Hydrogenation reaction tower
The self-propelled motor-driven lifting platform system solves the problem of incomplete inspection of the hydrogenation reaction tower, realizes all-round inspection and safe and convenient maintenance, and improves the safety and convenience of the hydrogenation reaction tower.
Patent Information
- Application Number
- CN202422843171.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-21
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-11-21
AI Technical Summary
The climbing ladder design of the existing hydrogenation reaction tower makes it impossible for workers to conduct a full-scale inspection on the large tank. Climbing is time-consuming and labor-intensive, and it is inconvenient to carry maintenance tools, posing a safety hazard.
The lifting platform system is driven by a self-propelled motor. The circular guide rail and lifting rack are used to realize the circular movement and up and down lifting of the lifting platform. It is equipped with a safety belt to ensure safety.
It enables comprehensive tower inspection, improves safety and convenience, avoids fatigue and safety risks of manual climbing, and makes it easy to carry maintenance tools.
Smart Images

Figure CN223357350U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of hydrogenation reaction equipment, in particular to a hydrogenation reaction tower. Background Art
[0002] Hydrogenation is a reaction process in which hydrogen interacts with other compounds, typically in the presence of a catalyst. A hydrogenation tower is a device used for this reaction. Hydrogenation towers are typically large tank structures that require regular inspections during daily use to ensure safety. Existing climbing ladders on hydrogenation tower tanks are mostly vertical handrails located on one side of the tank. While these ladders assist workers in climbing up and down, the large size of the tank prevents workers from fully observing the situation on the other side of the ladder, significantly reducing inspection effectiveness.
[0003] To address these issues, the utility model with authorization publication number CN220878811U discloses a hydrogenation reactor. This device utilizes a ring-shaped slide bar, a slider, and a movable mechanism to stably attach a climbing frame to the side of the reactor tank. Workers can also use a transmission mechanism to control the climbing frame's movement around the reactor tank, assisting them in reaching any point outside the tank for comprehensive maintenance. However, this device still requires workers to climb and manually circumvent the climbing frame by pulling a transmission belt, which is time-consuming and labor-intensive, and inconvenient to carry maintenance tools, posing a threat to worker safety. Utility Model Content
[0004] The purpose of the present invention is to provide a hydrogenation reaction tower to solve the problems raised in the above background technology.
[0005] To achieve the above purpose, the present invention provides the following technical solutions:
[0006] A hydrogenation reaction tower includes a tower body and a support frame, annular guide rails are fixedly installed around the bottom of the tower body, a self-propelled vehicle is slidably installed on the annular guide rails, two lifting racks are fixedly installed on the top of the self-propelled vehicle, and the bottoms of the two lifting racks are further fixed to the top of the self-propelled vehicle through a reinforcing plate, a lifting platform is slidably installed on the two lifting racks, annular sliding rods are fixedly installed around the top of the tower body, the tops of the two lifting racks are fixedly installed with sliding frames by bolts, an arc-shaped slide groove is provided at the bottom of the sliding frame, and the annular sliding rod is located in the arc-shaped slide groove, and the lifting rack is slidably connected to the annular sliding rod through the arc-shaped slide groove of the sliding frame.
[0007] As a further solution of the present invention: the self-driving vehicle includes a base plate, self-driving motors are fixedly installed on both the front and rear sides of the top of the base plate, and two lifting racks are fixedly installed on the top of the base plate.
[0008] As a further solution of the present invention: the self-drive motor includes a drive motor part and a reducer part, wherein the output shaft of the reducer part passes through the bottom plate and is fixedly connected to the drive gear.
[0009] As a further solution of the present invention: two pulleys are rotatably installed on the left and right sides of the bottom of the base plate, and each pulley is slidably installed with an annular guide rail, wherein the top fixed sleeves of the two pulleys on the left side of the bottom of the base plate are provided with driven gears, and the two driven gears are meshed and connected with the two driving gears.
