsorption component and a second adsorption component to respectively pick up and place two half sheets of the same sheet material group. In the process of the first adsorption component and the second adsorption component grabbing the two half sheets to transport them to corresponding processing positions, the second drive component can drive the second adsorption component to cause one of the half sheets to be misaligned with the other half sheet in the height direction, so that the first drive component can drive the first adsorption component to drive the half sheet to rotate, thereby achieving the adjustment of the direction of the two half sheets of the same sheet material group during the transportation process, and thereby adjusting the chamfers of the two half sheets transported to the corresponding processing position to be located on the same side. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The above and other purposes, features, and advantages of the present disclosure will become more apparent through a more detailed description of the embodiments of the present disclosure in conjunction with the accompanying drawings. The accompanying drawings are intended to provide a further understanding of the embodiments of the present disclosure and constitute a part of the specification. Together with the embodiments of the present disclosure, they are used to explain the present disclosure and are not intended to limit the present disclosure. In the drawings, the same reference numerals generally represent the same components or steps.
[0017] Figure 1 Shown is a schematic diagram of a material conveying system provided by an embodiment of the present disclosure.
[0018] Figure 2 Shown is a schematic diagram of a sheet material transfer device provided by an embodiment of the present disclosure in a first working state.
[0019] Figure 3 Shown is a schematic diagram of a sheet material transfer device provided by an embodiment of the present disclosure in a second working state.
[0020] Figure 4 Shown is a schematic diagram of a sheet material transfer device provided in one embodiment of the present disclosure.
[0021] Figure 5 The figure shows a simple schematic diagram of a synchronous pulley group in a sheet material transfer device provided by an embodiment of the present disclosure moving from a first processing position to a second processing position.
[0022] Figure 6 Shown Figure 4 A partial enlarged view of part A in the sheet material transfer device is shown.
[0023] Figure 7 Shown Figure 4 A partial enlarged view of part B in the sheet material transfer device is shown.
[0024] Reference numerals:
[0025] 10. Material conveying system; 1. Sheet transfer device; 11. Fixed base; 11a. Rotation center; 12. First fixed frame; 13. First adsorption assembly; 13a. Hinge point; 131. First base; 132. First suction cup; 133. First adjustment member; 14. Second adsorption assembly; 141. Second base; 142. Second suction cup; 143. Second adjustment member; 15. First drive assembly; 151. Drive member; 152. Synchronous pulley assembly; 1521. First synchronous pulley; 1522. Second synchronous pulley; 1523. Synchronous belt; 1524. Tensioner; 1525. Idle pulley; 16. Second drive assembly; 161. Cylinder; 162. Connecting portion; 1 7. First rotating shaft; 18. Second rotating shaft; 19. Second fixing frame; 191. Third adsorption assembly; 1911. Third base; 1912. Third suction cup; 1913. Third adjusting member; 192. Fourth adsorption assembly; 1921. Fourth fixing seat; 1922. Fourth suction cup; 1923. Fourth adjusting member; 2. Input device; 21. First processing position; 3. Laser slotting device; 31. Second processing position; 4. Output device; 41. Third processing position; 5. Sheet group; 51. First half sheet; 52. Second half sheet; Q, first conveying direction; S, second conveying direction; X, first direction; Y, second direction; a, first preset angle; b, second preset angle. DETAILED DESCRIPTION
[0026] The following will clearly and completely describe the technical solutions in the embodiments of the present disclosure in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present disclosure, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present disclosure without making any creative efforts shall fall within the scope of protection of the present disclosure.
[0027] Figure 1 FIG2 is a schematic diagram of a material conveying system according to an embodiment of the present disclosure, wherein the direction indicated by arrow X is a first direction, and the direction indicated by arrow Y is a second direction. The first direction X and the second direction Y are perpendicular to each other in a horizontal plane and will not be emphasized separately in the following.
[0028] The present disclosure provides a sheet material transfer device, such as Figure 1 The sheet material transfer device 1 is applied to a material conveying system 10 having two or more processing positions. The sheet material transfer device 1 is configured to transport one or more sheet material groups 5 between different processing positions.
[0029] Optionally, the wafer group 5 may include two wafers spaced apart. That is, the wafer group 5 may be a whole solar silicon wafer (also known as a silicon wafer) before being cut, which is then divided into two halves after cutting. The silicon wafer may be, for example, a square wafer with chamfered corners, so that the two halves are arranged in a mirror-image arrangement after being cut.
