Efficient electroplating device for expansion bolt

By designing an efficient electroplating device for expansion bolts and utilizing a rotatable holding rack and lifting rod structure, efficient electroplating of expansion bolts is achieved, solving the problems of electroplating solution waste and low efficiency, and improving work efficiency.

CN223357813UActive Publication Date: 2025-09-19HANDAN LONGYU FASTENERS CO LTD
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Patent Information

Application Number
CN202422711001.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-07
Publication Date
2025-09-19
Estimated Expiration
2034-11-07

AI Technical Summary

Technical Problem

In the existing expansion bolt electroplating process, there are problems such as waste of electroplating liquid in the containing box and low working efficiency.

Method used

An efficient electroplating device for expansion bolts was designed, which included an electroplating tank, a rotatable holding rack, a lifting rod, and a drive rack. The driving rack drives the holding rack to rotate, causing the holding box to circulate in the electroplating solution. After electroplating, the electroplating solution can be discharged without lifting the holding box. The rotating sleeve on the outside of the lifting rod is used to keep the holding box in a vertical position.

Benefits of technology

The waste of electroplating solution is reduced, the working efficiency is improved, and the convenient operation of multiple holding trays is realized through chain transmission.

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Abstract

The utility model discloses an efficient expansion bolt electroplating device which comprises an electroplating pool, electroplating liquid is placed in the electroplating pool, an electroplating mechanism is installed on the electroplating pool, and a supporting mechanism is arranged on the electroplating pool. The electroplating mechanism comprises a containing frame, a hoisting rod and a driving frame; the supporting mechanism comprises a supporting rod and a sliding frame. The expansion bolt electroplating device has the advantages that the containing box is hoisted on the hoisting rod, then the driving frame drives the containing frame to rotate, the containing box can enter electroplating liquid conveniently, the expansion bolt is electroplated, after electroplating is completed, a new containing box is placed on the containing frame, the containing frame is made to rotate, and therefore the expansion bolt can be electroplated. According to the electroplating device, the containing box is arranged in the containing frame, so that the unelectroplated containing frame can enter the electroplating liquid, the electroplated containing box is moved to the position above the electroplating liquid, the electroplating liquid in the containing box can be discharged without lifting the containing box through a lifting frame, waste of the electroplating liquid is reduced, and the working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of expansion bolt processing equipment, and more particularly to a high-efficiency electroplating device for expansion bolts. Background Art

[0002] Expansion bolts are a special threaded connector used to fix pipes or equipment to walls, floors, and columns. Expansion bolts are prone to corrosion during daily use. In order to extend the service life of expansion bolts, they need to be electroplated.

[0003] In the prior art, when electroplating expansion bolts, it is generally necessary to pre-process the expansion bolts and then place them in a holding box. The holding box is then placed in an electroplating tank for electroplating. However, there are some problems in its use. After the expansion bolts are electroplated, there is some electroplating liquid in the holding box. If the electroplating liquid remains in the holding box, it will cause waste. If the holding box is lifted and waiting for the electroplating liquid to be controlled out, it will affect work efficiency.

[0004] It should be noted that the above content falls within the technical knowledge of the inventor and does not necessarily constitute prior art. Utility Model Content

[0005] The purpose of the utility model is to solve the above problems and to design a high-efficiency electroplating device for expansion bolts.

[0006] To achieve the above-mentioned purpose, the technical solution of the present invention is to provide an efficient electroplating device for expansion bolts, comprising an electroplating tank, wherein an electroplating solution is placed in the electroplating tank, an electroplating mechanism is installed on the electroplating tank, and a supporting mechanism is provided on the electroplating tank;

[0007] The electroplating mechanism includes a plurality of holding racks rotatably mounted in the electroplating tank, a plurality of hoisting rods being mounted on the holding racks, a holding box equipped with expansion bolts being hung on the hoisting rods via a hoisting device, and a driving rack being mounted on the electroplating tank, the driving rack being capable of driving the holding racks to rotate;

[0008] The supporting mechanism includes a plurality of supporting rods installed on both sides of the lower end of the electroplating tank, and a sliding rack is installed on the upper end of the supporting rods. The supporting rods can support the containing rack.

[0009] Furthermore, the holding rack includes a rotating disk located in the electroplating pool, a rotating shaft is installed on the rotating disk, rolling bearings are installed at both ends of the rotating shaft, and the rolling bearings are installed on the inner surface of the electroplating pool.

[0010] Furthermore, the drive frame includes a brake servo motor installed on the electroplating pool, a first sprocket is installed at the rotating end of the brake servo motor, a second sprocket is installed at one end of the rotating shaft, the first sprocket and the second sprocket are connected by a first transmission chain, a third sprocket is installed at one end of the rotating shaft, and the adjacent third sprockets are connected by a second transmission chain.

[0011] Furthermore, the plurality of hoisting rods are evenly distributed on the rotating disk with the rotating shaft as the center, an annular groove is opened on the hoisting rod, and a rotating sleeve is sleeved on the outer side of the annular groove.

