Bulk bin channeling prevention device for feed production
By installing a feed gate at the last silo of the bulk silo and connecting a new discharge port with a steel pipe, the problems of unstable product quality and high return costs caused by bin leakage in pig feed production were solved, achieving stable product quality and improved production efficiency.
Patent Information
- Application Number
- CN202422713251.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-07
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-11-07
AI Technical Summary
During the production and transportation of pig feed, the phenomenon of bulk pig feed straying from the warehouse leads to unstable product quality and increases the return material and return cost.
By installing a feed gate at the last silo of the bulk silo and extending the scraper conveyor to the end of the platform, a new discharge port is connected to a 300mm diameter steel pipe to recover the material carried by the scraper conveyor by inertia.
It effectively avoids the phenomenon of warehouse leakage, ensures product quality, reduces return materials and return costs, and improves production efficiency.
Smart Images
Figure CN223356889U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of feed production devices, and in particular to a bulk silo anti-slip device for feed production. Background Art
[0002] Feed production refers to the process of processing various raw materials into feed suitable for animal consumption. The feed industry is an important part of agriculture or animal husbandry, mainly including feed raw material production, feed processing, feed machinery manufacturing and feed scientific research. After years of development, China's feed processing industry has formed a relatively complete industrial system and has become an important industry in the national economy.
[0003] The pig farming industry has developed rapidly in my country and is an important pillar of meat product supply. Pig farming requires feed. During the production and transportation of pig feed, it is sometimes necessary to temporarily or short-term store bulk pig feed, and bulk pig feed feed silos are used.
[0004] At present, there are generally four bulk steel silos for storing bulk pig feed in the factory. The first three silos are designed with gates, but the last silo of the scraper conveyor, namely silo No. 4, is not equipped with a gate. Due to the lack of a gate, the scraper conveyor often brings the material being produced into silo No. 4 under the action of inertia, resulting in different types of feed flowing into the silo and causing unstable product quality.
[0005] To this end, the present application proposes a bulk silo anti-slip device for feed production. Utility Model Content
[0006] The present application proposes a bulk silo anti-slip device for feed production to solve the problems raised in the above-mentioned background technology; by installing a feed gate at the last silo body of the bulk silo, when not in use, the scraper is prevented from carrying over the material and preventing it from flowing into the silo and causing slipping; by lengthening the scraper by 1.7 meters (extended to the end of the scraper platform), by adding a discharge port at the end of the scraper, and connecting the discharge port to a steel wire pipe with a diameter of 300 mm, the material carried over by the scraper by inertia can be flowed from the discharge port through the steel wire pipe to the ground packaging bag for recovery, thereby avoiding slipping, ensuring product quality, reducing return material, reducing return cost, improving production efficiency, and greatly improving the practicality of the device.
[0007] In order to achieve the above objectives, this application adopts the following technical solutions:
[0008] A bulk silo anti-slip device for feed production includes a fixed bracket, a bulk silo, a scraper and a discharging mechanism. The fixed bracket consists of legs, a fixed plate and shear supports. The bottom of the fixed plate is fixedly connected to multiple legs, and each of the shear supports is arranged between the legs. The bulk silo includes a silo body, a feed pipe and a discharge pipe. The outside of each silo body is fixedly connected to a support bracket, and each silo body is fixedly connected to the top of the fixed plate through the support bracket.
[0009] As a preferred embodiment, the inner top of each of the bin bodies is fixedly connected to a feed pipe, and the outer side of each of the feed pipes is fixedly connected to a feed valve;
[0010] By installing a feed gate at the last bin of the bulk bin, the scraper conveyor is prevented from carrying over the material when not in use, and the material will not flow into the bin and cause leakage, thereby improving the practicality of the device.
[0011] As a preferred embodiment, the inner bottom end of each of the silos is fixedly connected to a discharge pipe, and the bottom end of each of the discharge pipes passes through the interior of the fixed plate, and the outside of each of the discharge pipes is fixedly connected to a discharge valve;
[0012] By arranging a discharge valve on the discharge pipe of the silo body, opening the discharge valve can allow the material in the silo body to be discharged smoothly from the discharge valve, thereby improving the practicality of the device.