[0030] The material conveying system 10 can be used for processes such as laser grooving and printing that require the placement direction of silicon wafers. For example, when the two cut halves of the wafer are transported to the laser grooving position, there is a requirement for the placement direction of the chamfers of the two halves of the wafer. The chamfers of the two halves of the wafer need to be on the same side, rather than in a mirrored arrangement. The sheet transfer device 1 is configured to be able to adjust the two halves of the wafer so that the placement direction of the chamfers is consistent during the process of transporting the two halves of the wafer to the laser grooving position. For ease of understanding, the embodiment of the present disclosure is described in detail using the material conveying system 10 for laser grooving as an example.
[0031] The material conveying system 10 includes a sheet conveying device, a processing device, and a sheet transfer device 1. The processing device may be a laser slotting device 3. The sheet conveying device includes an input device 2 and an output device 4. The input device 2, output device 4, and laser slotting device 3 are arranged in a U-shaped configuration around the sheet transfer device 1. Multiple processing stations can be located for the input device 2, output device 4, and laser slotting device 3, respectively. The input device 2 has a first processing station 21, the laser slotting device 3 has a second processing station 31, and the output device 4 has a third processing station 41. The input device 2 and output device 4 are symmetrically arranged on either side of the sheet transfer device 1 along a first direction X. The laser slotting device 3 is arranged on one side of the sheet transfer device 1 along a second direction Y. The input device 2 has a first conveying direction Q, and the output device 4 has a second conveying direction S. The first conveying direction Q and the second conveying direction S are opposite. The two halves of the same sheet group 5 move in opposite directions along the second direction Y on the input device 2 and output device 4, respectively.
[0032] The sheet group 5 includes a first half sheet 51 and a second half sheet 52 arranged at intervals. The first half sheet 51 and the second half sheet 52 of the sheet group 5 located in the input device 2 are arranged at intervals along a first direction X. The first half sheet 51 and the second half sheet 52 of the sheet group 5 located in the output device 4 are arranged at intervals along the first direction X. The first half sheet 51 and the second half sheet 52 of the sheet group 5 located in the laser slotting mechanism 3 are arranged at intervals along a second direction Y. The sheet transfer device 1 rotates about its own axis to transfer at least one sheet group 5 from the first processing station 21 to the second processing station 31 for laser slotting. It can also transfer at least one sheet group 5 from the second processing station 31 to the third processing station 41 to transfer the two laser slotted halves to the next process.
[0033] Optionally, the first conveying direction Q and the second conveying direction S are respectively parallel to the second direction Y, and the line connecting the center point of the first processing position 21 and the center point of the sheet material transfer device 1 and the line connecting the center point of the second processing position 31 and the center point of the sheet material transfer device 1 form a 90° angle, and the line connecting the center point of the second processing position 31 and the center point of the sheet material transfer device 1 and the line connecting the center point of the third processing position 41 and the center point of the sheet material transfer device 1 form a 90° angle. In other examples, if the material conveying system 10 is used for other processing techniques, it can also include a fourth processing position, a fifth processing position, etc., and the lines connecting the center points of adjacent processing positions and the center point of the sheet material transfer device 1 can also be arranged at non-zero angles such as 45°, 60°, etc. The sheet material transfer device 1 can enable the sheet group 5 to flow between different processing positions, without specific limitation. For ease of description, the sheet material transfer device 1 is described in detail in the embodiment of the present disclosure by taking the laser grooving process in which the line connecting the center points of adjacent processing positions and the center point of the sheet material transfer device 1 forms a 90° angle as an example.
[0034] Figure 2 Shown is a schematic diagram of a sheet material transfer device provided by an embodiment of the present disclosure in a first working state. Figure 3 Shown is a schematic diagram of a sheet material transfer device provided by an embodiment of the present disclosure in a second working state. Figure 4 Shown is a schematic diagram of a sheet material transfer device provided in one embodiment of the present disclosure. Figure 5 The figure shows a simple schematic diagram of a synchronous pulley group in a sheet material transfer device provided by an embodiment of the present disclosure moving from a first processing position to a second processing position. Figure 6 Shown Figure 4 A partial enlarged view of part A in the sheet material transfer device is shown. Figure 7 Shown Figure 4 A partial enlarged view of part B in the sheet material transfer device is shown.
[0035] The following describes an exemplary structure of the sheet transfer device 1 for transferring at least one sheet group 5 between the first processing station 21 and the second processing station 31 .
