Automatic rope arranging winch capable of automatically adapting to rope inlet angle

By designing an automatic rope-arranging winch with adaptive rope entry angle, and using a bracket and drive device to achieve automatic adjustment of the rope-arranging assembly, the problems of cumbersome operation and uneven tension caused by the fixed rope entry angle of the existing winch are solved, and the adaptability and efficiency of the equipment are improved.

CN223357290UActive Publication Date: 2025-09-19HUNAN ZHUOYOU ENG EQUIP CO LTD
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Patent Information

Application Number
CN202422835897.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-20
Publication Date
2025-09-19
Estimated Expiration
2034-11-20

AI Technical Summary

Technical Problem

The rope entry angle of the existing winch's rope arrangement assembly is fixed and cannot adapt to changes in working conditions, resulting in cumbersome operation and uneven wire rope tension.

Method used

An automatic rope-arranging winch with adaptive rope entry angle is designed. It can be rotatably mounted on the flange plate through a bracket. Combined with a drive device and a transmission device, it can realize automatic adjustment of the rope-arranging assembly and reduce the change of the rope entry angle.

Benefits of technology

It realizes adaptive adjustment of the rope arrangement assembly during the lifting process, reduces the tension of the wire rope, simplifies the operation process, and improves the adaptability and efficiency of the equipment.

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Abstract

The utility model relates to the field of hoisting equipment, and discloses an automatic rope arranging winch capable of automatically adapting to a rope inlet angle, which comprises a base, a roller, a rope arranging component, a bracket, a spline housing, a bearing seat, a flange plate and a connecting shaft, a spline housing and a connecting shaft are fixedly installed at the two ends of the roller respectively and rotationally installed on a bearing seat fixed to the inner wall of the base. The two flange plates are fixedly installed on the outer side of the base with the spline housing and the connecting shaft as the axis, and annular grooves are formed in the outer edges of the flange plates. The two ends of the rope arranging assembly are installed on the two supports respectively, and the other ends of the supports are provided with through holes sleeved with the annular grooves so that the supports can be installed on the flange plate in a rotating mode. According to the utility model, the bracket for mounting the rope arranging assembly is rotatably mounted on the flange plate, the flange plate is fixed on the outer side wall of the base, and the bracket can be limited by the flange plate and the side wall of the base, so that the position of the rope arranging assembly can be automatically adjusted according to the rope inlet angle, and the tension of a steel wire rope can be reduced.
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Description

Technical Field

[0001] The utility model relates to the field of lifting equipment, in particular to an automatic rope-arranging winch with self-adaptive rope-entry angle. Background Art

[0002] A winch is a lightweight lifting device that uses a drum wrapped around a wire rope or chain to lift or drag loads. It can operate in vertical, horizontal, or inclined directions. It is a versatile device that can be used independently or as an integral part of other mechanical equipment.

[0003] The rope arrangement assembly of existing winches is fixed relative to the drum, and the rope entry angle is fixed and cannot be adjusted. Even if it is adjustable, it requires manual disassembly and reassembly to adjust it to different working conditions when the hoist is not in the lifting state. Therefore, existing winches cannot adjust the rope entry angle or the operation of adjusting the rope entry angle is cumbersome and requires stopping the machine for adjustment.

[0004] Based on this, the present application provides an automatic rope-arranging winch that can adapt to the rope entry angle to solve the above problems. Utility Model Content

[0005] The utility model aims to solve the technical problems existing in the prior art. To this end, the utility model provides an automatic rope-arranging winch with an adaptive rope-entry angle, which can adapt the rope-entry angle according to working conditions and reduce the tension of the wire rope.

[0006] The technical solution adopted by the utility model to solve its technical problems is:

[0007] Provided is an automatic rope-arranging winch with adaptive rope entry angle, comprising a base, a drum, a rope-arranging assembly, a bracket, a spline sleeve, a bearing seat, a flange plate and a connecting shaft; a spline sleeve and a connecting shaft are fixedly installed at both ends of the drum, and both the spline sleeve and the connecting shaft can be rotatably installed on the bearing seat fixed on the inner wall of the base; the two flange plates are fixedly installed on the outside of the base with the spline sleeve and the connecting shaft as the axis, and the outer edge of the flange plate is provided with an annular groove; the two ends of the rope-arranging assembly are respectively installed on the two brackets, and the other end of the bracket is provided with a through hole that is inserted into the annular groove, so that the bracket can be rotatably installed on the flange plate.