[0010] As a further solution of the present invention: the lifting platform includes a lifting cabin with an opening at the top and extension plates fixedly installed on the left and right sides of the bottom of the lifting cabin.
[0011] As a further solution of the present invention: a lifting motor is fixedly installed on the bottom of the lifting cabin, and the lifting motor includes a driving part and a reducer part, wherein the output shafts on the left and right sides of the reducer part are fixedly connected with lifting gears, and the outer sides of the two lifting gears are rotatably installed on the inner wall of the extension plate.
[0012] As a further solution of the present invention: two through holes are provided at the bottom of the elevator cabin, through which the elevator rack can pass, and the two elevator gears are meshed and connected with the elevator rack on the same side.
[0013] As a further solution of the present invention: a door is hingedly provided on the front of the elevator cabin through a hinge, and a latch is provided on the top of the elevator cabin near the door.
[0014] As a further solution of the present invention: a lug plate is fixedly installed on the top of the lift cabin of the lifting platform, and a safety belt is fixedly installed on the lug plate.
[0015] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0016] 1. The self-drive motor drives the driving gear to rotate, and the driving gear drives the driven gear meshing with it to rotate, thereby driving the pulley to rotate, so that the bottom plate can drive the lifting rack and the lifting platform to move in an annular direction along the annular guide rail;
[0017] 2. The lifting motor drives the lifting gear to rotate, and the lifting gear moves along the lifting rack meshed with it, thereby driving the lifting platform as a whole to move up and down. The safety belt can further ensure the personal safety of the staff and prevent the staff from falling or accidentally falling out of the lifting cabin when working at high altitude;
[0018] 3. Through the cooperation of the annular guide rail, self-propelled vehicle, lifting rack, annular sliding rod and sliding frame, the lifting platform can carry staff and maintenance tools to any position around the tower body, which is convenient for routine observation and maintenance of the reaction tower. The fully automatic movement method can avoid staff from climbing by themselves, improve the safety of the device, save time and effort, and be convenient and quick. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the overall structure of Example 1 of the present utility model.
[0020] Figure 2 This is a schematic diagram of the overall structure of the lifting platform in the ascending state in Example 1 of the utility model.
[0021] Figure 3 This is a schematic diagram of the local structure of the sliding frame in Example 1 of the present utility model.
[0022] Figure 4 This is a schematic diagram of the partial structure of the self-driving vehicle in Example 1 of the present utility model.
[0023] Figure 5 This is a schematic diagram of the partial bottom view of the self-driving vehicle in Example 1 of the present utility model.
[0024] Figure 6 This is a schematic diagram of the local structure of the lifting platform in Example 1 of the utility model.
[0025] Figure 7 It is a schematic diagram of the partial side sectional structure of the lifting platform in Example 1 of the present utility model.
[0026] Figure 8 This is a schematic diagram of the overall structure of Example 2 of the present utility model.
[0027] Figure 9 This is a schematic diagram of the local structure of the lifting platform in Example 2 of the utility model.
[0028] In the figure: 1. Tower body; 2. Support frame; 3. Annular guide rail; 4. Self-propelled vehicle; 5. Lifting rack; 6. Lifting platform; 7. Annular sliding rod; 8. Sliding frame; 9. Base plate; 10. Self-propelled motor; 11. Driving gear; 12. Pulley; 13. Driven gear; 14. Lifting cabin; 15. Extension plate; 16. Lifting motor; 17. Lifting gear; 18. Cabin door; 19. Latch; 20. Ear plate; 21. Safety belt. DETAILED DESCRIPTION
[0029] The following embodiments will be described in detail with reference to the accompanying drawings. Similar or identical parts are denoted by the same reference numerals in the drawings and descriptions. In actual applications, the shape, thickness, or height of each component may be enlarged or reduced. The embodiments listed in the present invention are intended only to illustrate the present invention and are not intended to limit its scope. Any obvious modifications or variations to the present invention do not depart from the spirit and scope of the present invention.
