Tension bracket of dyeing machine
By arranging an adjustment mechanism and a positioning component on the tension frame of the dyeing machine, the problem of yarn entanglement during transportation is solved, and the orderly transportation and stability of the yarn are achieved.
Patent Information
- Application Number
- CN202422881594.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-26
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-11-26
AI Technical Summary
During the yarn conveying process, the tension frame of the existing dyeing machine is prone to separation or dislocation between the tension component and the yarn, causing the yarn to be entangled and break.
An adjustment mechanism and positioning components are used, including a swing arm, a film cylinder, a sensing component and an angle sensor. The adjustment angles of the tension roller and the support shaft are positioned through the sensing component, and the adjustment mechanism automatically adjusts the yarn tension to avoid entanglement.
The yarn is transported in an orderly manner, entanglement is avoided, the stable transport of the yarn is ensured, and the yarn breakage phenomenon is reduced.
Smart Images

Figure CN223357942U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of textile machinery, in particular to a tension frame of a dyeing machine. Background Art
[0002] Dyeing is a crucial step in the textile production process. Having the right dyeing aid ensures greater efficiency. The emergence of the bundle dyeing machine has elevated yarn dyeing to a new level, achieving excellent dye fastness, virtually no yarn breakage, and simple, user-friendly operation.
[0003] However, with the continuous increase in market demand, ordinary dyeing machines are equipped with a tension component that can move up and down inside the tension frame. The outer wall of the tension component is in contact with the outer wall of the yarn, so that the loose part of the yarn is supported by the tension component. However, in this process, the tension component and the yarn are in a relatively independent state. When the tension component changes its position, the loose yarn will become disconnected or misaligned with the tension component, causing the yarn to be entangled and broken. Utility Model Content
[0004] The purpose of the utility model is to provide a tension frame of a dyeing machine. By means of an adjusting mechanism and a positioning component, the connection position between the tension frame and the yarn can be limited first. The adjusting mechanism assists the use of a sensing component so that the rotation angle of the adjusting mechanism can be automatically controlled, thereby enabling the tension frame to automatically adjust the tension of the yarn, so that the yarn will not be entangled during the conveying process, thereby ensuring that the yarn runs in an orderly manner.
[0005] The utility model adopts the following technical solution: a tension frame of a dyeing machine, comprising a tension frame body, a tension roller and a support shaft rotatably arranged on the inner wall of the tension frame body, an adjustment mechanism for adjusting the tension of the tension roller and the support shaft is arranged on the inner wall of the tension frame body, and the adjustment mechanism comprises: a swing arm, a connecting arm, a film cylinder, and a sensing component, two sets of swing arms are movably hinged to the ends of the tension roller and the support shaft respectively; the connecting arm is rotatably connected to one end of the swing arm; the film cylinder is arranged on the top end surface of the tension frame body, and one end of the film cylinder is movably hinged to one end of the connecting arm; the sensing component is arranged on one side of the tension frame body, and the adjustment angle of the tension roller and the support shaft is positioned by the sensing component;
[0006] The sensing component includes: a support and an angle sensor; the support is fixedly arranged on one side of the tension frame body; the angle sensor is fixedly arranged on the top end surface of the support, and one end of the angle sensor is connected to one end of the support shaft.
[0007] Preferably, both ends of the support shaft are fixedly connected to a limit rod, and one end of the limit rod extending to the outside of the tension frame body is connected to one end of the angle sensor.
[0008] Preferably, the outer walls of the tension roller and the support shaft are provided with positioning components, and the winding ranges of the tension roller and the support shaft are positioned by the positioning components.
[0009] Preferably, the positioning component includes:
[0010] Positioning plates, two sets of positioning plates are sleeved on the outer walls of the tension roller and the support shaft;
[0011] Adjusting cylinders, one end of the two groups of adjusting cylinders is fixedly connected to one side of the two groups of positioning plates respectively, and the other end of the two groups of adjusting cylinders is fixedly connected to one side of the two groups of swing arms respectively.
[0012] Preferably, both ends of the tension roller and the support shaft are fixedly connected to a group of bearing seats that limit their setting positions, one group of the bearing seats is fixedly connected to the outer wall of the swing arm, and the other group of the bearing seats is fixedly connected to the inner wall of the tension frame body.
