Pay-off auxiliary wheel of power device aluminum wire machine

By introducing the design of positioning shaft, rotating bearing and polyurethane bushing in the pay-off wheel device, the problem of wear and bending of metal cables during the reeling and unreeling process is solved, and higher wear resistance and extended service life are achieved.

CN223357130UActive Publication Date: 2025-09-19苏州泓冠半导体有限公司
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Patent Information

Application Number
CN202422955336.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-02
Publication Date
2025-09-19
Estimated Expiration
2034-12-02

AI Technical Summary

Technical Problem

During the process of reeling and unreeling the metal cable, the contact surface of the existing pay-off wheel device directly contacts the metal wire, causing wear and bending, which shortens the service life and increases the number of replacements.

Method used

The design adopts positioning shaft, rotating bearing and polyurethane bushing. The positioning liner and anti-slip ring ensure the rotation stability. The polyurethane bushing is used instead of rubber bushing to contact the aluminum wire to improve wear resistance and durability.

Benefits of technology

It reduces the wear and bending of metal cables, prolongs their service life, and reduces the frequency of maintenance and replacement.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a paying-off auxiliary wheel of a power device aluminum wire machine. The paying-off auxiliary wheel comprises a positioning shaft rod and extending installation sections fixedly installed at the left end and the right end of the positioning shaft rod. Positioning rotating parts are arranged on the left side and the right side of the exterior of the positioning shaft rod, each positioning rotating part comprises a positioning lining plate, and the positioning lining plates are fixedly installed on the outer walls of the left side and the right side of the positioning shaft rod in the mode that every two positioning lining plates form one group; wherein an aluminum wire contact part is arranged outside the positioning shaft rod, and the aluminum wire contact part comprises a positioning sleeve. According to the paying-off auxiliary wheel of the power device aluminum wire machine, a positioning rotating part outside a positioning shaft rod and a positioning sleeve are installed, a positioning lining plate is arranged outside a rotating bearing so that the stability in the rotating process can be improved, and meanwhile a polyurethane lining outside a rubber lining makes contact with an aluminum wire; by means of the oil-resistant, wear-resistant, low-temperature-resistant and aging-resistant effects, abrasion can be reduced in the using process, and the replacement frequency is controlled during maintenance, so that the cost is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of power device processing, in particular to a wire-paying auxiliary wheel for a power device aluminum wire machine. Background Art

[0002] Power devices mainly refer to devices used to regulate current and voltage and directly control power conversion. The aluminum wire machine of power devices unwinds the aluminum wire and cooperates with auxiliary wire-unwinding equipment to improve the stability of the aluminum wire during transportation. At the same time, the existing aluminum wire auxiliary wire-unwinding equipment usually uses a rubber wheel body to contact the aluminum wire to reduce damage caused by friction of the aluminum wire.

[0003] The utility model with publication number CN203593475U discloses a pay-off wheel device, in which a cover groove is provided on the inner end face of the end cover, the end cover is coaxially arranged with the pay-off shaft, the end cover is sleeved on the small baffle from the outer side of the small baffle through the cover groove, and covers the side of the small baffle. The wire-passing part is smooth and wear-resistant, which reduces the friction resistance of the wire during pay-off and realizes reliable and stable pay-off.

[0004] However, the above-disclosed pay-off wheel device still has the following problems during actual use: although the end of the pay-off shaft is covered by a baffle, this type of mechanism is only suitable for winding and releasing wound cables, and when the metal cable passes through this pay-off wheel, the contact surface is in direct contact with the metal wire, which will cause wear to the metal wire and cause the metal wire to bend, and the contact surface of the flexible material will be cut by the metal wire, thereby affecting the service life and increasing the number of replacements.

[0005] Therefore, we propose a wire-paying auxiliary wheel for a power device aluminum wire machine to solve the above-mentioned problems. Utility Model Content

[0006] The purpose of the utility model is to provide a wire-paying auxiliary wheel for a power device aluminum wire machine, in order to solve the problem that the existing method covers the end of the wire-paying shaft with a baffle, but such a mechanism is only suitable for winding and releasing the wound cable. When the metal cable passes through the wire-paying wheel, the contact surface is in direct contact with the metal wire, which will cause wear to the metal wire and cause the metal wire to bend. The contact surface of the flexible material will be cut by the metal wire, thereby affecting the service life and increasing the number of replacement times.