[0036] like Figures 2 to 6The sheet material transfer device 1 includes a fixed seat 11, a first fixed frame 12, one or more first adsorption components 13, a first drive component 15, one or more second adsorption components 14 and one or more second drive components 16. The fixed seat 11 is arranged at the center position of the U-shaped structure surrounded by the first processing position 21, the second processing position 31 and the third processing position 41. The first fixed frame 12 is rotatably connected to the fixed seat 11. The first adsorption component 13 is rotatably connected to the first fixed frame 12. The first adsorption component 13 is configured to take and place a half sheet in the sheet group 5. The first drive component 15 is arranged on the first fixed frame 12. The first drive component 15 is connected to the hinge point 13a of the first adsorption component 13, and drives the first adsorption component 13 to rotate in the horizontal plane with the hinge point 13a as the center to adjust the placement direction of the half sheet adsorbed by the first adsorption component 13. The second adsorption component 14 is movably connected to the first fixed frame 12, and the second adsorption component 14 is configured to take and place the other half sheet in the sheet group 5; the second driving component 16 is arranged on the first fixed frame 12, and each second driving component 16 is connected to more than one second adsorption component 14, and the second driving component 16 is configured to drive the second adsorption component 14 to move in the vertical direction, so that the half sheet adsorbed by the first adsorption component 13 and the half sheet adsorbed by the second adsorption component 14 can be staggered in the vertical direction.
[0037] Illustratively, two cut halves of at least one sheet group 5 enter the first processing station 21 via the input device 2 in the first conveying direction Q. At this time, the chamfers of the first half sheet 51 and the second half sheet 52 of the same sheet group 5 located at the first processing station 21 are arranged opposite to each other in the first direction X. In a first working state, the first fixed frame 12 rotates relative to the fixed base 11 until the first suction assembly 13 and the second suction assembly 14 are located above the first processing station 21, with the first suction assembly 13 located above the second half sheet 52 and the second suction assembly 14 located above the first half sheet 51. The first suction assembly 13 and the second suction assembly 14 are capable of suctioning the first half sheet 51 and the second half sheet 52 of at least one sheet group 5 at the first processing station 21. The first fixed frame 12 rotates relative to the fixed base 11 to a second working state. In the second working state, the first suction assembly 13 and the second suction assembly 14 place the suctioned first half sheet 51 and the second half sheet 52 on the second processing station 31. During the transfer process from the first working state to the second working state, the second driving assembly 16 can drive the second adsorption assembly 14 to rise or fall in the vertical direction, so that the first half sheet 51 and the second half sheet 52 are staggered in the vertical direction. The first driving assembly 15 then drives the first adsorption assembly 13 to rotate about the hinge point 13a, so that the second half sheet 52 adsorbed by the first adsorption assembly 13 can be adjusted in direction, so that the chamfers of the first half sheet 51 and the second half sheet 52 finally placed on the second processing position 31 are adjusted to be on the same side. That is, at the second processing position 31, the chamfers of the first half sheet 51 and the second half sheet 52 are both located on the side facing the sheet transfer device 1 in the second direction Y.
[0038] The sheet material transfer device 1 provided by the embodiment of the present disclosure utilizes the first adsorption component 13 and the second adsorption component 14 to respectively take and place two half sheets of the same sheet material group 5. In the process of the first adsorption component 13 and the second adsorption component 14 adsorbing the two half sheets to transfer them to the corresponding processing position, the second driving component 16 can drive the second adsorption component 14 to drive one of the half sheets to be misaligned with the other half sheet in the height direction, so that the first driving component 15 can drive the first adsorption component 13 to drive the half sheet to rotate, thereby realizing the adjustment of the placement direction of the two half sheets of the same sheet material group 5 during the transfer process, and thereby making the placement direction of the chamfers of the two half sheets transferred to the corresponding processing position consistent.
[0039] It is understandable that the fixing seat 11 can be configured as a hollow box structure, and the interior of the box can be used to arrange electronic devices such as a power supply.
[0040] Optionally, a first rotating shaft 17 is rotatably connected to the rotation center 11a of the fixed base 11, and the first fixed frame 12 is fixedly connected to the first rotating shaft 17. The rotation of the first rotating shaft 17 can drive the first fixed frame 12 to rotate about the center of the first rotating shaft 17. It is understood that the straight-line distance from the center of the first rotating shaft 17 to the center of any processing position is equal.
[0041] In some embodiments, the first drive assembly 15 includes a drive member 151 and a synchronous pulley assembly 152. The drive member 151 is connected to the fixed base 11 and is configured to drive the first fixed frame 12 to rotate in the horizontal plane by a first preset angle a. One or more first adsorption assemblies 13 are rotatably connected to the first fixed frame 12 via the synchronous pulley assembly 152. When the drive member 151 drives the first fixed frame 12 to rotate by the first preset angle a, the synchronous pulley assembly 152 simultaneously drives the first adsorption assembly 13 to rotate about the hinge point 13a by a second preset angle b. Utilizing the design of the transmission matching structure, a single drive source (drive member 151) can simultaneously achieve the rotation of the first fixed frame 12 around the axis of the first rotating shaft 17 to the corresponding processing position and the rotation of the first adsorption assembly 13 about the hinge point 13a to adjust the direction of the second half 52. This matching structure is simple, energy-saving, and has higher precision and better stability in controlling the rotation angle.