[0013] Preferably, a first threading tube is rotatably connected to a side of the tension frame body close to the tension roller; and a second threading tube is rotatably connected to a side of the tension frame body close to the support shaft.
[0014] The beneficial effects of the utility model are as follows:
[0015] Through the setting of the adjustment mechanism and positioning component, the connection position between the tension frame and the yarn can be limited first. The adjustment mechanism assists the use of the sensing component, so that the rotation angle of the adjustment mechanism can be automatically controlled, and then the tension frame can automatically adjust the tension of the yarn, so that the yarn will not be entangled during the transportation process, ensuring that the yarn direction is orderly. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0017] Figure 1 It is a structural diagram of the utility model;
[0018] Figure 2 This is a schematic structural diagram of the tension roller in the utility model;
[0019] Figure 3This is a schematic structural diagram of the swing arm in the utility model;
[0020] Figure 4 This is a schematic diagram of the structure of the angle sensor in the utility model;
[0021] Figure 5 This is a schematic structural diagram of the swing arm in the utility model;
[0022] Figure 6 This is a schematic structural diagram of the thin film cylinder in the utility model.
[0023] In the picture:
[0024] 1. Tension frame body; 11. First threading tube; 12. Second threading tube;
[0025] 2. Tension roller; 21. Support shaft; 22. Bearing seat;
[0026] 3. Adjusting mechanism; 31. Swing arm; 32. Connecting arm; 33. Film cylinder; 34. Sensing component; 341. Support; 342. Angle sensor; 343. Limiting rod; 35. Positioning component; 351. Positioning plate; 352. Adjusting cylinder. DETAILED DESCRIPTION
[0027] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the present invention.
[0028] The embodiment of the utility model solves the problem that the tension frame cannot accurately adjust the tension of the yarn by providing a tension frame of the dyeing machine, and enables the tension frame to accurately adjust the tension of the yarn.
[0029] In order to better understand the above technical solution, the above technical solution will be described in detail below with reference to the accompanying drawings and specific implementation methods.
[0030] According to the attached Figure 1-6As shown, an embodiment of the utility model discloses a tension frame of a dyeing machine, comprising a tension frame body 1 and a tension roller 2 and a support shaft 21 rotatably arranged on the inner wall of the tension frame body 1, both ends of the tension roller 2 and the support shaft 21 are fixedly connected with a group of bearing seats 22 that limit their setting positions, one group of bearing seats 22 is fixedly connected to the outer wall of the swing arm 31, and the other group of bearing seats 22 is fixedly connected to the inner wall of the tension frame body 1, a first threading tube 11 is rotatably connected to the side of the tension frame body 1 close to the tension roller 2, and a second threading tube 12 is rotatably connected to the side of the tension frame body 1 close to the support shaft 21, the tension frame body 1, the tension roller 2, the support shaft 21, the first threading tube 11 and the second threading tube 12 constitute the tension frame, and the tension frame can effectively ensure the stable transportation of the yarn.
[0031] The inner wall of the tension frame body 1 is provided with an adjustment mechanism 3 for adjusting the tension of the tension roller 2 and the support shaft 21. The adjustment mechanism 3 includes a swing arm 31. The two sets of swing arms 31 are movably hinged to the two ends of the tension roller 2 and the support shaft 21 respectively, and the connecting arm 32 is rotatably connected to one end of the swing arm 31. A film cylinder 33 is provided on the top end surface of the tension frame body 1, and one end of the film cylinder 33 is movably hinged to one end of the connecting arm 32. The yarn first passes through the first threading tube 11, then passes between the tension roller 2 and the support shaft 21, and then passes through the outer wall of the second threading tube 12. When the yarn becomes loose during transportation, the film cylinder 33 is opened to make the film cylinder 33 extend and retract, thereby driving the swing arm 31 connected at one end thereof to move, so that the swing arm 31 and the tension roller 2 and the support shaft 21 arranged at the swing arm 31 are tilted at a certain angle, thereby tensioning a part of the yarn passing therebetween, so that the yarn will not be entangled during transportation.