[0030] Example 1
[0031] See also Figures 1 to 7 In an embodiment of the present invention, a hydrogenation reaction tower includes a tower body 1 and a support frame 2. The tower body 1 is erected on the ground through the support frame 2. An annular guide rail 3 is fixedly installed around the bottom of the tower body 1. A self-propelled vehicle 4 is slidably installed on the annular guide rail 3. The self-propelled vehicle 4 can be moved circumferentially along the bottom of the tower body 1 through the annular guide rail 3. Two lifting racks 5 are fixedly installed on the top of the self-propelled vehicle 4, and the bottoms of the two lifting racks 5 are further fixed to the top of the self-propelled vehicle 4 through a reinforcing plate. A lifting platform 6 is slidably installed on the two lifting racks 5, and the lifting platform 6 can move up and down along the lifting racks 5. An annular sliding rod 7 is fixedly installed around the top of the tower body 1. A sliding frame 8 is fixedly installed on the top of the two lifting racks 5 by bolts. An arc-shaped slide groove is provided at the bottom of the sliding frame 8, and the annular sliding rod 7 is located in the arc-shaped slide groove. The lifting rack 5 is slidably connected to the annular sliding rod 7 through the arc-shaped slide groove of the sliding frame 8. The cooperation of the annular sliding rod 7 and the sliding frame 8 allows the self-propelled vehicle 4 to drive the lifting rack 5 in a more stable circular motion, preventing the lifting platform 6 on the lifting rack 5 from shaking after being raised too high. The cooperation of the annular guide rail 3, the self-propelled vehicle 4, the lifting rack 5, the annular sliding rod 7 and the sliding frame 8 allows the lifting platform 6 to carry staff and maintenance tools to any position around the tower body 1, facilitating routine inspection and maintenance of the reaction tower. The fully automatic movement method eliminates the need for staff to climb up by themselves, improving the safety of the device, saving time and effort, and being more convenient and quick.
[0032] The self-propelled vehicle 4 includes a base plate 9, and a self-propelled motor 10 is fixedly installed on both the front and rear sides of the top of the base plate 9, and two lifting racks 5 are fixedly installed on the top of the base plate 9. The self-propelled motor 10 includes a drive motor part and a reducer part, wherein the output shaft of the reducer part passes through the base plate 9 and is fixedly connected to the drive gear 11. Two pulleys 12 are rotatably installed on the left and right sides of the bottom of the base plate 9, and each pulley 12 is slidably installed with the annular guide rail 3. Among them, the top of the two pulleys 12 on the left side of the bottom of the base plate 9 is fixedly sleeved with a driven gear 13, and the two driven gears 13 are meshed and connected with the two driving gears 11. The self-propelled motor 10 drives the driving gear 11 to rotate, and the driving gear 11 drives the driven gear 13 meshed with it to rotate, thereby driving the pulley 12 to rotate, so that the base plate 9 can drive the lifting rack 5 and the lifting platform 6 to move in a circular direction along the annular guide rail 3.
[0033] The lift platform 6 comprises an open-top lift cabin 14 and extension plates 15 fixedly mounted on the left and right sides of the bottom of the cabin 14. A lift motor 16 is fixedly mounted on the bottom of the cabin 14. This motor comprises a drive unit and a reducer unit. The output shafts of the reducer unit are fixedly connected to lift gears 17 on both sides. The outer sides of the two lift gears 17 are rotatably mounted on the inner wall of the extension plate 15. The bottom of the cabin 14 has two through-holes for the lift racks 5 to pass through. The two lift gears 17 mesh with the lift racks 5 on the same side. The lift motor 16 drives the lift gears 17 to rotate, which move along the meshed lift racks 5, thereby driving the entire lift platform 6 up and down. A door 18 is hingedly connected to the front of the cabin 14. A latch 19 is located near the top of the cabin 14 near the door 18. The latch 19 locks the door 18, keeping it closed during operation, ensuring the safety of personnel.