[0007] To achieve the above-mentioned object, the present invention provides the following technical solution: a power device aluminum wire machine pay-off auxiliary wheel, comprising a positioning shaft and extended mounting sections fixedly mounted on the left and right ends of the positioning shaft; and further comprising:

[0008] The positioning shaft is provided with a positioning rotating part on both the left and right sides, and the positioning rotating part includes a positioning liner, and the positioning liner is fixedly installed on the left and right outer walls of the positioning shaft in a group of two;

[0009] An aluminum wire contact portion is disposed on the exterior of the positioning shaft, and the aluminum wire contact portion includes a positioning sleeve.

[0010] Preferably, the positioning shaft rod and the extended installation sections at the left and right ends are arranged in a concentric structure, and the positioning shaft rod is detachably installed through the extended installation sections.

[0011] Preferably, the positioning rotating portion includes a rotating bearing, and the rotating bearing is rotatably arranged on the left and right sides of the outer wall of the positioning shaft, and the rotating bearing contacts the inner wall of the positioning sleeve included in the aluminum wire contact portion.

[0012] Preferably, the positioning liner included in the positioning rotating part is arranged outside the left and right rotating bearings, and the positioning liner is used to ensure the stability of the rotating bearing during operation.

[0013] Preferably, the outer diameter of the positioning liner included in the positioning rotating part is smaller than the outer diameter of the rotary bearing, and the positioning sleeve included in the aluminum wire contact part is ensured to rotate outside the positioning shaft by the positioning rotating part.

[0014] Preferably, the aluminum wire contact portion includes an anti-slip ring, and the anti-slip ring is fixedly installed on the outer end of the positioning sleeve, and a rubber bushing is fixedly provided on the outer wall of the positioning sleeve.

[0015] Preferably, the aluminum wire contact portion includes a polyurethane bushing, and the polyurethane bushing is fixedly arranged on the outer wall of the rubber bushing, and the positioning sleeve, the rubber bushing and the polyurethane bushing are distributed in a concentric structure.

[0016] Preferably, the outer diameter of the polyurethane bushing included in the aluminum wire contact portion is smaller than the outer diameter of the anti-slip ring, and the anti-slip ring prevents the aluminum wire from falling off during the retraction process, and the polyurethane bushing directly contacts the retracted aluminum wire.

[0017] Preferably, the polyurethane bushing contained in the aluminum wire contact part is more oil-resistant, wear-resistant, low-temperature-resistant and aging-resistant than the rubber bushing. At the same time, the polyurethane bushing has high hardness and elasticity, which can reduce wear during use and control the number of replacements during maintenance to reduce costs.

[0018] Compared with the prior art, the beneficial effects of the present invention are as follows: the auxiliary wheel for the pay-off of the power device aluminum wire machine is installed through the positioning rotating part and the positioning sleeve outside the positioning shaft, and the positioning liner is arranged outside the rotating bearing to improve the stability during the rotation process. At the same time, the polyurethane bushing outside the rubber bushing contacts the aluminum wire. Through its better oil resistance, wear resistance, low temperature resistance and aging resistance, it can reduce wear during use, control the number of replacements during maintenance and reduce costs. The specific contents are as follows:

[0019] 1. The positioning shaft is positioned by the extended mounting section at the outer end to prevent the positioning shaft from shifting during operation. The left and right outer walls of the positioning shaft are installed for the rotary bearing, and the positioning linings are distributed on the left and right sides of the rotary bearing to prevent the rotary bearing from falling off during operation.

[0020] The inner wall of the positioning sleeve contacts the rotary bearings distributed on the left and right sides, so that the rotary bearings are interposed between the positioning shaft and the positioning sleeve as rotating components, ensuring that the positioning sleeve can rotate during the subsequent pay-off process.

[0021] 2. A polyurethane bushing is set on the outside of the rubber bushing, so that the polyurethane bushing replaces the rubber bushing and contacts the aluminum wire during operation. At the same time, the rubber bushing and the polyurethane bushing are positioned by anti-slip rings set at the left and right ends of the positioning sleeve. The anti-slip rings with an outer diameter larger than the polyurethane bushing can prevent the aluminum wire from falling off during the pay-off process.

[0022] At the same time, polyurethane bushings are harder than rubber bushings, and are more oil-resistant, wear-resistant, low-temperature-resistant, and aging-resistant, so that they can reduce wear during use and control the number of replacements during maintenance to reduce costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the utility model;

[0024] Figure 2 This is a schematic diagram of the three-dimensional structure of the positioning shaft and positioning sleeve of the utility model;

[0025] Figure 3 This is a schematic diagram of the installation structure of the positioning rotating part of the utility model;

[0026] Figure 4 For this utility model Figure 3 A in the middle is an enlarged structural diagram;

[0027] Figure 5 This is a schematic diagram of the installation structure of the anti-slip ring of the utility model;

[0028] Figure 6 This is a schematic diagram of the installation structure of the rubber bushing and the polyurethane bushing of the utility model.