[0032] The sensing component 34 is arranged on one side of the tension frame body 1, and the adjustment angle of the tension roller 2 and the support shaft 21 is positioned by the sensing component 34. The sensing component 34 includes a support 341, and the support 341 is fixedly arranged on one side of the tension frame body 1. The angle sensor 342 is fixedly arranged on the top end surface of the support 341, and one end of the angle sensor 342 is connected to one end of the support shaft 21. Both ends of the support shaft 21 are fixedly connected to the limit rod 343, and the limit rod 343 extends to one end outside the tension frame body 1 and is connected to one end of the angle sensor 342. The adjustment mechanism 3 cooperates with the angle sensor 342 installed on one side to automatically control the rotation angle of the adjustment mechanism 3, so that the tension frame can automatically adjust the tension of the yarn, so that the yarn will not be entangled during the transportation process, and the yarn direction is guaranteed to be orderly.
[0033] The outer walls of the tension roller 2 and the support shaft 21 are provided with a positioning assembly 35, and the winding range of the tension roller 2 and the support shaft 21 is positioned by the positioning assembly 35, that is, when the tension roller 2 and the support shaft 21 are adjusted in angle, the yarn between them can be avoided from being misaligned, and the connection position of the yarn with the tension roller 2 and the support shaft 21 is positioned. The positioning assembly 35 includes a positioning plate 351, and two groups of positioning plates 351 are both sleeved on the outer walls of the tension roller 2 and the support shaft 21. One end of the two groups of adjusting cylinders 352 is respectively fixedly connected to one side of the two groups of positioning plates 351, and the other end of the two groups of adjusting cylinders 352 is respectively fixedly connected to one side of the two groups of swing arms 31.
[0034] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.
Claims
1. A tension frame of a dyeing machine, comprising a tension frame body (1) and a tension roller (2) and a support shaft (21) rotatably arranged on the inner wall of the tension frame body (1), characterized in that: The inner wall of the tension frame body (1) is provided with an adjusting mechanism (3) for adjusting the tension of the tension roller (2) and the support shaft (21), and the adjusting mechanism (3) comprises: a swing arm (31), a connecting arm (32), a film cylinder (33), and a sensing component (34), wherein the two sets of swing arms (31) are respectively movably hinged to the two ends of the tension roller (2) and the support shaft (21); the connecting arm (32) is rotatably connected to one end of the swing arm (31); the film cylinder (33) is provided on the top end face of the tension frame body (1), and one end of the film cylinder (33) is movably hinged to one end of the connecting arm (32); the sensing component (34) is provided on one side of the tension frame body (1), and the adjustment angle of the tension roller (2) and the support shaft (21) is positioned by the sensing component (34); The sensing component (34) comprises: a support (341) and an angle sensor (342), wherein the support (341) is fixedly arranged on one side of the tension frame body (1); the angle sensor (342) is fixedly arranged on the top end surface of the support (341), and one end of the angle sensor (342) is connected to one end of the support shaft (21).
2. The tension frame of a dyeing machine according to claim 1, characterized in that: Both ends of the support shaft (21) are fixedly connected to a limit rod (343), and one end of the limit rod (343) extending to the outside of the tension frame body (1) is connected to one end of the angle sensor (342).
3. The tension frame of a dyeing machine according to claim 1, characterized in that: The outer walls of the tension roller (2) and the support shaft (21) are provided with positioning components (35), and the winding ranges of the tension roller (2) and the support shaft (21) are positioned by the positioning components (35).
4. The tension frame of a dyeing machine according to claim 3, characterized in that: The positioning assembly (35) comprises: Positioning plates (351), two sets of positioning plates (351) are sleeved on the outer walls of the tension roller (2) and the support shaft (21); The regulating cylinders (352) are respectively fixedly connected at one end of the two groups of regulating cylinders (352) to one side of the two groups of positioning plates (351), and at the other end of the two groups of regulating cylinders (352) to one side of the two groups of swing arms (31).
5. The tension frame of a dyeing machine according to claim 1, characterized in that: Both ends of the tension roller (2) and the support shaft (21) are fixedly connected to a group of bearing seats (22) with defined positions thereof; one group of the bearing seats (22) is fixedly connected to the outer wall of the swing arm (31), and the other group of the bearing seats (22) is fixedly connected to the inner wall of the tension frame body (1).
6. The tension frame of a dyeing machine according to claim 1, characterized in that: The tension frame body (1) is rotatably connected to a first threading tube (11) on one side close to the tension roller (2); and the tension frame body (1) is rotatably connected to a second threading tube (12) on one side close to the support shaft (21).