[0013] As a preferred embodiment, the scraper machine includes a body, a rotating shaft and a scraper, each of the rotating shafts is rotatably connected to the inside of the body, the outside of each rotating shaft is fixedly connected to a scraper, and the top end of each feeding pipe is connected to the inside of the body;
[0014] By setting up a scraper on the bulk silo, the scraper will cause the material in the scraper to be discharged from the feed pipe into the silo for storage, thereby improving the practicality of the device.
[0015] As a preferred embodiment, the discharging mechanism includes a discharging port, a circular hole and a steel wire tube. The discharging port is opened at the end of the scraper conveyor. A circular hole is opened inside the fixed plate and below the discharging port. The discharging port is fixedly connected to the steel wire tube, and the bottom end of the steel wire tube passes through the inside of the circular hole.
[0016] By adding a new discharge port at the end of the scraper conveyor and connecting the discharge port to a steel wire pipe with a diameter of mm, the material carried by the scraper conveyor by inertia can flow from the discharge port through the steel wire pipe into the packaging bag on the ground for recovery, thereby avoiding warehouse leakage, ensuring product quality, reducing return material, reducing return cost, and improving production efficiency, thereby improving the practicality of the device.
[0017] As a preferred embodiment, an upper fixing member is provided on the outside of the upper half of the steel wire tube, and the upper fixing member includes a first fixing ring and a first vertical rod. There are two first fixing rings, one of which is fixedly connected to the lower end of the discharge port on the scraper, and the other first fixing ring is fixedly connected to the upper end of the circular hole on the fixed plate. A plurality of first vertical rods are fixedly connected between the two first fixing rings and located on the outside of the steel wire tube.
[0018] By setting an upper fixing part and arranging multiple first vertical poles on the outside of the upper half of the steel wire pipe, the upper half of the steel wire pipe can be prevented from swinging too much during strong winds, and the steel wire pipe can be prevented from being blown downward for a long time, causing bending and deformation of the steel wire pipe, which not only affects the feeding efficiency, but also greatly reduces the service life of the steel wire pipe, thereby improving the practicality of the device.
[0019] As a preferred embodiment, a lower fixing member is provided on the outside of the lower half of the steel wire tube, and the lower fixing member includes a second fixing ring, an annular groove, an annular counterweight block and a second vertical rod. There are two second fixing rings, one of which is fixedly connected to the lower end of the circular hole on the fixing plate, and the other second fixing ring is fixedly connected to the support leg and is located directly below the circular hole. A plurality of second vertical rods are fixedly connected between the two second fixing rings and located on the outside of the steel wire tube.
[0020] By setting a lower fixing part and setting multiple second vertical poles on the outside of the lower half of the steel wire pipe, the upper half of the steel wire pipe can be prevented from swinging too much during strong winds, thereby avoiding bending and deformation of the steel wire pipe. This not only improves the feeding efficiency, but also increases the service life of the steel wire pipe, thereby improving the practicality of the device.
[0021] As a preferred embodiment, an annular groove is provided inside the second fixing ring, and an annular counterweight is provided inside the annular groove;
[0022] By arranging an annular counterweight block inside the second fixing ring located on the supporting leg, its stability can be enhanced, thereby improving the practicality of the device.
[0023] Beneficial effects of this application:
[0024] 1. This bulk silo anti-channeling device for feed production installs a feed gate on the last silo body to prevent the scraper from carrying over material and flowing into the silo when not in use. By lengthening the scraper by 1.7 meters (extending it to the end of the scraper platform) and adding a discharge port at the end of the scraper, which is connected to a 300mm diameter steel pipe, the material carried over by the scraper by inertia can be transferred from the discharge port through the steel pipe to the packaging bags on the ground for recovery, thereby preventing channeling, ensuring product quality, reducing return material and return costs, improving production efficiency, and greatly enhancing the practicality of the device.