[0042] Optionally, a second rotating shaft 18 is provided at the hinge point 13a of the first adsorption assembly 13, and the second rotating shaft 18 is rotatably connected to the first fixed frame 12. A synchronous pulley assembly 152 is respectively connected to the first rotating shaft 17 and the second rotating shaft 18, so that when the driving member 151 drives the first rotating shaft 17 to rotate, the synchronous pulley assembly 152 drives the second rotating shaft 18 to rotate, so that the first half sheet 51 and the second half sheet 52 can be transported from the first processing station 21 to the second processing station 31 while adjusting the placement direction of the second half sheet 52.
[0043] Optionally, the center point of an adjacent processing position and the center point of the fixed seat 11 have a first connecting line, and the center point of another processing position and the center point of the fixed seat 11 have a second connecting line, and there is a first preset angle a between the first connecting line and the second connecting line, which is the angle at which the first fixed frame 12 rotates in the horizontal plane during transportation. The first preset angle a can specifically be 90°, and the second preset angle b is 180°, so that the placement direction of the chamfers of the two half-sheets is adjusted to be consistent when they are transferred from one processing position to another adjacent processing position. In other examples, the first preset angle a ranges from 20° to 160°. For example, the first preset angle a can also be 45°, 60°, etc., and the second preset angle b can be 40°, 90°, etc., and is adaptively adjusted according to the arrangement of the processing positions and the different placement direction requirements of the two half-sheets, without specific limitation.
[0044] Specifically, the synchronous pulley group 152 includes a first synchronous pulley 1521, one or more second synchronous pulleys 1522 and a synchronous belt 1523. The first synchronous pulley 1521 is connected to the rotation center 11a of the fixed seat 11, and the first synchronous pulley 1521 has first gear teeth; each second synchronous pulley 1522 is connected to a first adsorption component, and the second synchronous pulley 1522 has second gear teeth, and the number of second gear teeth is greater than the number of first gear teeth; the synchronous belt 1523 is meshed and connected with the first synchronous pulley 1521 and the second synchronous pulley 1522. By means of the meshing cooperation of the first synchronous wheel 1521, the second synchronous wheel 1522 and the synchronous belt 1523, the first fixed frame 12 can be accurately controlled to rotate 90° around the axis of the first rotating shaft 17, while each first adsorption component 13 can rotate 180° around the axis of the second rotating shaft 18, thereby realizing the second half sheet 52 adsorbed by the first adsorption component 13 to rotate 180° in the horizontal plane, thereby adjusting the chamfer placement direction of the two half sheets of the sheet group 5 from mirror image to the same direction.
[0045] It is understandable that the number of the first gear teeth of the first synchronous gear 1521 and the number of the second gear teeth of the second synchronous gear 1522 can be obtained by calculation and can be calculated and selected according to actual conditions.
[0046] In some embodiments, the first synchronous wheel 1521 can be fixedly connected to the rotation center 11a of the fixed base 11, that is, the first synchronous wheel 1521 can be hinged to the first rotating shaft 17, and the two are coaxial. When the driving member 151 drives the first rotating shaft 17 to rotate the first preset angle a around the rotation center 11a, the hinged first synchronous wheel 1521 is fixed, and the rotation of the first fixed frame 12 forces the synchronous belt 1523 to rotate accordingly, so that the synchronous belt 1523 moves relative to the first synchronous wheel 1521, and then the synchronous belt 1523 drives the second synchronous wheel 1522 to rotate the second preset angle b. For example, Figure 5 For ease of understanding, the solid-line synchronous pulley assembly 152 in the figure indicates that it is currently in the first processing position 21, and the dashed-line synchronous pulley assembly 152 indicates that it can reach the second processing position 31 after rotating through a first preset angle a. Assuming that the angular velocity and number of first teeth of the first synchronous pulley 1521 are W1 and Z1, respectively, and the angular velocity and number of second teeth of the second synchronous pulley 1522 are W2 and Z2, respectively, the angular velocity of the first fixed frame 12 revolving about the rotation center 11a of the first rotating shaft 17 (rotating from the first processing position 21 to the second processing position 31) is Wh, which is also the angular velocity of the synchronous belt 1523 revolving about the rotation center 11a of the first rotating shaft 17. The transmission characteristics of the synchronous belt 1523 indicate that when the first synchronous pulley 1521 is stationary, the second synchronous pulley 1522 rotates in the opposite direction of the first fixed frame 12. The following formula can be derived from the calculation:
[0047] In an alternative embodiment, the first synchronous wheel 1521 can be directly rotatably connected to the first rotating shaft 17. When the driving member 151 drives the first rotating shaft 17 to rotate by the first preset angle a, the first synchronous wheel 1521 can also synchronously rotate by the first preset angle a. The rotation of the first synchronous wheel 1521 is transmitted through the meshing synchronous belt 1523, so that the second synchronous wheel 1522 drives the second rotating shaft 18 to rotate by the second preset angle b. At this time, the orbital direction of the first fixed frame 12 is the same as the rotation direction of the second synchronous wheel 1522. It is understood that the transmission ratio between the first synchronous wheel 1521 and the second synchronous wheel 1522 can be adaptively adjusted according to needs and is not specifically limited.
