Hot galvanizing workpiece cooling forming device
By designing the cooling and forming device of the slider, support plate, electric telescopic rod, rotating shaft and nozzle, the problem of the galvanized layer being damaged due to the sharp drop in workpiece temperature after hot-dip galvanizing is solved, and uniform cooling and high-quality forming of the workpiece are achieved.
Patent Information
- Application Number
- CN202422311944.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-09-23
AI Technical Summary
The existing cooling device causes the workpiece temperature to drop sharply after hot-dip galvanizing, which makes the galvanized layer easily damaged, affecting the forming effect and quality of the workpiece.
A cooling forming device including a slider, a support plate, an electric telescopic rod, a rotating shaft and a nozzle was designed. Through the movement of the slider and the support plate, the extension and retraction of the electric telescopic rod, the rotation of the rotating shaft and the uniform spraying of coolant by the nozzle, the workpiece is uniformly cooled and the damage of the galvanized layer is avoided.
The workpiece is cooled evenly, the galvanized layer is prevented from being damaged, and the cooling and forming effect and quality of the workpiece are improved.
Smart Images

Figure CN223357718U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of hot-dip galvanizing equipment, in particular to a hot-dip galvanizing workpiece cooling and forming device. Background Art
[0002] Hot-dip galvanizing involves reacting molten metal with an iron substrate to create an alloy layer, thereby bonding the substrate and the coating. Hot-dip galvanizing involves first pickling the steel to remove iron oxide from the surface. After pickling, the steel is then cleaned in an aqueous solution of ammonium chloride, zinc chloride, or a mixture of ammonium chloride and zinc chloride before being placed in a hot-dip galvanizing tank. Hot-dip galvanizing offers advantages such as uniform coating, strong adhesion, and a long service life.
[0003] In order to achieve rust-proof effects on steel workpieces, the workpieces need to be hot-dip galvanized first. During the processing, hot-dip galvanizing requires high temperature to enable it to adhere to the steel workpiece. After the hot-dip galvanizing is completed, it needs to be cooled. The existing cooling device directly places the workpiece in the coolant and soaks it in water for cooling. Because the workpiece has just been hot-dip galvanized, the surface temperature of the workpiece is relatively high. Due to thermal expansion and contraction, when the temperature drops sharply, it is easy to cause the galvanized layer to be damaged, thereby affecting the forming effect and quality of the workpiece. Therefore, the application proposes a hot-dip galvanized workpiece cooling and forming device. Summary of the Invention
[0004] The utility model aims to solve the problem in the background technology that the galvanized layer is damaged due to a sharp drop in temperature, and proposes a hot-dip galvanized workpiece cooling and forming device.
[0005] The technical solution of the utility model is: a hot-dip galvanized workpiece cooling and forming device, comprising a bottom plate, and also comprising:
[0006] A working pool is fixedly connected to the top of the base plate, a support column is fixedly installed on the top of the working pool, a slide is installed on the top of the support column, and a moving device is provided in the slide;
[0007] A partition fixedly installed between the inner walls of the working pool, wherein a cooling trough is provided on one side of the partition and a galvanizing trough is provided on the other side of the partition;
[0008] A handling device connected to the moving device for automatically grabbing and adjusting the hot-dip galvanized workpiece;
[0009] A uniform cooling device is provided in a cooling tank for automatically and uniformly cooling a hot-dip galvanized workpiece.
[0010] Optionally, the moving device includes a slider slidably installed in a slide groove, a screw rod threadably connected to the slider is rotatably installed in the slide groove, one end of the screw rod passes through the outer wall of the slide groove, a driving wheel is fixedly installed at one end of one of the screw rods, and a driven wheel is fixedly installed at one end of the other screw rod, the driven wheel and the driving wheel are connected by a belt drive, and the driving wheel is fixedly connected to the output shaft of the drive motor.
[0011] Optionally, the carrying device includes a support plate fixedly installed between two sliders, an electric telescopic rod is provided at the bottom of the support plate, the bottom end of the electric telescopic rod is fixedly connected to a mounting plate, two connecting rods are fixedly installed at the bottom of the mounting plate, a fixing part is connected to the connecting rod, and a rotating assembly is connected between the electric telescopic rod and the support plate.
[0012] Optionally, the rotating assembly includes a rotating shaft rotatably mounted on the bottom of the support plate, a slow-speed motor is fixedly mounted on the top of the support plate, the output shaft of the slow-speed motor is fixedly connected to the rotating shaft, a turntable is mounted on the bottom end of the rotating shaft, and the turntable is fixedly connected to the electric telescopic rod.