[0029] In the figure: 1. Positioning shaft; 2. Extended mounting section; 3. Positioning liner; 4. Positioning sleeve; 5. Rotary bearing; 6. Anti-slip ring; 7. Rubber bushing; 8. Polyurethane bushing. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0031] See also Figures 1-6 , the utility model provides the following technical solutions:

[0032] Example 1: In order to solve the problems existing in the use of the existing wire-paying auxiliary wheel, this embodiment adopts the following technical solution: a wire-paying auxiliary wheel for a power device aluminum wire machine, comprising a positioning shaft 1, and extended mounting sections 2 fixedly mounted on the left and right ends of the positioning shaft 1; positioning rotating parts are provided on the left and right sides of the outside of the positioning shaft 1, and the positioning rotating parts include positioning liners 3, and the positioning liners 3 are fixedly mounted on the left and right outer walls of the positioning shaft 1 in a group of two; the positioning shaft 1 and the extended mounting sections 2 at the left and right ends are distributed in a concentric structure, and the positioning shaft 1 is detachably mounted through the extended mounting sections 2.

[0033] The positioning rotating part includes a rotating bearing 5, and the rotating bearing 5 is rotatably arranged on the left and right sides of the outer wall of the positioning shaft 1, and the rotating bearing 5 is in contact with the inner wall of the positioning sleeve 4 included in the aluminum wire contact part; the positioning lining 3 included in the positioning rotating part is arranged on the outside of the rotating bearings 5 ​​on the left and right sides, and the stability of the rotating bearing 5 during operation is ensured by the positioning lining 3; the outer diameter of the positioning lining 3 included in the positioning rotating part is smaller than the outer diameter of the rotating bearing 5, and the positioning sleeve 4 included in the aluminum wire contact part is ensured to rotate outside the positioning shaft 1 through the positioning rotating part.

[0034] like Figure 2-Figure 4 As shown, the positioning shaft 1 is installed at the desired position through the extended mounting sections 2 at the left and right ends, so that the positioning shaft 1 serves as a positioning component to prevent displacement from affecting the line-laying work. At the same time, the left and right outer walls of the positioning shaft 1 are installed for the rotating bearing 5, and the positioning linings 3 are distributed on the left and right sides of the rotating bearing 5 to prevent the rotating bearing 5 from falling off during the working rotation process.

[0035] At the same time, the positioning sleeve 4 is installed on the outside of the positioning shaft 1, and the inner wall of the positioning sleeve 4 is in contact with the rotating bearings 5 ​​distributed on the left and right sides, so that the rotating bearings 5 ​​are located between the positioning shaft 1 and the positioning sleeve 4 as a rotating component, ensuring that the positioning sleeve 4 can rotate during the subsequent line-laying process.

[0036] Example 2: In order to solve the problems existing in the use of the existing line-releasing auxiliary wheel, this embodiment adopts the following technical solution, wherein an aluminum wire contact portion is provided on the outside of the positioning shaft 1, and the aluminum wire contact portion includes a positioning sleeve 4; the aluminum wire contact portion includes an anti-slip ring 6, and the anti-slip ring 6 is fixedly installed on the outer end of the positioning sleeve 4, and a rubber bushing 7 is fixedly provided on the outer wall of the positioning sleeve 4; the aluminum wire contact portion includes a polyurethane bushing 8, and the polyurethane bushing 8 is fixedly provided on the outer wall of the rubber bushing 7, and the positioning sleeve 4, the rubber bushing 7 and the polyurethane bushing 8 are distributed in a concentric structure.

[0037] The outer diameter of the polyurethane bushing 8 included in the aluminum wire contact part is smaller than the outer diameter of the anti-slip ring 6, and the anti-slip ring 6 prevents the aluminum wire from falling off during the retraction process, and the polyurethane bushing 8 is in direct contact with the retracted aluminum wire; the polyurethane bushing 8 included in the aluminum wire contact part is more oil-resistant, wear-resistant, low-temperature-resistant, and aging-resistant than the rubber bushing 7. At the same time, the polyurethane bushing 8 has high hardness and elasticity, which can reduce wear during use and control the number of replacements during maintenance to reduce costs.