[0048] In some optional embodiments, the synchronous pulley assembly 152 further includes one or more tensioning pulleys 1524 rotatably connected to the first fixed frame 12, and configured to tension the synchronous belt 1523; and / or one or more idler pulleys 1525 rotatably connected to the first fixed frame 12, and configured to support the synchronous belt 1523. The provision of the tensioning pulleys 1524 and the idler pulleys 1525 further improves the stability and accuracy of the transmission of the synchronous driving pulley assembly 152.
[0049] In some embodiments, the second drive assembly 16 includes a cylinder 161 and a connecting portion 162. The cylinder 161 is connected to the first fixing frame 12, and the connecting portion 162 is connected to the output end of the cylinder 161. The connecting portion 162 is also connected to the second adsorption assembly 14. The cylinder 161 is configured to push the connecting portion 162 in a vertical direction to drive the second adsorption assembly 14 to rise or fall. It is understood that the distance by which the cylinder 161 drives the second adsorption assembly 14 to rise or fall can be adjusted according to actual conditions, for example, to 5 mm, 10 mm, 20 mm, etc., without specific limitation, as long as the first half of the sheet 51 does not collide with the second half of the sheet 52 during the horizontal rotation of the second half of the sheet 52 grasped by the first adsorption assembly 13.
[0050] In some embodiments, the first adsorption assembly 13 includes a first base 131, a first suction cup 132, and a first adjustment member 133. The first base 131 is fixedly connected to the second rotating shaft 18 at the corresponding hinge point 13a. The first suction cup 132 is connected to the first base 131 and is configured to adsorb the second half of the sheet 52. The first adjustment member 133 is connected between the first base 131 and the first suction cup 132 and is configured to adjust the inclination angle of the first suction cup 132 relative to the horizontal plane so that the surface of the second half of the sheet 52 adsorbed by the first suction cup 132 is parallel to the horizontal plane. The first adjustment member 133 can be provided to adjust the first suction cup 132 to ensure that the first suction cup 132 can better adsorb the second half of the sheet 52 in the processing position and avoid collision with the second half of the sheet 52.
[0051] Optionally, the first adjusting member 133 may be, for example, a plurality of adjusting bolts provided on the first base 131 , and the plurality of adjusting bolts are respectively connected to the suction cups, so that the surface of the suction cups is parallel to the horizontal plane through adjustment of the plurality of adjusting bolts.
[0052] In some embodiments, the second adsorption component 14 includes a second base 141, a second suction cup 142 and a second adjusting member 143, the second base 141 is fixedly connected to the connecting portion 162; the second suction cup 142 is connected to the second base 141, and the second suction cup 142 is configured to adsorb the first half sheet 51; the second adjusting member 143 is connected between the second base 141 and the second suction cup 142, and the second adjusting member 143 is configured to adjust the inclination angle of the second suction cup 142 relative to the horizontal plane, so that the surface of the first half sheet 51 adsorbed by the second suction cup 142 is parallel to the horizontal plane.
[0053] Optionally, the second suction cup 142 and the second adjusting member 143 may be configured to have the same structure as the first suction cup 132 and the first adjusting member 133 , and details thereof will not be repeated.
[0054] In an optional embodiment, the sheet material transfer device 1 is capable of simultaneously transporting two or more sheet material groups 5. In the embodiment of the present disclosure, the sheet material transfer device 1 is capable of simultaneously transporting two sheet material groups 5, that is, the first processing position 21 of the input device 2 carries two sheet material groups 5 spaced apart along the second direction Y. In the first working state, the first adsorption components 13 are arranged in two spaced-apart manner along the second direction Y, so as to correspond to the two second halves 52 of the two sheet material groups 5, respectively. The second adsorption components 14 are arranged in two spaced-apart manner along the second direction Y, so as to correspond to the two first halves 51 of the two sheet material groups 5, respectively. The hinge points 13a of the two first adsorption components 13 are rotatably connected to the first fixed frame 12 through two second rotating shafts 18, respectively. The two second adsorption components 14 are connected through two second driving components 16, respectively, so that the second adsorption components 14 can rise or fall in the vertical direction.
[0055] Optionally, one synchronous pulley set 152 can simultaneously connect two second rotating shafts 18 and two first rotating shafts 17 to achieve synchronous transmission.
