Shaping device for garment production

The upper and lower surfaces of the garment are shaped simultaneously by the transmission belt and translation device, which solves the time-consuming problem of turning over in the existing device, improves efficiency and ensures the shaping effect.

CN223357954UActive Publication Date: 2025-09-19YIWU HUINONGSI CLOTHING CO LTD
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Patent Information

Application Number
CN202422829990.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-20
Publication Date
2025-09-19
Estimated Expiration
2034-11-20

AI Technical Summary

Technical Problem

The existing garment ironing and shaping device is complicated to operate during the turning process, which is time-consuming and leads to low work efficiency.

Method used

A transmission belt between the driving shaft and the driven shaft is used to drive the shaping plate and the shaping roller to move. Combined with the first and second translation devices, the upper and lower surfaces of the garment can be shaped simultaneously. Steam is sprayed using a steam pipe to soften the fabric, and then the fabric is shaped by the upper and lower shaping rollers. The shaping plate can be installed detachably to facilitate the turning over of the garment.

Benefits of technology

The upper and lower surfaces of the garment can be shaped simultaneously, which improves work efficiency, reduces labor intensity, ensures the shaping effect, and extends the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a shaping device for garment production, which comprises a base, and a groove is arranged on the top surface of the base. A driving shaft and a driven shaft are arranged at the two ends of the groove correspondingly, and the end of the driving shaft is connected with a driving motor. Two symmetrically distributed transmission belts are arranged between the driving shaft and the driven shaft, and a plurality of shaping plates are detachably mounted between the two transmission belts; a first translation device is arranged in the middle of the inner bottom surface of the groove, a first translation seat is arranged on the first translation device, and a lower shaping roller and a steam pipe are arranged on the first translation seat; a second translation device is arranged above the groove, a second translation seat is arranged on the second translation device, and an upper shaping roller and a steam pipe are arranged on the bottom surface of the second translation seat; and the shaping plate is arranged between the upper shaping roller and the lower shaping roller. The utility model not only can improve the working efficiency, but also has the advantages of convenience in use, good shaping effect, long service life and high structural stability.
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Description

Technical Field

[0001] The utility model relates to shaping equipment for clothes production, in particular to a shaping device for clothes production. Background Art

[0002] Ironing and shaping is a process of shrinking the fabric by spraying and ironing, and then using external pressure to remove wrinkles on the surface of the garment, ultimately making the garment flat and straight. It is an important process in the garment making process, and the quality of ironing directly affects the quality of the finished garment. Currently, common garment ironing and shaping devices, such as the one disclosed in Patent No. "CN213925563U", have a positioning mechanism and a leveling mechanism. During operation, the garment is first placed horizontally on a workbench, and then the positioning mechanism is used to position the garment, and finally the leveling mechanism is used to iron and shape the garment. However, During use, the ironing and shaping process can only be performed on one side of the garment at a time. To shape the other side, the garment must first be loosened by the positioning mechanism, then manually turned over, and then repositioned by the positioning mechanism before the next ironing and shaping process can be performed. Moreover, because the surface temperature of the garment increases during the ironing process, a certain amount of time must be stopped before turning the garment over to allow the surface temperature to cool. The entire process is not only complicated to operate but also time-consuming, resulting in reduced overall work efficiency. Therefore, the existing ironing and shaping devices used in garment production processes suffer from low work efficiency. Utility Model Content

[0003] The purpose of the utility model is to provide a shaping device for garment production. The utility model has the advantage of high working efficiency.

[0004] The technical solution of the utility model is as follows: a shaping device for garment production, comprising a base, a groove is provided on the top surface of the base; a driving shaft and a driven shaft are respectively provided at both ends of the groove, and the end of the driving shaft is connected to a driving motor; two symmetrically distributed transmission belts are provided between the driving shaft and the driven shaft, and a plurality of evenly distributed shaping plates are detachably installed between the two transmission belts; a first translation device is provided in the middle of the bottom surface of the groove, a first translation seat is provided on the first translation device, a lower shaping roller is provided on the top surface of the first translation seat, and a steam pipe is provided on one side of the lower shaping roller; a second translation device is provided above the groove at a position corresponding to the position directly above the first translation device, a second translation seat is provided on the second translation device, and an upper shaping roller is provided on the bottom surface of the second translation seat; one side of the upper shaping roller A steam pipe is also provided on the side; the shaping plate is provided between the upper shaping roller and the lower shaping roller; the two transmission belts can not only realize automatic movement of the garment, reducing labor intensity, but also provide space for shaping operation for the upper and lower shaping rollers, making it convenient to use; the lower shaping roller, the upper shaping roller and the steam pipe are driven to move together by the first translation device and the second translation device, and water vapor is first sprayed onto the surface of the garment through the steam pipe to soften the surface of the garment, and then the upper and lower shaping rollers are used to cooperate for shaping, so as to realize shaping of the upper and lower surfaces of the garment at the same time, thereby improving work efficiency; the shaping plate can be used to stretch the garment when shaping it, so as to ensure that there will be no wrinkles on the surface of the garment, thereby ensuring the shaping effect.