[0008] In some optional embodiments, the width of the annular groove is not less than the thickness of the bracket.

[0009] In some optional embodiments, a plurality of fixing bolts pass through the mounting holes on the flange plate and the base to be fixedly connected to the bearing seat.

[0010] In some optional embodiments, a driving device and a transmission device are further included, wherein the output shaft of the driving device passes through the center hole of the flange plate and is inserted into the spline sleeve, and the connecting shaft and the rope arrangement assembly are connected through the transmission device.

[0011] In some optional embodiments, the driving device adopts a brake motor.

[0012] In some optional embodiments, the transmission device adopts one of chain drive, synchronous belt drive, gear drive, and belt drive.

[0013] In some optional embodiments, the rope arrangement assembly includes a reciprocating screw, a positioning shaft and a pulley seat assembly, the two ends of the reciprocating screw are rotatably installed between the two brackets, the positioning shaft is fixedly installed between the two brackets in parallel with the reciprocating screw, and the pulley seat assembly is movably installed on the reciprocating screw and the positioning shaft.

[0014] Compared with the prior art, the beneficial effects of the present invention are:

[0015] 1. The present invention rotatably mounts the bracket for mounting the rope arrangement assembly on a flange plate, which is fixed to the outer wall of the base. The bracket is limited by the flange plate and the side wall of the base, enabling the rope arrangement assembly to self-adjust its position according to the rope entry angle. Even if the rope entry angle changes due to changes in the working position during the lifting process, the rope arrangement assembly can still self-adjust its position, thereby reducing the tension of the wire rope.

[0016] 2. The brake motor used in the driving device is directly mounted on the flange plate, and its output shaft is directly inserted into the spline sleeve to drive the roller. The driving structure is simple and easy to assemble. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative work. Among them:

[0018] Figure 1 This is an assembly diagram of the automatic rope-arranging winch with adaptive rope entry angle provided by the utility model;

[0019] Figure 2 yes Figure 1 Provided cross-sectional views;

[0020] Figure 3 yes Figure 1 Exploded view provided (without base).

[0021] In the accompanying drawings, the components represented by the reference numerals are as follows:

[0022] 1—base, 2—drum, 3—rope arrangement assembly, 3.1—reciprocating screw, 3.2—positioning shaft, 3.3—pulley seat assembly, 4—bracket, 4.1—through hole, 5—spline sleeve, 6—bearing seat, 7—flange plate, 7.1—annular groove, 8—connecting shaft. DETAILED DESCRIPTION

[0023] It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0024] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention; the terms "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0026] In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the fact that ordinary technicians in this field can implement them. When the combination of technical solutions is mutually contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by this utility model.

[0027] Embodiment: An automatic rope-arranging winch with self-adaptive rope-entry angle, as shown in the attached Figure 1 To the attached Figure 3 As shown, it includes a base 1, a drum 2, a rope arrangement assembly 3, a bracket 4, a spline sleeve 5, a bearing seat 6, a flange plate 7, a connecting shaft 8, a drive device and a transmission device, wherein:

[0028] A spline sleeve 5 and a connecting shaft 8 are fixedly mounted on both ends of the drum 2, and the spline sleeve, the connecting shaft and the drum are coaxially arranged.

[0029] The spline sleeve 5 and the connecting shaft 8 can be rotatably mounted on a bearing seat 6 (i.e., a seated bearing, UCF208 seated bearing is used in this embodiment) fixed to the inner wall of the base 1. The spline sleeve 5 is used to connect to the driving device, and the connecting shaft 8 is used to connect to the transmission device.

[0030] The two flange plates 7 are fixedly mounted on the outer side of the base 1 with the spline sleeve 5 and the connecting shaft 8 as the axis, and the outer edge of the flange plate 7 is provided with an annular groove 7.1. The width of the annular groove 7.1 in this embodiment is ≥ the thickness of the bracket 4 and is no more than 5 mm greater than the thickness of the bracket.