[0038] like Figure 5-Figure 6 As shown, a rubber bushing 7 is fixedly provided on the outside of the positioning sleeve 4, and a polyurethane bushing 8 is provided on the outside of the rubber bushing 7, so that the polyurethane bushing 8 replaces the rubber bushing 7 and contacts the aluminum wire during operation. At the same time, the rubber bushing 7 and the polyurethane bushing 8 are positioned by anti-slip rings 6 provided on the left and right ends of the positioning sleeve 4, and the anti-slip rings 6 with an outer diameter larger than the polyurethane bushing 8 can prevent the aluminum wire from falling off during the pay-off process. At the same time, the polyurethane bushing 8 is harder than the rubber bushing 7, and is more oil-resistant, wear-resistant, low-temperature-resistant, and aging-resistant, so that wear can be reduced during use, and the number of replacements can be controlled during maintenance to reduce costs.

[0039] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A power device aluminum wire machine pay-off auxiliary wheel, comprising a positioning shaft (1), and extended mounting sections (2) fixedly mounted on the left and right ends of the positioning shaft (1); It is characterized by: Also includes: The positioning shaft (1) is provided with a positioning rotating part on both the left and right sides of the exterior, and the positioning rotating part includes a positioning liner (3), and the positioning liner (3) is fixedly installed on the left and right outer walls of the positioning shaft (1) in a group of two; An aluminum wire contact portion is provided on the outside of the positioning shaft (1), and the aluminum wire contact portion includes a positioning sleeve (4).

2. The pay-off auxiliary wheel for a power device aluminum wire machine according to claim 1, characterized in that: The positioning shaft rod (1) and the extended installation sections (2) at the left and right ends are arranged in a concentric structure, and the positioning shaft rod (1) is detachably installed via the extended installation sections (2).

3. The pay-off auxiliary wheel for a power device aluminum wire machine according to claim 1, characterized in that: The positioning rotating portion includes a rotating bearing (5), and the rotating bearing (5) is rotatably arranged on the left and right sides of the outer wall of the positioning shaft (1), and the rotating bearing (5) contacts the inner wall of the positioning sleeve (4) included in the aluminum wire contact portion.

4. The pay-off auxiliary wheel for a power device aluminum wire machine according to claim 3, characterized in that: The positioning liner (3) included in the positioning rotating part is arranged outside the rotating bearings (5) on the left and right sides, and the stability of the rotating bearings (5) during operation is ensured by the positioning liner (3).

5. The pay-off auxiliary wheel for a power device aluminum wire machine according to claim 1, characterized in that: The outer diameter of the positioning liner (3) included in the positioning rotating portion is smaller than the outer diameter of the rotary bearing (5), and the positioning rotating portion ensures that the positioning sleeve (4) included in the aluminum wire contact portion rotates outside the positioning shaft (1).

6. The pay-off auxiliary wheel for a power device aluminum wire machine according to claim 1, characterized in that: The aluminum wire contact portion includes an anti-slip ring (6), and the anti-slip ring (6) is fixedly mounted on the outer end of the positioning sleeve (4), and a rubber bushing (7) is fixedly provided on the outer wall of the positioning sleeve (4).

7. The pay-off auxiliary wheel for a power device aluminum wire machine according to claim 6, characterized in that: The aluminum wire contact portion includes a polyurethane bushing (8), and the polyurethane bushing (8) is fixedly arranged on the outer wall of the rubber bushing (7), and the positioning sleeve (4), the rubber bushing (7) and the polyurethane bushing (8) are distributed in a concentric structure.

8. The pay-off auxiliary wheel for a power device aluminum wire machine according to claim 7, characterized in that: The outer diameter of the polyurethane bushing (8) included in the aluminum wire contact portion is smaller than the outer diameter of the anti-slip ring (6), and the anti-slip ring (6) prevents the aluminum wire from falling off during the retraction and extension process, and the polyurethane bushing (8) directly contacts the retracted aluminum wire.

9. The pay-off auxiliary wheel for a power device aluminum wire machine according to claim 8, characterized in that: The polyurethane bushing (8) included in the aluminum wire contact portion is more oil-resistant, wear-resistant, low-temperature-resistant, and aging-resistant than the rubber bushing (7). At the same time, the polyurethane bushing (8) has high hardness and elasticity, which can reduce wear during use and reduce the number of replacements during maintenance to reduce costs.

Citation Information

Patent Citations

  • Paying-off wheel device

    CN203593475U