[0012] Furthermore, the support rod is located below the rotating shaft, and the sliding frame includes a support platform installed at the upper end of the support rod, an arc groove is opened at the upper end of the support platform, and a plurality of universal balls are installed on the inner surface of the arc groove.

[0013] The beneficial effects of the utility model are as follows: by hanging the holding box on the hanging rod, and then driving the holding frame to rotate by the driving frame, the holding box can be easily put into the electroplating solution and the expansion bolts can be electroplated. After the electroplating is completed, a new holding box is placed on the holding frame and the holding frame is rotated, so that the unplated holding frame can be put into the electroplating solution. The electroplated holding box is moved above the electroplating solution. The electroplating liquid in the holding box can be controlled out without using a hanging frame to lift the holding box, which not only reduces the waste of electroplating solution but also improves work efficiency.

[0014] By installing a rotating sleeve on the outside of the lifting rod, the container can be kept in a vertical state when it is lifted on the rotating sleeve, which is convenient for electroplating.

[0015] Through the transmission of the chain, one motor can drive multiple containing trays to rotate, which is more convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a structural schematic diagram of a high-efficiency electroplating device for expansion bolts described in the utility model;

[0017] Figure 2 yes Figure 1 A partial enlarged view of point A in the middle;

[0018] Figure 3 This is a schematic cross-sectional view of a high-efficiency electroplating device for expansion bolts according to the present invention, viewed from the main view direction;

[0019] Figure 4 This is a schematic diagram of the positional relationship between the rotating shaft and the sliding frame of the utility model;

[0020] Figure 5 This is a schematic diagram of the connection relationship between the brake servo motor and the rotating shaft of the utility model;

[0021] In the figure, 1. electroplating tank; 2. holding rack; 3. lifting rod; 4. driving rack; 5. support rod; 6. sliding rack; 7. rotating disk; 8. rotating shaft; 9. rolling bearing; 10. brake servo motor; 11. first sprocket; 12. second sprocket; 13. first transmission chain; 14. third sprocket; 15. second transmission chain; 16. annular groove; 17. rotating sleeve; 18. support table; 19. arc groove; 20. universal ball bearing. DETAILED DESCRIPTION

[0022] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts shall fall within the scope of protection of the present invention.

[0023] In the description of the present invention, it should be understood that the terms "length," "width," "up," "down," "front," "back," "left," "right," "vertical," "horizontal," "top," "bottom," "inside," "outside," and the like, indicating positions or location relationships, are based on the positions or location relationships shown in the accompanying drawings and are intended solely to facilitate the description of the present invention and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on the present invention. Furthermore, in the description of the present invention, "plurality" means two or more, unless otherwise expressly and specifically defined.

[0024] The utility model provides Figure 1-5 The illustrated device is a highly efficient electroplating device for expansion bolts, comprising an electroplating tank 1 containing an electroplating solution, an electroplating mechanism mounted on the electroplating tank 1, and a supporting mechanism. The electroplating mechanism comprises a plurality of holding racks 2 rotatably mounted in the electroplating tank 1, the holding racks 2 being mounted with a plurality of hoisting rods 3, a holding box containing expansion bolts being hung on the hoisting rods 3 via a hoisting device, a driving rack 4 being mounted on the electroplating tank 1, and the driving rack 4 being capable of driving the holding racks 2 to rotate. The supporting mechanism comprises a plurality of support rods 5 mounted on both sides of the lower end of the electroplating tank 1, a sliding rack 6 being mounted on the upper ends of the support rods 5, and the support rods 5 being capable of supporting the holding racks 2.

[0025] The process of electroplating expansion bolts by this device is as follows: the processed expansion bolts are placed in a holding box, and the holding box can be hoisted to a hoisting rod 3 on the holding rack 2 by a hoisting frame. When all the holding racks 2 have holding boxes, the holding rack 2 is driven to rotate by the driving frame 4, so that the holding box can enter the electroplating liquid under the electroplating tank 1, and then the expansion bolts can be electroplated. During electroplating, the second batch of holding boxes are placed on the second hoisting rod 3 on the holding rack 2 by the hoisting frame, and then the holding rack 2 is driven to rotate by the driving frame 4, so that the two holding boxes can be placed on the second hoisting rod 3 on the holding rack 2. The boxes are all in the electroplating solution for electroplating. After a period of time, the third batch of holding boxes are placed on the third hoisting rod 3 on the holding rack 2 through the hoisting rack, and then the holding rack 2 is driven to rotate by the driving rack 4, so that the second batch of holding boxes and the third batch of holding boxes enter the bottom of the galvanizing solution for electroplating, and the first batch of holding boxes are moved to the top of the electroplating solution, so that the electroplating liquid can be controlled out. In addition, since there are already two holding boxes at the lower end of the holding rack 2, the driving rack 4 can be more labor-saving. When the expansion bolts in the holding boxes are electroplated, the support rod 5 and the sliding rack 6 can support the holding rack 2.

[0026] Refer to the instruction manual Figure 1 , Instruction Manual Figure 2 and instructions attached Figure 3 The holding rack 2 includes a rotating disk 7 located in the electroplating pool 1, a rotating shaft 8 is installed on the rotating disk 7, and rolling bearings 9 are installed at both ends of the rotating shaft 8. The rolling bearings 9 are installed on the inner surface of the electroplating pool 1. The rotating disk 7 can rotate around the rotating shaft 8, thereby facilitating the movement of the holding box.