[0056] It can be understood that the second drive component 16 can also be set as one, and the two second adsorption components 14 can be connected by a connecting rod. The second drive component 16 is connected to the connecting rod so that the second drive component 16 can drive the two second adsorption components 14 to rise or fall simultaneously in the vertical direction, without specific limitation.
[0057] The following describes an exemplary structure of the sheet material transfer device 1 for transferring at least one sheet material group 5 between the second processing station 31 and the third processing station 41 .
[0058] In some embodiments, the sheet transfer device 1 also includes a second fixed frame 19, one or more third adsorption components 191 and one or more fourth adsorption components 192, the second fixed frame 19 is fixedly connected to the first fixed frame 12; one or more third adsorption components 191 are connected to the second fixed frame 19, and the third adsorption component 191 is configured to take and place one half sheet in the sheet group 5; one or more fourth adsorption components 192 are connected to the second fixed frame 19, and the fourth adsorption component 192 is configured to take and place the other half sheet in the sheet group 5. The first rotating shaft 17 can drive the second fixed frame 19 to rotate the first preset angle a, so that the third adsorption component 191 and the fourth adsorption component 192 move to the third processing position 41 or the second processing position 31. Specifically, a third line connects the center point of the third processing station 41 and the center point of the fixed base 11. The angle between the third line and the second line is 90°, and the third line is parallel to the first line. In a first working state, the third suction assembly 191 and the fourth suction assembly 192 are located above the second processing station 31. The third suction assembly 191 is located above the first half sheet 51, and the fourth suction assembly 192 is located above the second half sheet 52 of the same sheet group 5, respectively grasping the first half sheet 51 and the second half sheet 52. During the transition from the first working state to the second working state, the second fixed base 19 can drive the third suction assembly 191 and the fourth suction assembly 192, which grasp the half sheets, to rotate toward the third processing station 41. In the second working state, the third suction assembly 191 and the fourth suction assembly 192 are located above the third processing station 41 and place the grasped first half sheet 51 and the second half sheet 52 in the third processing station 41. The sheet group 5 in the third processing station 41 is then transported to the next process via the output device 4. By setting up the third adsorption component 191 and the third adsorption component 191, the half sheet with the chamfered placement direction adjusted in the second processing position 31 is directly transported to the third processing position 41, so that the chamfered placement direction of the two half sheets in the sheet group 5 output from the output device 4 is maintained on the same side to meet the requirements of the half sheet placement direction in subsequent processing steps.
[0059] It can be understood that if there are other requirements for the placement direction of the two half sheets when transporting from the second conveying direction S to the next process, such as if the chamfered mirror image setting of the two half sheets is still required, the matching structure of the second fixed frame 19, the third adsorption component 191 and the fourth adsorption component 192 can refer to the relevant specific matching structure of the first adsorption component 13 and the second adsorption component 14 transported between the first processing position 21 and the second processing position 31. Even if one of the third adsorption component 191 and the fourth adsorption component 192 can move up and down and the other can rotate around itself, it can be adaptively adjusted according to actual conditions without specific limitation.
[0060] Optionally, the first fixing frame 12 and the second fixing frame 19 can be integrally formed, the first fixing frame 12 and the second fixing frame 19 are perpendicular to each other, and the first rotating shaft 17 can drive the first fixing frame 12 and the second fixing frame 19 to rotate simultaneously.
[0061] Alternatively, as Figure 5 and Figure 6 The third adsorption component 191 includes a third base 1911, a third suction cup 1912 and a third adjusting member 1913. The third base 1911 is fixedly connected to the second fixing frame 19; the third suction cup 1912 is connected to the third base 1911, and the third suction cup 1912 is configured to adsorb one of the half sheets; the third adjusting member 1913 is connected between the third base 1911 and the third suction cup 1912, and the third adjusting member 1913 is configured to adjust the inclination angle of the third suction cup 1912 relative to the horizontal plane, so that the surface of the half sheet adsorbed by the third suction cup 1912 is parallel to the horizontal plane. The fourth adsorption assembly 192 includes a fourth fixed seat 1921, which is fixedly connected to the second fixed frame 19; a fourth suction cup 1922 is connected to the fourth fixed seat 1921, and the fourth suction cup 1922 is configured to adsorb the other half of the sheet; a fourth adjustment member 1923 is connected between the fourth fixed seat 1921 and the fourth suction cup 1922, and the fourth adjustment member 1923 is configured to adjust the inclination angle of the fourth suction cup 1922 relative to the horizontal plane, so that the surface of the half sheet adsorbed by the fourth suction cup 1922 is parallel to the horizontal plane.
[0062] It is understandable that the specific structures of the third suction cup 1912 , the third adjusting member 1913 , the fourth suction cup 1922 and the fourth adjusting member 1923 may refer to the relevant descriptions of the first suction cup 132 and the first adjusting member 133 , and will not be repeated here.