[0013] Optionally, the uniform cooling device includes a cooling box fixedly mounted on the outer wall of the working pool on one side of the cooling trough, a cooling water pump fixedly mounted on the top of the cooling box, a water pipe fixedly connected to the cooling water pump, a plurality of branches provided on the water pipe, and a plurality of groups of nozzles connected to the branches.
[0014] Optionally, a notch is provided on one side of the cooling trough, a sealing baffle is provided on the outer wall of the notch, the sealing baffle is slidably installed on one side of the outer wall of the working pool, and a handle is installed on the sealing baffle.
[0015] Compared with the prior art, the present invention has the following beneficial technical effects:
[0016] 1. By setting a slider, a support plate, an electric telescopic rod, a mounting plate, a connecting rod and a fixing part, the electric telescopic rod extends and contracts, driving the connecting rod to move up and down, so that the fixing part can fix the two ends of the workpiece and lift it up. Under the synchronous rotation of the driving wheel and the driven wheel, the slider can drive the fixing part to move left and right, so that the fixed and clamped workpiece can quickly enter the cooling tank from the galvanizing tank, thereby improving the cooling efficiency of the workpiece.
[0017] 2. By setting up a rotating shaft, a turntable, a cooling box, a water pipe, a branch pipe and a nozzle, and utilizing the rotating shaft to drive the rotation of the turntable, the fixedly clamped workpiece can be rotated and adjusted. The coolant discharged from the water pipe is evenly sprayed back and forth on each end face of the workpiece through the nozzle, thereby achieving uniform cooling of the hot-dip galvanized workpiece, avoiding damage to the galvanized layer, and improving the cooling and forming effect and quality of the workpiece.
[0018] The utility model realizes uniform temperature reduction and cooling of the hot-dip galvanized workpiece, avoids the phenomenon of damage to the galvanized layer, and improves the cooling and forming effect and quality of the workpiece. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 A schematic diagram of the structure of an embodiment of the present invention is given Figure 1 ;
[0020] Figure 2 A schematic diagram of the structure of an embodiment of the present invention is given Figure 2 ;
[0021] Figure 3 Schematic diagram of the turntable connection structure;
[0022] Figure 4 Schematic diagram of the nozzle connection structure.
[0023] Figure numerals: 1. Base plate; 2. Working pool; 3. Support column; 4. Slide; 5. Partition; 6. Cooling trough; 7. Galvanizing trough; 8. Support plate; 9. Electric telescopic rod; 10. Mounting plate; 11. Connecting rod; 12. Fixing part; 13. Slider; 14. Screw; 15. Driving wheel; 16. Driven wheel; 17. Driving motor; 18. Rotating shaft; 19. Turntable; 20. Slow motor; 21. Cooling box; 22. Cooling water pump; 23. Water guide pipe; 24. Branch pipe; 25. Nozzle; 26. Notch; 27. Sealing baffle; 28. Handle. DETAILED DESCRIPTION
[0024] The technical solution of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0025] The components of the embodiments of the present invention generally described and shown in the drawings herein may be arranged and designed in a variety of different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed invention, but rather merely represents selected embodiments of the present invention.
[0026] Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative work shall fall within the scope of protection of the present invention.
[0027] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating positions or relationships, are based on the positions or relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0028] It should be noted that the terms "comprises," "includes," or any other variations thereof are intended to encompass non-exclusive inclusion, such that a process, method, article, or apparatus comprising a series of elements includes not only those elements but also other elements not explicitly listed, or includes elements inherent to such process, method, article, or apparatus. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
[0029] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.