[0025] 2. This bulk silo anti-swaying device for feed production can prevent the steel wire pipe from swinging significantly during strong winds by setting upper and lower fixing parts, and avoid bending and deformation of the steel wire pipe. It can not only improve the unloading efficiency, but also increase the service life of the steel wire pipe. By setting an annular counterweight block inside the second fixing ring located on the support leg, its stability can be enhanced, greatly improving the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 This is a front view of the device of the present application;
[0027] Figure 2 For this application Figure 1 Enlarged view of point A in the middle;
[0028] Figure 3 For this application Figure 1 Enlarged view of point B in the middle.
[0029] Numbers in the figure: 1. Fixed bracket; 11. Support leg; 12. Fixed plate; 13. Shear brace; 2. Bulk silo; 21. Silo body; 211. Support frame; 22. Feed pipe; 221. Feed valve; 23. Discharge pipe; 231. Discharge valve; 3. Scraper; 31. Machine body; 32. Rotating shaft; 33. Scraper; 4. Discharge mechanism; 41. Discharge port; 42. Round hole; 43. Steel wire tube; 5. Upper fixing piece; 51. First fixing ring; 52. First vertical pole; 6. Lower fixing piece; 61. Second fixing ring; 611. Annular groove; 612. Annular counterweight; 62. Second vertical pole. DETAILED DESCRIPTION
[0030] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments.
[0031] Reference Figure 1-3A bulk silo anti-slip device for feed production includes a fixed bracket 1, a bulk silo 2, a scraper 3 and a discharging mechanism 4. The fixed bracket 1 consists of a support leg 11, a fixed plate 12 and a shear support 13. The bottom of the fixed plate 12 is fixedly connected to a plurality of support legs 11, and each shear support 13 is arranged between the support legs 11. The bulk silo 2 includes a silo body 21, a feed pipe 22 and a discharge pipe 23. The outside of each silo body 21 is fixedly connected to a support frame 211, and each silo body 21 is fixedly connected to the top of the fixed plate 12 through the support frame 211.
[0032] The inner top of each silo 21 is fixedly connected to a feed pipe 22, and the outside of each feed pipe 22 is fixedly connected to a feed valve 221; by installing a feed gate on the last silo 21 of the bulk silo 2, when not in use, the scraper 3 is prevented from carrying over the material, and the material will not flow into the silo and cause leakage, thereby improving the practicality of the device.
[0033] The inner bottom end of each silo body 21 is fixedly connected to a discharge pipe 23, and the bottom end of each discharge pipe 23 passes through the interior of the fixed plate 12, and the outside of each discharge pipe 23 is fixedly connected to a discharge valve 231; by arranging a discharge valve 231 on the discharge pipe 23 of the silo body 21, opening the discharge valve 231 can allow the material in the silo body 21 to be discharged smoothly from the discharge valve 231, thereby improving the practicality of the device.
[0034] The scraper 3 includes a body 31, a rotating shaft 32 and a scraper 33. Each rotating shaft 32 is rotatably connected to the inside of the body 31, and a scraper 33 is fixedly connected to the outside of each rotating shaft 32, and the top of each feed pipe 22 is connected to the inside of the body 31; by setting the scraper 3 on the bulk bin 2, the scraper 33 will cause the material in the scraper 3 to be discharged from the feed pipe 22 into the inside of the bin body 21 for storage, thereby improving the practicality of the device.
[0035] The discharge mechanism 4 includes a discharge port 41, a circular hole 42 and a steel wire pipe 43. The discharge port 41 is opened at the end of the scraper 3. A circular hole 42 is opened inside the fixed plate 12 and below the discharge port 41. The discharge port 41 is fixedly connected to the steel wire pipe 43, and the bottom end of the steel wire pipe 43 passes through the circular hole 42. By adding a discharge port 41 at the end of the scraper 3, the discharge port 41 is connected to the steel wire pipe 43 with a diameter of 300 mm, the material carried by the scraper 3 by inertia can flow from the discharge port 41 through the steel wire pipe 43 to the ground packaging bag for recycling, thereby avoiding warehouse leakage, ensuring product quality, reducing return materials, reducing return costs, and improving production efficiency, thereby improving the practicality of the device.