[0063] In some optional embodiments, the second fixed frame 19 may be provided with only at least one set of third adsorption components 191 without providing the fourth adsorption component 192, so that the third adsorption component 191 can simultaneously take and place two half sheets in a sheet group 5, and can be adaptively adjusted according to actual needs without specific limitation.
[0064] An embodiment of the present disclosure also provides a material conveying system, including a sheet conveying device, a processing device and a sheet transfer device 1, the sheet conveying device has at least a first processing position 21, and is configured to convey one or more sheet groups 5 to the first processing position 21, wherein each sheet group 5 includes two sheets arranged at intervals; the processing mechanism has a second processing position 31, and is configured to process one or more sheet groups 5 of the second processing position 31; the sheet transfer device 1 is configured to transport one or more sheet groups 5 between the first processing position 21 and the second processing position 31.
[0065] It is understood that the material conveying system 10 can be used in processing steps such as laser grooving and printing that require the placement direction of the cut half-sheets. Taking the material conveying system 10 as an example, the processing step of laser grooving the cut half-sheets is used. In the laser grooving process, the sheet conveying mechanism can be an input device 2 for loading the half-sheets, the processing mechanism can be a laser grooving mechanism 3, and the sheet transfer device 1 can refer to the relevant descriptions of the above embodiments to transfer the two half-sheets of at least one group of sheet materials 5 from the first processing station 21 to the second processing station 31, and adjust the placement direction of the chamfers of the two half-sheets transferred to the second processing station 31 to be consistent, that is, the chamfers of the two half-sheets are located on the same side, which will not be further described.
[0066] In the various embodiments of the present disclosure, unless otherwise specified, the connection may be in the form of bolts and nuts, screws, snaps, magnets, etc. For some connections, if there is no particular requirement for a detachable connection, a non-detachable connection may be achieved by welding, bonding, etc.
[0067] The basic principles of the present disclosure have been described above in conjunction with specific embodiments. However, it should be noted that the advantages, strengths, and effects mentioned in this disclosure are merely illustrative and not restrictive, and should not be construed as necessarily possessed by each embodiment of the present disclosure. Furthermore, the specific details disclosed above are provided for illustrative purposes and to facilitate understanding, rather than as limitations. These details do not limit the present disclosure to necessarily being implemented using these specific details.
[0068] The block diagrams of the devices, devices, equipment, and systems involved in this disclosure are merely illustrative examples and are not intended to require or imply that they must be connected, arranged, or configured in the manner shown in the block diagrams. As will be appreciated by those skilled in the art, these devices, devices, equipment, and systems can be connected, arranged, or configured in any manner. Words such as "include," "comprise," "have," and the like are open-ended words, meaning "including but not limited to," and can be used interchangeably therewith. The words "or" and "and" used herein refer to the words "and / or" and can be used interchangeably therewith, unless the context clearly indicates otherwise. The word "such as" used herein refers to the phrase "such as but not limited to," and can be used interchangeably therewith.
[0069] It should also be noted that in the apparatus, device, and method of the present disclosure, each component or each step can be decomposed and / or recombined. Such decomposition and / or recombination should be regarded as equivalent solutions of the present disclosure.
[0070] The above description of the disclosed aspects is provided to enable any person skilled in the art to make or use the present disclosure. Various modifications to these aspects will be readily apparent to those skilled in the art, and the general principles defined herein may be applied to other aspects without departing from the scope of the present disclosure. Therefore, the present disclosure is not intended to be limited to the aspects shown herein, but rather to be accorded the widest scope consistent with the principles and novel features disclosed herein.
[0071] The above description has been provided for the purpose of illustration and description. In addition, this description is not intended to limit the embodiments of the present disclosure to the forms disclosed herein. Although a number of example aspects and embodiments have been discussed above, those skilled in the art will recognize certain variations, modifications, alterations, additions, and sub-combinations thereof.
Claims
1. A sheet material transfer device, configured to transfer a sheet material group between two or more processing stations, wherein the sheet material group includes two sheets arranged at intervals, characterized in that: The sheet material transfer device comprises: Fixed seat; a first fixing frame, rotatably connected to the fixing base; One or more first adsorption components, rotatably connected to the first fixing frame, the first adsorption components being configured to take and place one of the sheets in the sheet group; a first driving assembly, disposed on the first fixing frame, connected to a hinge point of the first adsorption assembly, and driving the first adsorption assembly to rotate in a horizontal plane around the hinge point to adjust a placement direction of the sheet adsorbed by the first adsorption assembly; One or more second adsorption components, movably connected to the first fixing frame, the second adsorption components being configured to take and place another sheet in the sheet group; One or more second drive components are arranged on the first fixed frame, each second drive component is connected to one or more second adsorption components, and the second drive component is configured to drive the second adsorption component to move in the vertical direction so that the sheet adsorbed by the first adsorption component and the sheet adsorbed by the second adsorption component can be staggered in the vertical direction.