[0031] The ends of the rope-arranging assembly 3 are respectively mounted on the two brackets 4. The other ends of the brackets 4 are provided with through holes 4.1 that fit into the annular grooves 7.1, allowing the brackets 4 to be rotatably mounted on the flange plate 7. This design allows the brackets to be rotatably mounted on the flange plate. At the same time, the brackets are limited in position by the flange plate and the side walls of the base, ensuring the structural stability of the brackets. This allows the rope-arranging assembly to self-adjust its position according to the rope entry angle. Even if the rope entry angle changes due to changes in the working position during the lifting process, the rope-arranging assembly can still self-adjust its position, thereby reducing the tension in the wire rope.

[0032] The output shaft of the drive device is inserted through the center hole of the flange plate 7 and into the splined sleeve 5. The connecting shaft 8 is connected to the rope arrangement assembly 3 via a transmission mechanism. The drive device utilizes a brake motor, which provides automatic operation of the reel and eliminates the need for a separate brake device on the connecting shaft or splined sleeve. The transmission mechanism utilizes one of a chain drive, a synchronous belt drive, a gear drive, or a belt drive. In this embodiment, a synchronous belt (large and small pulleys + synchronous belt) is used.

[0033] The rope arrangement assembly 3 includes a reciprocating screw 3.1, a positioning shaft 3.2 and a pulley seat assembly 3.3. The two ends of the reciprocating screw 3.1 can be rotatably installed between the two brackets 4. The positioning shaft 3.2 is fixedly installed between the two brackets 4 in parallel with the reciprocating screw 3.1. The pulley seat assembly 3.3 is movably installed on the reciprocating screw 3.1 and the positioning shaft 3.2. The pulley seat assembly includes a sliding seat and a pulley automatically provided on the sliding seat for limiting the wire rope.

[0034] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. An automatic rope-arranging winch with adaptive rope-entry angle, comprising a base, a drum, and a rope-arranging assembly; characterized in that: It also includes a bracket, a spline sleeve, a bearing seat, a flange plate and a connecting shaft, of which: A spline sleeve and a connecting shaft are fixedly installed at both ends of the drum, and both the spline sleeve and the connecting shaft can be rotatably installed on a bearing seat fixed on the inner wall of the base; The two flange plates are respectively fixedly mounted on the outer side of the base with the spline sleeve and the connecting shaft as the axis, and the outer edges of the flange plates are provided with an annular groove; The two ends of the rope arrangement assembly are respectively installed on the two brackets, and the other end of the bracket is provided with a through hole which is inserted into the annular groove, so that the bracket can be rotatably installed on the flange plate.

2. The automatic rope-arranging winch with adaptive rope entry angle according to claim 1, characterized in that: The width of the annular groove is not less than the thickness of the bracket.

3. The automatic rope-arranging winch with adaptive rope entry angle according to claim 1, characterized in that: A plurality of fixing bolts pass through the mounting holes on the flange plate and the base to be fixedly connected to the bearing seat.

4. The automatic rope-arranging winch with adaptive rope entry angle according to claim 1, characterized in that: It also includes a driving device and a transmission device. The output shaft of the driving device passes through the center hole of the flange plate and is inserted into the spline sleeve. The connecting shaft and the rope assembly are connected through the transmission device.

5. The automatic rope-arranging winch with adaptive rope entry angle according to claim 4, characterized in that: The driving device adopts a brake motor.

6. The automatic rope-arranging winch with adaptive rope entry angle according to claim 4, characterized in that: The transmission device adopts one of chain transmission, synchronous belt transmission, gear transmission and belt transmission.

7. The automatic rope-arranging winch with adaptive rope entry angle according to claim 1, characterized in that: The rope arrangement assembly includes a reciprocating screw, a positioning shaft and a pulley seat assembly. The two ends of the reciprocating screw can be rotatably installed between the two brackets. The positioning shaft is fixedly installed between the two brackets in parallel with the reciprocating screw. The pulley seat assembly is movably installed on the reciprocating screw and the positioning shaft.