[0036] An upper fixing part 5 is provided on the outside of the upper half of the steel wire tube 43, and the upper fixing part 5 includes a first fixing ring 51 and a first vertical rod 52. There are two first fixing rings 51, one of which is fixedly connected to the lower end of the discharge port 41 on the scraper 3, and the other first fixing ring 51 is fixedly connected to the upper end of the circular hole 42 on the fixed plate 12. A plurality of first vertical rods 52 are fixedly connected between the two first fixing rings 51 and on the outside of the steel wire tube 43; by providing the upper fixing part 5, a plurality of first vertical rods 52 are provided on the outside of the upper half of the steel wire tube 43, which can prevent the steel wire tube 43 in the upper half from swinging greatly during strong winds, and prevent the steel wire tube 43 from being blown downward for a long time, causing the steel wire tube 43 to bend and deform, which not only affects the unloading efficiency, but also greatly reduces the service life of the steel wire tube 43, thereby improving the practicality of the device.
[0037] A lower fixing part 6 is provided on the outside of the lower half of the steel wire tube 43, and the lower fixing part 6 includes a second fixing ring 61, an annular groove 611, an annular counterweight block 612 and a second vertical rod 62. There are two second fixing rings 61, one of which is fixedly connected to the lower end of the circular hole 42 on the fixing plate 12, and the other second fixing ring 61 is fixedly connected to the support leg 1 and is located directly below the circular hole 42. A plurality of second vertical rods 62 are fixedly connected between the two second fixing rings 61 and on the outside of the steel wire tube 43; by providing the lower fixing part 6, a plurality of second vertical rods 62 are provided on the outside of the lower half of the steel wire tube 43, which also prevents the steel wire tube 43 from swinging greatly in the upper half during strong winds, thereby avoiding bending and deformation of the steel wire tube 43, which not only improves the blanking efficiency, but also increases the service life of the steel wire tube 43, thereby improving the practicality of the device.
[0038] An annular groove 611 is provided inside the second fixing ring 61, and an annular counterweight 612 is provided inside the annular groove 611; by providing the annular counterweight 612 inside the second fixing ring 61 located on the support leg 11, its stability can be enhanced, thereby improving the practicality of the device.
[0039] Working principle: By installing a feed gate on the last silo 21 of the bulk silo 2, when not in use, the scraper 3 is prevented from carrying over the material and preventing it from flowing into the silo and causing warehouse overflow. By lengthening the scraper 3 by 1.7 meters (extended to the end of the scraper 3 platform), and adding a discharge port 41 at the end of the scraper 3, the discharge port 41 is connected to a steel wire pipe 43 with a diameter of 300 mm, and the material carried over by the scraper 3 by inertia can be flowed from the discharge port 41 through the steel wire pipe 43 to the ground packaging bag for recovery, thereby avoiding warehouse overflow, ensuring product quality, reducing return materials, reducing return costs, and improving production efficiency.
[0040] By setting the upper fixing part 5 and arranging multiple first vertical poles 52 on the outside of the upper half of the steel wire tube 43, the upper half of the steel wire tube 43 can be prevented from swinging greatly during strong winds, and the steel wire tube 43 can be prevented from being blown downward for a long time, causing bending and deformation of the steel wire tube 43, which not only affects the feeding efficiency, but also greatly reduces the service life of the steel wire tube 43.
[0041] By setting a lower fixing part 6 and setting a plurality of second vertical poles 62 on the outside of the lower half of the steel wire tube 43, the upper half of the steel wire tube 43 can be prevented from swinging greatly during strong winds, thereby avoiding bending and deformation of the steel wire tube 43. This not only improves the material discharge efficiency, but also increases the service life of the steel wire tube 43. By setting an annular counterweight block 612 inside the second fixing ring 61 located on the support leg 11, its stability can be enhanced.