[0027] Refer to the instruction manual Figure 1 , Instruction Manual Figure 2 , Instruction Manual Figure 3 and instructions attached Figure 5 The drive frame 4 includes a brake servo motor 10 installed on the electroplating tank 1, a first sprocket 11 is installed on the rotating end of the brake servo motor 10, a second sprocket 12 is installed on one end of a rotating shaft 8, the first sprocket 11 and the second sprocket 12 are connected by a first transmission chain 13, a third sprocket 14 is installed on one end of the rotating shaft 8, and adjacent third sprockets 14 are connected by a second transmission chain 15;

[0028] The process of the driving frame 14 driving the holding frame 2 to rotate is as follows: the brake servo motor 10 is started to rotate, and the brake servo motor 10 can drive the first sprocket 11 to rotate. The first sprocket 11 and the second sprocket 12 are connected by the first transmission chain 13, which can drive the second sprocket 12 and a rotating shaft 8 to rotate. The third sprocket 14 on the adjacent rotating shaft 8 is connected by the second transmission chain 15, which can drive all the rotating shafts 8 to rotate and make the rotating disk 7 rotate.

[0029] Refer to the instruction manual Figure 1 and instructions attached Figure 2 A plurality of lifting rods 3 are evenly distributed on the rotating disk 7 with the rotating shaft 8 as the center. A circular groove 16 is opened on the lifting rod 3, and a rotating sleeve 17 is mounted on the outer side of the circular groove 16. The circular groove 16 can limit the rotating sleeve 17 to prevent the rotating sleeve 17 from falling. When the container is hung on the rotating sleeve 17, the rotation of the rotating disk 7 can drive the lifting rod 3 to rotate. The lifting rod 3 can rotate relatively inside the rotating sleeve 17, thereby ensuring that the container remains in a vertical state.

[0030] Refer to the instruction manual Figure 1 , Instruction Manual Figure 2 and instructions attached Figure 4 The support rod 5 is located below the rotating shaft 8, and the sliding frame 6 includes a support platform 18 installed at the upper end of the support rod 5. An arc groove 19 is opened at the upper end of the support platform 18, and a plurality of universal balls 20 are installed on the inner surface of the arc groove 19. When the rotating shaft 8 rotates, the arc groove 19 can limit the rotating shaft 8. The rotation of the universal balls 20 can reduce the friction force of the rotating shaft 8 during rotation.

[0031] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein; and these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.

Claims

1. An efficient electroplating device for expansion bolts, comprising an electroplating tank (1), wherein an electroplating solution is placed in the electroplating tank (1), characterized in that: The electroplating tank (1) is provided with an electroplating mechanism, and the electroplating tank (1) is provided with a supporting mechanism; The electroplating mechanism comprises a plurality of holding racks (2) rotatably mounted in the electroplating tank (1), a plurality of hoisting rods (3) being mounted on the holding racks (2), a holding box equipped with expansion bolts being hangable on the hoisting rods (3) via a hoisting device, a driving rack (4) being mounted on the electroplating tank (1), and the driving rack (4) being capable of driving the holding racks (2) to rotate; The support mechanism comprises a plurality of support rods (5) installed on both sides of the lower end of the electroplating pool (1), a sliding frame (6) being installed on the upper ends of the support rods (5), and the support rods (5) can support the holding frame (2).

2. The high-efficiency electroplating device for expansion bolts according to claim 1, characterized in that: The holding rack (2) comprises a rotating disk (7) located in the electroplating tank (1), a rotating shaft (8) is mounted on the rotating disk (7), rolling bearings (9) are mounted at both ends of the rotating shaft (8), and the rolling bearings (9) are mounted on the inner surface of the electroplating tank (1).

3. The high-efficiency electroplating device for expansion bolts according to claim 2, characterized in that: The driving frame (4) includes a brake servo motor (10) installed on the electroplating tank (1), a first sprocket (11) is installed on the rotating end of the brake servo motor (10), a second sprocket (12) is installed on one end of the rotating shaft (8), the first sprocket (11) and the second sprocket (12) are connected by a first transmission chain (13), a third sprocket (14) is installed on one end of the rotating shaft (8), and adjacent third sprockets (14) are connected by a second transmission chain (15).

4. The high-efficiency electroplating device for expansion bolts according to claim 2, characterized in that: The plurality of hoisting rods (3) are evenly distributed on the rotating disk (7) with the rotating shaft (8) as the center. An annular groove (16) is formed on the hoisting rod (3), and a rotating sleeve (17) is sleeved on the outer side of the annular groove (16).

5. The high-efficiency electroplating device for expansion bolts according to claim 2, characterized in that: The support rod (5) is located below the rotating shaft (8), and the sliding frame (6) includes a support platform (18) installed on the upper end of the support rod (5). The upper end of the support platform (18) is provided with an arc groove (19), and the inner surface of the arc groove (19) is provided with a plurality of universal balls (20).