[0005] In the aforementioned shaping device for garment production, the first translation device includes a first ball screw arranged on the inner bottom surface of the groove, and the end of the first ball screw is connected to a first servo motor; a first nut seat is slidably mounted on the first ball screw; and the first translation seat is mounted on the top surface of the first nut seat.

[0006] In the aforementioned shaping device for garment production, two symmetrically distributed limit seats are sleeved on the first ball screw, and the bottom surface of each limit seat is fixedly mounted on the inner bottom surface of the groove; a switch is provided on the side of each limit seat facing the other limit seat, and each switch is electrically connected to the first servo motor and the second translation device; the distance between the two limit seats is equal to the distance between the two transmission belts; the limit seats and the switches can be used to synchronously control the paths of the first translation device and the second translation device to avoid over-movement and ensure the stability of the work.

[0007] In the aforementioned shaping device for garment production, the second translation device includes a gantry arranged directly above the groove, and a second servo motor is arranged on the inner top surface of the gantry; a second ball screw is connected to the second servo motor, and a second nut seat is slidably mounted on the second ball screw; supporting slide rails are provided on both sides of the second ball screw; the second translation seat is installed on the bottom surface of the second nut seat, and a slide groove matching the supporting slide rail is provided on the top surface of the second translation seat; the use of the supporting slide rail can not only reduce the pressure on the second ball screw, thereby slowing down the damage of the second ball screw, further extending the service life, but also support the movement of the second translation seat, thereby ensuring the stability of the structure.

[0008] In the aforementioned shaping device for garment production, a mounting seat is provided on the top surface of the transmission belt at a position corresponding to each shaping plate, and a mounting groove is provided on the top surface of each mounting seat; a first magnet is provided in each mounting groove; a second magnet is provided on the bottom surface of the shaping plate at a position corresponding to a position connected to each transmission belt, and the second magnet and the first magnet attract each other; the attraction force between the first magnet and the second magnet is utilized to ensure that the shaping plate can not only be stably mounted on the transmission belt, but also can be relatively easily removed from the transmission belt, and the removal process will not cause damage to the shaping plate or the transmission belt, which not only facilitates use but also further improves the service life.

[0009] In the aforementioned shaping device for garment production, multiple support wheels for supporting the transmission belts are rotatably installed on the two inner side walls of the groove corresponding to the position of each transmission belt; using multiple support wheels, the transmission belt can be supported below the transmission belt, thereby ensuring the stability of the structure.

[0010] Compared with the prior art, the present invention improves the existing garment shaping device for clothing production, by arranging a driving shaft and a driven shaft on the top surface of the base, and two symmetrically distributed transmission belts are arranged between the driving shaft and the driven shaft, and the two transmission belts can not only realize automatic driving of the garment to move, thereby reducing labor intensity, but also provide space for the upper shaping roller and the lower shaping roller to perform shaping operations, thereby facilitating use; by arranging a first translation device and a second translation device, the first translation device and the second translation device are respectively provided with a lower shaping roller, an upper shaping roller and a steam pipe, so that when the transmission belt drives the garment to move between the upper shaping roller and the lower shaping roller, the first translation device and the second translation device will drive the lower shaping roller to move. The roller, the upper shaping roller and the steam pipe move together, and firstly, water vapor is sprayed onto the surface of the garment through the steam pipe to soften the surface of the garment, and then the upper shaping roller and the lower shaping roller cooperate to shape the garment, so that the upper and lower surfaces of the garment are shaped at the same time, thereby improving work efficiency; at the same time, by providing a shaping plate, and the shaping plate is detachably mounted on the transmission belt, the shaping plate can be used to stretch the garment when shaping the garment, thereby ensuring that wrinkles do not appear on the surface of the garment and ensuring the shaping effect; and the shaping plate is detachably arranged on the transmission belt, which is convenient for removing the shaping plate from the transmission belt, thereby facilitating the putting of the garment on or removing it from the shaping plate, thereby facilitating use.