[0042] The above are only preferred specific implementation methods of the present application, but the protection scope of the present application is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes based on the technical solution and utility model concept of the present application within the technical scope disclosed in the present application, and they should be covered by the protection scope of the present application.
Claims
1. A bulk silo anti-channeling device for feed production, comprising a fixed bracket (1), a bulk silo (2), a scraper (3) and a discharging mechanism (4), characterized in that: The fixed bracket (1) is composed of a support leg (11), a fixed plate (12) and a shear support (13); the bottom of the fixed plate (12) is fixedly connected to a plurality of support legs (11); each of the shear supports (13) is arranged between the support legs (11); the bulk silo (2) comprises a silo body (21), a feed pipe (22) and a discharge pipe (23); the outside of each silo body (21) is fixedly connected to a support frame (211), and each silo body (21) is fixedly connected to the top of the fixed plate (12) via the support frame (211).
2. A bulk silo anti-slip device for feed production according to claim 1, characterized in that: The top end of the interior of each bin body (21) is fixedly connected to a feed pipe (22), and the exterior of each feed pipe (22) is fixedly connected to a feed valve (221).
3. A bulk silo anti-slip device for feed production according to claim 1, characterized in that: The inner bottom end of each bin body (21) is fixedly connected to a discharge pipe (23), and the bottom end of each discharge pipe (23) passes through the interior of the fixed plate (12), and the outside of each discharge pipe (23) is fixedly connected to a discharge valve (231).
4. A bulk silo anti-slip device for feed production according to claim 2, characterized in that: The scraper (3) comprises a body (31), a rotating shaft (32) and a scraper (33), each of the rotating shafts (32) is rotatably connected to the inside of the body (31), the outside of each rotating shaft (32) is fixedly connected to a scraper (33), and the top end of each feeding pipe (22) is communicated with the inside of the body (31).
5. The anti-storage device for bulk silo used in feed production according to claim 1, characterized in that: The discharging mechanism (4) comprises a discharging port (41), a circular hole (42) and a steel wire tube (43); the discharging port (41) is provided at the end of the scraper (3); a circular hole (42) is provided inside the fixed plate (12) and below the discharging port (41); the discharging port (41) is fixedly connected to the steel wire tube (43), and the bottom end of the steel wire tube (43) passes through the inside of the circular hole (42).
6. A bulk silo anti-slip device for feed production according to claim 5, characterized in that: An upper fixing member (5) is provided on the outside of the upper half of the steel wire tube (43), and the upper fixing member (5) includes a first fixing ring (51) and a first vertical rod (52). There are two first fixing rings (51), one of which is fixedly connected to the lower end of the discharge port (41) on the scraper (3), and the other first fixing ring (51) is fixedly connected to the upper end of the circular hole (42) on the fixing plate (12). A plurality of first vertical rods (52) are fixedly connected between the two first fixing rings (51) and located on the outside of the steel wire tube (43).
7. The anti-storage device for bulk bins used in feed production according to claim 5, characterized in that: A lower fixing member (6) is provided on the outside of the lower half of the steel wire tube (43), and the lower fixing member (6) includes a second fixing ring (61), an annular groove (611), an annular counterweight (612) and a second vertical rod (62). There are two second fixing rings (61), one of which is fixedly connected to the lower end of the circular hole (42) on the fixing plate (12), and the other second fixing ring (61) is fixedly connected to the support leg (11) and is located directly below the circular hole (42). A plurality of second vertical rods (62) are fixedly connected between the two second fixing rings (61) and located outside the steel wire tube (43).
8. A bulk silo anti-slip device for feed production according to claim 7, characterized in that: An annular groove (611) is provided inside the second fixing ring (61), and an annular counterweight (612) is provided inside the annular groove (611).