[0030] Example
[0031] like Figure 1 and Figure 2 As shown, the present invention proposes a hot-dip galvanized workpiece cooling and forming device, comprising a base plate 1, and a working pool 2 fixedly connected to the top of the base plate 1, a support column 3 fixedly installed on the top of the working pool 2, and four support columns 3 symmetrically installed on the upper end surface of the working pool 2, a chute 4 is installed on the top of the support column 3, and a chute 4 is provided on the top of every two support columns 3, and there are two chute 4 in total;
[0032] In addition, a moving device is provided in the chute 4, which includes a slider 13 slidably installed in the chute 4, and a screw rod 14 threadedly connected to the slider 13 is rotatably installed in the chute 4. The rotation of the screw rod 14 can make the slider 13 slide back and forth in the chute 4;
[0033] In addition, one end of the screw rod 14 passes through the outer wall of the slide 4, one end of one screw rod 14 is fixedly mounted with a driving wheel 15, and one end of the other screw rod 14 is fixedly mounted with a driven wheel 16, the driven wheel 16 and the driving wheel 15 are connected by a belt drive, and the driving wheel 15 is fixedly connected to the output shaft of the driving motor 17. When the driving motor 17 is started, the driving wheel 15 rotates, and the rotation of the driving wheel 15 causes the driven wheel 16 to rotate together, further causing the two screw rods 14 to rotate synchronously, so that the slider 13 can be adjusted and moved;
[0034] It is worth noting that it also includes a partition 5 fixedly installed between the inner walls of the working pool 2, a cooling trough 6 is provided on one side of the partition 5, and the cooling trough 6 is used to cool the hot-dip galvanized workpiece, and a galvanizing trough 7 is provided on the other side of the partition 5, and the galvanizing trough 7 is used for hot-dip galvanizing workpieces;
[0035] What is particularly important is that a slot 26 is provided on one side of the cooling trough 6, and a sealing baffle 27 is provided on the outer wall of the slot 26. The sealing baffle 27 is slidably installed on one side of the outer wall of the working pool 2, and a handle 28 is installed on the sealing baffle 27. Pulling the handle 28 makes the sealing baffle 27 slide left and right, thereby realizing the opening and closing of the cooling trough 6. An observation window is provided on the sealing baffle 27, which is convenient for staff to observe the cooling condition of the workpiece in the cooling trough 6.
[0036] like Figure 1-3 As shown, the device also includes a transport device, which is connected to the mobile device for automatic grabbing and adjusting the hot-dip galvanized workpiece. The transport device includes a support plate 8 fixedly mounted between two sliders 13. The sliding of the sliders 13 can drive the support plate 8 to move.
[0037] Furthermore, an electric telescopic rod 9 is provided at the bottom of the support plate 8, and the bottom end of the electric telescopic rod 9 is fixedly connected to a mounting plate 10. Two connecting rods 11 are fixedly installed at the bottom of the mounting plate 10. The connecting rods 11 are connected to fixing parts 12. The extension of the electric telescopic rod 9 drives the fixing parts 12 to descend, so that the fixing parts 12 fix and clamp the two ends of the workpiece. The material of the fixing parts 12 is made of high-temperature resistant material to ensure that the fixing parts 12 will not be deformed or damaged when fixing and clamping the hot-dip galvanized workpiece.
[0038] Furthermore, a rotating assembly is connected between the electric telescopic rod 9 and the support plate 8, and the rotating assembly includes a rotating shaft 18 rotatably installed at the bottom of the support plate 8, and a slow-speed motor 20 is fixedly installed on the top of the support plate 8. The output shaft of the slow-speed motor 20 is fixedly connected to the rotating shaft 18, and a turntable 19 is installed at the bottom end of the rotating shaft 18. The turntable 19 is fixedly connected to the electric telescopic rod 9. Starting the slow-speed motor 20 rotates the rotating shaft 18, and the rotation of the rotating shaft 18 drives the turntable 19 to rotate, so that the workpiece fixedly clamped by the fixing member 12 can be rotated and adjusted.
[0039] like Figure 2-4As shown, the device also includes a uniform cooling device, which is arranged in the cooling tank 6 for automatic uniform cooling of the hot-dip galvanized workpiece. The uniform cooling device includes a cooling box 21 fixedly installed on the outer wall of the working pool 2 on one side of the cooling tank 6. The cooling box 21 stores a coolant that supports the cooling and forming of the hot-dip galvanized workpiece. A cooling water pump 22 is fixedly installed on the top of the cooling box 21. A water pipe 23 is fixedly connected to the cooling water pump 22. The cooling water pump 22 can be used to pump the coolant in the cooling box 21 out and into the water pipe 23.
[0040] It is worth noting that the water pipe 23 is provided with multiple branch pipes 24, at least three of which are provided, and multiple groups of nozzles 25 are connected to the branch pipes 24, at least three of which are provided. The coolant discharged from the water pipe 23 passes through the branch pipes 24 and is finally evenly sprayed out by the nozzles 25. Under the rotation of the rotating shaft 18, the coolant can be evenly sprayed on each end face of the hot-dip galvanized workpiece, so that the hot-dip galvanized workpiece can be evenly cooled.