[0011] In addition, the present invention also provides a limit seat at the end of the first ball screw, and each limit seat is provided with a switch for limiting the stop of the first servo motor and the second servo motor, so that the movement path of the first translation seat and the second translation seat can be limited, avoiding the damage of the equipment due to excessive movement of the first translation seat and the second translation seat, thereby extending the service life; by providing support slides for supporting and guiding the second translation seat on both sides of the second ball screw, the pressure on the second ball screw is reduced, thereby slowing down the damage to the second ball screw, further extending the service life while also ensuring The stability of the structure is improved. By arranging a first magnet on the transmission belt and cooperating with the second magnet on the shaping plate, the attraction between the first magnet and the second magnet is used to ensure that the shaping plate can not only be stably installed on the transmission belt, but also be relatively easy to remove from the transmission belt, and the shaping plate or the transmission belt will not be damaged during the removal process, which makes it convenient to use and further improves the service life. By arranging a support wheel for supporting the transmission belt on the inner side wall of the groove, the transmission belt can be supported below the transmission belt by using multiple support wheels arranged between the driving shaft and the driven shaft, thereby ensuring the stability of the structure. Therefore, the utility model can not only improve work efficiency, but also has the advantages of being easy to use, having a good shaping effect, a long service life and high structural stability. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a structural diagram of the utility model;

[0013] Figure 2 It is a schematic diagram of the internal structure of the utility model;

[0014] Figure 3 It is a side view of the utility model;

[0015] Figure 4 It is a structural diagram of the bottom surface of the shaped plate;

[0016] Figure 5 yes Figure 1 A partial enlarged view of point A in the middle;

[0017] Figure 6 yes Figure 1 A partial enlarged view of point B in the middle.

[0018] The marks in the accompanying drawings are: 1-base, 2-groove, 3-driving shaft, 4-driven shaft, 5-drive motor, 6-transmission belt, 7-forming plate, 8-first translation seat, 9-lower forming roller, 10-steam pipe, 11-second translation seat, 12-upper forming roller, 13-first ball screw, 14-first servo motor, 15-limit seat, 16-switch, 17-gantry, 18-second servo motor, 19-second ball screw, 20-support rail, 21-slide, 22-mounting seat, 23-first magnet, 24-second magnet, 25-support wheel. DETAILED DESCRIPTION

[0019] The present invention will be further described below with reference to the accompanying drawings and embodiments, but they are not intended to limit the present invention.

[0020] Embodiment. A shaping device for garment production, comprising: Figures 1 to 6 As shown, it includes a base, a groove is provided on the top surface of the base; a driving shaft and a driven shaft are respectively provided at both ends of the groove, and the end of the driving shaft is connected to a driving motor; two symmetrically distributed transmission belts are provided between the driving shaft and the driven shaft, and a plurality of evenly distributed shaping plates are detachably installed between the two transmission belts; a first translation device is provided in the middle of the bottom surface of the groove, a first translation seat is provided on the first translation device, a lower shaping roller is provided on the top surface of the first translation seat, and a steam pipe is provided on one side of the lower shaping roller; a second translation device is provided above the groove at a position corresponding to the position directly above the first translation device, a second translation seat is provided on the second translation device, and an upper shaping roller is provided on the bottom surface of the second translation seat; a steam pipe is also provided on one side of the upper shaping roller; the shaping plate is provided between the upper shaping roller and the lower shaping roller.

[0021] The first translation device includes a first ball screw arranged on the inner bottom surface of the groove, and the end of the first ball screw is connected to the first servo motor; a first nut seat is slidably mounted on the first ball screw; the first translation seat is mounted on the top surface of the first nut seat; two symmetrically distributed limit seats are sleeved on the first ball screw, and the bottom surface of each limit seat is fixedly mounted on the inner bottom surface of the groove; a switch is provided on the side of each limit seat facing the other limit seat, and each switch is electrically connected to the first servo motor and the second translation device; the distance between the two limit seats is equal to the distance between the two transmission belts; the second translation device includes a gantry arranged just above the groove, and a second servo motor is provided on the inner top surface of the gantry The cam is secured to the chassis and has a second locking mechanism, which allows the cam to slide into and out of the chassis, allowing the cam to slide into and out of the chassis, respectively.

