Coating device for optical lens production

Abstract

The utility model relates to the technical field of optical lens production, and discloses a coating device for optical lens production, which comprises a machine body, six universal wheels with limiting functions are arranged at the bottom end of the machine body, a coating tank is fixedly connected to the top end of the machine body, and a coating cover is hinged to the top end of the coating tank. The coating film forming sleeve and the sleeve cover are arranged, a coating film can enter the coating film forming sleeve from the glass tube, at the moment, an optical lens is placed in the coating film forming sleeve, the internal structure of the coating film forming sleeve is matched with the optical lens, and the coating film forming sleeve and the sleeve cover are matched with each other. The optical lens does not displace, the thickness of a coating film in the forming sleeve can just be controlled to be 1 micron, namely the thickness of a gap between the optical lens and the coating film forming sleeve is 1 micron, the conveying pipeline is controlled not to continue to convey the coating film, the sleeve cover is reversely screwed, the right end of the coating film forming sleeve is sleeved with the sleeve cover, and coating work of the optical lens is completed after cooling.

Description

Technical Field

[0001] The utility model relates to the technical field of optical lens production, in particular to a coating device used for optical lens production. Background Art

[0002] Optical lenses are essential components in machine vision systems, directly impacting image quality and the implementation and effectiveness of algorithms. Based on focal length, optical lenses can be categorized as short-focus, medium-focus, and long-focus; based on field of view, they can be classified as wide-angle, standard, and telephoto. Based on structure, they can be categorized as fixed-aperture, manual-aperture, automatic-aperture, manual-variable-focus, automatic-focus, automatic-aperture motorized-variable-focus, and motorized (variable aperture, focal length, and focus) lenses. During the optical lens production process, lenses require coating. Lens coating involves applying a very thin, transparent film to the lens surface to reduce light reflection, increase transmittance, provide UV protection, and minimize flare and ghosting. Different coating colors also result in different image color balances. Furthermore, coating can delay lens aging and discoloration, leading to the development of a coating device for optical lens production. Utility Model Content

[0003] (1) Technical problems solved

[0004] The purpose of the utility model is to solve the problem that a coating operation needs to be performed on a lens during the production process of an optical lens, and to propose a coating device for the production of an optical lens.

[0005] (2) Technical solution

[0006] The technical solution of the utility model to solve the above technical problems is as follows:

[0007] A coating device for producing optical lenses, comprising a body, six universal wheels with a limiting function are provided at the bottom end of the body, a coating tank is fixedly connected to the top end of the body, a coating cover is hingedly connected to the top end of the coating cover, two handles are fixedly connected to the top end of the coating cover, two locks are provided between the coating cover and the coating tank, the right end of the coating tank is connected to a glass tube with one end extending to the inside of the body, a heater is provided on the outside of the glass tube, the heater is fixedly connected to the inside of the body through four heating support columns, a coating assembly for optical lens coating is provided on the inside of the body, the bottom end of the coating tank is connected to a small heater, the small heater is fixedly connected to the inside of the body, and an extrusion assembly for extruding the coating from the coating tank is provided on the inside of the body;

[0008] The coating assembly includes a coating support column, four coating support columns are fixedly connected to the inner side of the body, the top ends of the four coating support columns are fixedly connected to the coating support plate, the top end of the coating support plate is fixedly connected to two brackets, the top ends of the two brackets are respectively fixedly connected to the two connecting plates, the top ends of the two connecting plates are fixedly connected to the coating forming sleeve, the right end of the coating forming sleeve is threadedly connected to a sleeve cover, and the left end of the coating forming sleeve is connected to the glass tube.

[0009] On the basis of the above technical solution, the present invention can also be improved as follows.

[0010] Preferably, the extrusion assembly includes a mounting bracket, the inner side of the machine body is fixedly connected with the mounting bracket, the bottom end of the mounting bracket is fixedly connected with an air pump, and the output end of the air pump passes through and extends to the inner side of the coating tank.