2. The sheet material transfer device according to claim 1, characterized in that: The first drive assembly comprises: a driving member connected to the fixing seat, wherein the driving member is configured to drive the first fixing frame to rotate in a horizontal plane by a first preset angle; a synchronous pulley assembly, through which one or more first adsorption components are rotatably connected to the first fixing frame; When the driving member drives the first fixing frame to rotate by the first preset angle, the synchronous pulley set synchronously drives the first adsorption component to rotate by the second preset angle around the hinge point.
3. The sheet material transfer device according to claim 2, characterized in that: The synchronous pulley assembly comprises: a first synchronous wheel connected to the rotation center of the fixed seat, the first synchronous wheel having first gear teeth; One or more second synchronous wheels, each of which is connected to one of the first adsorption components, and has second gear teeth; a synchronous belt meshingly connected with both the first synchronous wheel and the second synchronous wheel; The number of the second gear teeth is greater than the number of the first gear teeth.
4. The sheet material transfer device according to claim 3, characterized in that: The synchronous pulley assembly further comprises: One or more tensioning pulleys, rotatably connected to the first fixing frame, the tensioning pulleys being configured to tension the timing belt; and / or, One or more idler wheels are rotatably connected to the first fixing frame, and the idler wheels are configured to support the synchronous belt.
5. The sheet material transfer device according to claim 2, characterized in that: The first preset angle is 20°-160°, and the second preset angle includes 180°.
6. The sheet material transfer device according to claim 1, characterized in that: The second drive assembly includes: a cylinder connected to the first fixing frame; The connecting part is connected to the output end of the cylinder, and the connecting part is connected to the second adsorption component. The cylinder is configured to push the connecting part to move in a vertical direction to drive the second adsorption component to rise or fall.
7. The sheet material transfer device according to claim 1, characterized in that: The first adsorption component includes: a first base rotatably connected to the first fixing frame; a first suction cup connected to the first base, wherein the first suction cup is configured to absorb the sheet; a first adjusting member connected between the first base and the first suction cup, the first adjusting member being configured to adjust an inclination angle of the first suction cup relative to a horizontal plane so that a surface of the sheet adsorbed by the first suction cup is parallel to the horizontal plane; and / or, The second adsorption component includes: a second base, fixedly connected to the output end of the second driving assembly; a second suction cup connected to the second base, wherein the second suction cup is configured to absorb the sheet; The second adjusting member is connected between the second base and the second suction cup, and is configured to adjust the inclination angle of the second suction cup relative to the horizontal plane so that the surface of the sheet adsorbed by the second suction cup is parallel to the horizontal plane.
8. The sheet material transfer device according to claim 1, wherein: The sheet material transfer device further comprises: a second fixing frame, fixedly connected to the first fixing frame; One or more third adsorption components connected to the second fixing frame, wherein the third adsorption components are configured to take and place one of the sheets in the sheet group; One or more fourth adsorption components are connected to the second fixed frame, and the fourth adsorption component is configured to take and place another sheet in the sheet group. The second fixed frame can drive the third adsorption component and the fourth adsorption component to be transported between two adjacent processing positions.
9. The sheet material transfer device according to claim 8, characterized in that: The third adsorption component includes: a third base, fixedly connected to the second fixing frame; a third suction cup connected to the third base, wherein the third suction cup is configured to absorb the sheet; a third adjusting member connected between the third base and the third suction cup, the third adjusting member being configured to adjust an inclination angle of the third suction cup relative to a horizontal plane so that a surface of the sheet adsorbed by the third suction cup is parallel to the horizontal plane; and / or, The fourth adsorption component includes: a fourth fixing seat, fixedly connected to the second fixing bracket; a fourth suction cup connected to the fourth fixing seat, wherein the fourth suction cup is configured to suck the sheet; The fourth adjusting member is connected between the fourth fixing seat and the fourth suction cup, and the fourth adjusting member is configured to adjust the inclination angle of the fourth suction cup relative to the horizontal plane so that the surface of the sheet adsorbed by the fourth suction cup is parallel to the horizontal plane.
10. A material conveying system, characterized in that: include: a sheet material conveying device having at least a first processing position, configured to convey one or more sheet material groups to the first processing position, wherein each of the sheet material groups comprises two sheets arranged at intervals; a processing device having a second processing station, configured to process one or more of the sheet groups at the second processing station; The sheet material transfer device according to any one of claims 1 to 9 is configured to transport one or more sheet material groups between the first processing position and the second processing position.