[0034] Example 2
[0035] See also Figures 8-9 On the basis of Example 1, the top of the lift cabin 14 of the lifting platform 6 is fixedly mounted with an ear plate 20, and a safety belt 21 is fixedly mounted on the ear plate 20. The safety belt 21 can further ensure the personal safety of the workers, preventing them from falling or accidentally falling out of the lift cabin 14 during high-altitude operations, thereby improving the safety of the device.
[0036] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description. It is intended that all variations within the meaning and range of equivalents of the claims be encompassed within the present invention. Any reference numerals in the claims should not be construed as limiting the claims to the technical field of hydrogenation reaction equipment to which they relate.
[0037] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.
Claims
1. A hydrogenation reaction tower, comprising a tower body (1) and a support frame (2), characterized in that: An annular guide rail (3) is fixedly installed around the bottom of the tower body (1), a self-propelled vehicle (4) is slidably installed on the annular guide rail (3), two lifting racks (5) are fixedly installed on the top of the self-propelled vehicle (4), and the bottoms of the two lifting racks (5) are further fixed to the top of the self-propelled vehicle (4) through a reinforcing plate, a lifting platform (6) is slidably installed on the two lifting racks (5), an annular sliding rod (7) is fixedly installed around the top of the tower body (1), and a sliding frame (8) is fixedly installed on the top of the two lifting racks (5) by bolts, an arc-shaped sliding groove is provided at the bottom of the sliding frame (8), and the annular sliding rod (7) is located in the arc-shaped sliding groove, and the lifting rack (5) is slidably connected to the annular sliding rod (7) through the arc-shaped sliding groove of the sliding frame (8).
2. The hydrogenation reaction tower according to claim 1, characterized in that The self-driving vehicle (4) comprises a base plate (9), self-driving motors (10) are fixedly mounted on both the front and rear sides of the top of the base plate (9), and the two lifting racks (5) are fixedly mounted on the top of the base plate (9).
3. The hydrogenation reaction tower according to claim 2, characterized in that The self-driving motor (10) comprises a driving motor part and a speed reducer part, wherein the output shaft of the speed reducer part passes through the bottom plate (9) and is fixedly connected to the driving gear (11).
4. The hydrogenation reaction tower according to claim 3, characterized in that Two pulleys (12) are rotatably mounted on both left and right sides of the bottom of the base plate (9), and each pulley (12) is slidably mounted on the annular guide rail (3), wherein a driven gear (13) is fixedly sleeved on the top of the two pulleys (12) on the left side of the bottom of the base plate (9), and the two driven gears (13) are meshed and connected with the two driving gears (11).
5. The hydrogenation reaction tower according to claim 1, characterized in that The lifting platform (6) comprises a lifting cabin (14) with an opening at the top and extension plates (15) fixedly installed on the left and right sides of the bottom of the lifting cabin (14).
6. The hydrogenation reaction tower according to claim 5, characterized in that A lifting motor (16) is fixedly installed at the bottom of the lifting cabin (14), and the lifting motor (16) includes a driving part and a reducer part, wherein the output shafts on the left and right sides of the reducer part are fixedly connected to lifting gears (17), and the outer sides of the two lifting gears (17) are rotatably installed on the inner wall of the extension plate (15).
7. The hydrogenation reaction tower according to claim 6, characterized in that The bottom of the lifting cabin (14) is provided with two through holes for the lifting rack (5) to pass through, and the two lifting gears (17) are both meshed and connected with the lifting rack (5) on the same side.
8. The hydrogenation reaction tower according to claim 7, characterized in that The front of the elevator cabin (14) is hinged with a cabin door (18) through a hinge, and a latch (19) is provided on the top of the elevator cabin (14) near the cabin door (18).
9. The hydrogenation reaction tower according to any one of claims 5 to 8, characterized in that: A lug plate (20) is fixedly mounted on the top of the lift cabin (14) of the lift platform (6), and a safety belt (21) is fixedly mounted on the lug plate (20).
Citation Information
Patent Citations
Hydrogenation reactor
CN220878811U