[0011] (3) Beneficial effects

[0012] Compared with the prior art, the technical solution of this application has the following beneficial technical effects:

[0013] The utility model provides a coating forming sleeve and a sleeve cover, and the coating will enter the coating forming sleeve from the glass tube. At this time, the optical lens is placed in the coating forming sleeve. The internal structure of the coating forming sleeve is matched with the optical lens, and the optical lens will not be displaced. Moreover, the coating thickness inside the forming sleeve can be controlled to be only 1μm, that is, the gap between the optical lens and the coating forming sleeve is 1μm. The conveying pipeline is controlled to stop conveying the coating, and the sleeve cover is screwed in the reverse direction so that the sleeve cover is covered on the right end of the coating forming sleeve. After cooling, the coating work of the optical lens is completed. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 This is a schematic structural diagram of the relative position relationship between the coating forming sleeve and the sleeve cover of the utility model;

[0016] Figure 3 This is a schematic diagram of the relative position relationship between the mounting bracket and the drive motor of the utility model;

[0017] Figure 4 This is a structural schematic diagram of the relative position relationship between the coating tank and the turntable of the utility model.

[0018] In the figure: 1. Machine body; 2. Universal wheel; 3. Coating tank; 4. Coating cover; 5. Handle; 6. Lock; 7. Glass tube; 8. Heater; 9. Heating support column; 10. Coating assembly; 101. Coating support column; 102. Coating support plate; 103. Bracket; 104. Coating forming sleeve; 105. Sleeve cover; 106. Connecting plate; 11. Small heater; 12. Stirring assembly; 121. Mounting frame; 122. Driving motor; 123. Rotating shaft; 124. Turntable; 13. Through hole. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0020] In the embodiment, Figure 1-4 A coating device for producing optical lenses is given, comprising a body 1, six universal wheels 2 with a limiting function are provided at the bottom end of the body 1, a coating tank 3 is fixedly connected to the top of the body 1, a coating cover 4 is hinged at the top of the coating tank 3, two handles 5 are fixedly connected to the top of the coating cover 4, two lock buckles 6 are provided between the coating cover 4 and the coating tank 3, the right end of the coating tank 3 is connected to a glass tube 7 with one end extending to the inside of the body 1, a heater 8 is provided on the outside of the glass tube 7, the heater 8 is fixedly connected to the inside of the body 1 through four heating support columns 9, a coating assembly 10 for optical lens coating is provided on the inside of the body 1, the bottom end of the coating tank 3 is connected to a small heater 11, the small heater 11 is fixedly connected to the inside of the body 1, a stirring assembly 12 for stirring the coating in the coating tank 3 is provided on the inside of the body 1, and a through hole 13 for connecting a conveying pipeline is provided on the coating cover 4;

[0021] The coating assembly 10 includes a coating support column 101. Four coating support columns 101 are fixedly connected to the inner side of the body 1. The top ends of the four coating support columns 101 are fixedly connected to the coating support plate 102. The top ends of the coating support plate 102 are fixedly connected to two brackets 103. The top ends of the two brackets 103 are fixedly connected to two connecting plates 106 respectively. The top ends of the two connecting plates 106 are fixedly connected to the coating forming sleeve 104. The right end of the coating forming sleeve 104 is threadedly connected to a sleeve cover 105. The left end of the coating forming sleeve 104 is connected to the glass tube 7.