[0041] The working principle of this embodiment is as follows: the extension of the electric telescopic rod 9 drives the connecting rod 11 to move downward, so that the fixing member 12 can fix and clamp the two ends of the hot-dip galvanized workpiece in the galvanizing tank 7, and then the electric telescopic rod 9 is contracted to lift the fixed hot-dip galvanized workpiece, start the drive motor 17, and rotate the driving wheel 15. The driving wheel 15 rotates and drives the driven wheel 16 to rotate, so that the two screw rods 14 rotate synchronously, so that the slider 13 can drive the fixing member 12 to move to the left, and move the hot-dip galvanized workpiece into the cooling tank 6. When the hot-dip galvanized workpiece moves near the nozzle 25, the slow-speed motor 20 is started to rotate the rotating shaft 18. The rotation of the rotating shaft 18 drives the turntable 19 to rotate, so that the hot-dip galvanized workpiece can be rotated and adjusted, and the cooling water pump 22 is used to introduce the coolant from the cooling box 21 into the water guide pipe 23. Finally, the coolant is evenly sprayed on each end face of the hot-dip galvanized workpiece by the nozzle 25, thereby achieving uniform cooling of the hot-dip galvanized workpiece and avoiding the damage of the galvanized layer.
[0042] The above specific embodiments are merely several optional embodiments of the present invention. Based on the technical solutions of the present invention and the relevant inspirations of the above embodiments, those skilled in the art may make various alternative improvements and combinations to the above specific embodiments.
Claims
1. A hot-dip galvanized workpiece cooling and forming device, comprising a base plate (1), characterized in that: Also includes: A working pool (2) is fixedly connected to the top of the base plate (1), a support column (3) is fixedly installed on the top of the working pool (2), a slide groove (4) is installed on the top of the support column (3), and a moving device is provided in the slide groove (4); A partition (5) is fixedly installed between the inner walls of the working pool (2), a cooling trough (6) is provided on one side of the partition (5), and a galvanizing trough (7) is provided on the other side of the partition (5); A handling device connected to the moving device for automatically grabbing and adjusting the hot-dip galvanized workpiece; A uniform cooling device is provided in a cooling tank (6) for automatically and uniformly cooling a hot-dip galvanized workpiece.
2. A hot dip galvanized workpiece cooling and forming device according to claim 1, characterized in that: The moving device comprises a slider (13) slidably mounted in a slide groove (4); a screw rod (14) threadedly connected to the slider (13) is rotatably mounted in the slide groove (4); one end of the screw rod (14) passes through the outer wall of the slide groove (4); a driving wheel (15) is fixedly mounted on one end of one of the screw rods (14); a driven wheel (16) is fixedly mounted on one end of the other screw rod (14); the driven wheel (16) and the driving wheel (15) are connected by a belt transmission; the driving wheel (15) is fixedly connected to the output shaft of the driving motor (17).
3. A hot dip galvanized workpiece cooling and forming device according to claim 2, characterized in that: The transport device comprises a support plate (8) fixedly mounted between two sliders (13); an electric telescopic rod (9) is provided at the bottom of the support plate (8); the bottom end of the electric telescopic rod (9) is fixedly connected to a mounting plate (10); two connecting rods (11) are fixedly mounted at the bottom of the mounting plate (10); a fixing member (12) is connected to the connecting rod (11); and a rotating assembly is connected between the electric telescopic rod (9) and the support plate (8).
4. A hot dip galvanized workpiece cooling and forming device according to claim 3, characterized in that: The rotating assembly comprises a rotating shaft (18) rotatably mounted on the bottom of the support plate (8); a slow-speed motor (20) is fixedly mounted on the top of the support plate (8); an output shaft of the slow-speed motor (20) is fixedly connected to the rotating shaft (18); a turntable (19) is mounted on the bottom end of the rotating shaft (18); and the turntable (19) is fixedly connected to the electric telescopic rod (9).
5. A hot dip galvanized workpiece cooling and forming device according to claim 1, characterized in that: The uniform cooling device comprises a cooling box (21) fixedly mounted on the outer wall of a working pool (2) located on one side of the cooling trough (6); a cooling water pump (22) is fixedly mounted on the top of the cooling box (21); a water pipe (23) is fixedly connected to the cooling water pump (22); a plurality of branch pipes (24) are provided on the water pipe (23); and a plurality of nozzles (25) are connected to the branch pipes (24).
6. A hot dip galvanized workpiece cooling and forming device according to claim 1, characterized in that: A notch (26) is provided on one side of the cooling groove (6), a sealing baffle (27) is provided on the outer wall of the notch (26), the sealing baffle (27) is slidably mounted on one side of the outer wall of the working pool (2), and a handle (28) is mounted on the sealing baffle (27).