[0022] Through the above arrangement, the cover 105 is screwed so that the cover 105 is no longer sleeved on the right end of the coating forming sleeve 104. The through hole 13 is externally connected to a delivery pipe, which continuously inputs the coating into the coating tank 3. The coating in the coating tank 3 is continuously heated by the small heater 11 to prevent it from cooling and solidifying. The stirring component 12 can also be started to stir the coating in the coating tank 3 to prevent it from solidifying. When the coating can no longer be added to the coating tank 3, the coating will enter the coating forming sleeve 104 from the glass tube 7. At this time, an optical lens is placed in the coating forming sleeve 104 (the internal structure of the coating forming sleeve 104 is consistent with the optical lens, the optical lens will not be displaced, and the coating thickness inside the coating forming sleeve 104 can only be controlled at 1μm, that is, the optical lens and the coating The gap between the coating forming sleeves 104 is 1μm), and the conveying pipeline is controlled to stop conveying the coating, and the cover 105 is screwed in reverse so that the cover 105 is covered on the right end of the coating forming sleeve 104. After cooling, the coating work of the optical lens is completed. It should be noted that a sealing ring is provided on the inner side of the coating cover 4, which can be in close contact with the top of the coating tank 3 to prevent gas and coating from overflowing. It should also be noted that a heating resistance wire is provided inside the coating forming sleeve 104. After the coating of one side of the optical lens is completed, the optical lens can be taken out, rotated 180° and then put into the coating forming sleeve 104 again. The coating in the coating forming sleeve 104 can be heated by the resistance wire to make it flow into the gap between the coating forming sleeve 104 and the optical lens, and the other side of the optical lens is coated.

[0023] Reference Figure 1-4 The stirring assembly 12 includes a mounting frame 121, the inner side of the machine body 1 is fixedly connected to the mounting frame 121, the bottom end of the mounting frame 121 is fixedly connected to a driving motor 122, the output end of the driving motor 122 is fixedly connected to a rotating shaft 123 having one end passing through and extending to the inner side of the coating tank 3, and the top end of the rotating shaft 123 is fixedly connected to a turntable 124;

[0024] Through the above-mentioned structural setting, the driving motor 122 is started to rotate the rotating shaft 123, thereby driving the turntable 124 to rotate. The turntable 124 can drive the coating film on the bottom layer inside the coating tank 3 to rotate, preventing the coating film from solidifying while standing.

[0025] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply the existence of any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.

[0026] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A coating device for optical lens production, characterized in that: The invention comprises a body (1), the bottom end of the body (1) is provided with six universal wheels (2) with a limiting function, the top end of the body (1) is fixedly connected to a coating tank (3), the top end of the coating tank (3) is hingedly connected to a coating cover (4), the top end of the coating cover (4) is fixedly connected to two handles (5), two locks (6) are provided between the coating cover (4) and the coating tank (3), the right end of the coating tank (3) is connected to a glass tube (7) with one end extending to the inside of the body (1), and a heater (8) is provided on the outside of the glass tube (7) The heater (8) is fixedly connected to the inner side of the machine body (1) through four heating support columns (9), the inner side of the machine body (1) is provided with a coating component (10) for optical lens coating, the bottom end of the coating tank (3) is connected to a small heater (11), the small heater (11) is fixedly connected to the inner side of the machine body (1), the inner side of the machine body (1) is provided with a stirring component (12) for stirring the coating of the coating tank (3), and the coating cover (4) is provided with a through hole (13) for connecting a delivery pipeline; The coating assembly (10) includes a coating support column (101), four coating support columns (101) are fixedly connected to the inner side of the body (1), the top ends of the four coating support columns (101) are fixedly connected to the coating support plate (102), the top ends of the coating support plate (102) are fixedly connected to two brackets (103), the top ends of the two brackets (103) are respectively fixedly connected to two connecting plates (106), the top ends of the two connecting plates (106) are fixedly connected to the coating forming sleeve (104), the right end of the coating forming sleeve (104) is threadedly connected to a sleeve cover (105), and the left end of the coating forming sleeve (104) is connected to the glass tube (7).

2. The coating device for optical lens production according to claim 1, characterized in that: The stirring assembly (12) includes a mounting frame (121), the inner side of the machine body (1) is fixedly connected to the mounting frame (121), the bottom end of the mounting frame (121) is fixedly connected to a driving motor (122), the output end of the driving motor (122) is fixedly connected to a rotating shaft (123) having one end passing through and extending to the inner side of the coating tank (3), and the top end of the rotating shaft (123) is fixedly connected to a turntable (124).

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