[0022] Working principle: When working, first connect the entire device to an external safe mains power supply, then pull the shaping plate 7 outward to separate the second magnet 24 on the shaping plate 7 from the first magnet 23 on the mounting seat 22, thereby disengaging the shaping plate 7 from the transmission belt 6, and then the garment to be ironed and shaped can be put on the shaping plate 7; after the garment is put on the shaping plate 7, align the surface of the shaping plate 7 with the second magnet 24 on the shaping plate 7 with the first magnet 23 on the mounting seat 22, and utilize the magnetic attraction between the first magnet 23 and the second magnet 24 to attract them together, so that the shaping plate 7 with the garment is stably installed between the two transmission belts 6, and the garment loading work is completed.

[0023] After the garment loading work is completed, the external control device (the control device can be controlled by a manual switch, or automatically controlled by a controller. If a controller is used, the controller can be set on the side of the base 1. Specifically, a programmable controller such as FX2C-20MRD, Cortex-R8, or Cortex-M7 can be used) is used to control the drive motor 5 to start. After the drive motor 5 is started, it will drive the active shaft 3 to rotate. After the active shaft 3 rotates, it will drive the transmission belt 6 to move. During the movement of the transmission belt 6, it will drive the driven shaft 4 to rotate. After the active shaft 3 and the driven shaft 4 are rotated, the transmission belt 6 can be moved in a circular motion. During the process, the shaping plate 7 and the garments on the shaping plate 7 will be driven to move between the lower shaping roller 9 and the upper shaping roller 12; after the garments are moved to just below the lower shaping roller 9 and the upper shaping roller 12, the driving motor 5 is first controlled to stop, and then the first servo motor 14 and the second servo motor 18 are controlled to start, and steam is input into the steam pipe 10; after the first servo motor 14 is started, it will drive the first ball screw 13 to rotate, and after the first ball screw 13 rotates, it will drive the first nut seat to move horizontally along the first ball screw 13, and the first nut seat will drive the first translation seat 8 to move together during the movement of the first nut seat, and the first translation seat 8 will synchronously drive the steam pipe 10 and the lower shaping roller 9 during the movement of the first translation seat The steam pipe 10 and the lower shaping roller 9 move together, and in the process of moving the steam pipe 10 and the lower shaping roller 9, first the steam in the steam pipe 10 will be sprayed on the bottom surface of the garment (a plurality of evenly distributed steam outlet holes are provided on the end surface of the steam pipe 10 facing the garment), so that the steam humidifies the surface of the garment, and then the lower shaping roller 9 at the rear is used to pressurize and shape the bottom surface of the garment; similarly, the second servo motor 18 will drive the second ball screw 19 to rotate after it is started, and the rotation of the second ball screw 19 will drive the second nut seat to move horizontally, and the movement of the second nut seat will drive the second translation seat 11 to move, and the movement of the second translation seat 11 will drive another steam pipe 10 and the upper shaping roller 12 together. The steam pipe 10 humidifies the upper surface of the garment, while the upper shaping roller 12 shapes the upper surface of the garment. Since the first servo motor 14 and the second servo motor 18 work synchronously, and the initial positions of the upper shaping roller 12 and the lower shaping roller 9 are the same, the moving speeds of the upper shaping roller 12 and the lower shaping roller 9 are consistent, that is, the two rollers cooperate with each other to shape the upper and lower surfaces of the garment at the same time, thereby improving work efficiency (the distance between the upper shaping roller 12 and the lower shaping roller 9 is the same as the sum of the height of the shaping plate and the thickness of the garment, that is, the upper shaping roller 12 just contacts the top surface of the garment, and the lower shaping roller 9 just contacts the bottom surface of the garment).In addition, a lifting cylinder can be provided on both the first nut seat and the second nut seat, and the first translation seat and the second translation seat can be connected by the lifting cylinder, so that the first translation seat and the second translation seat can be moved in the vertical direction, thereby adjusting the distance between the upper shaping roller 12 and the lower shaping roller 9); as the ironing and shaping work proceeds, the first translation seat 8 moves from one end of the first ball screw 13 to the other end. At this time, the first translation seat 8 will contact the switch 16 on the limit seat 15, so that the switch 16 generates a signal to the external controller, and the controller will control the first servo motor 14 and the second servo motor 18 to start in reverse and stop the steam pipe 10 from spraying steam; during the reverse start-up of the first servo motor 14 and the second servo motor 18, the lower shaping roller 9 and the upper shaping roller 12 will be driven to move back, thereby shaping the garment again. The shaping effect of the garment is improved by using two shaping operations. After the lower shaping roller 9 and the upper shaping roller 12 return to their initial positions, the first translation seat 8 contacts the switch 16 on the other side of the limit seat 15. At this time, the controller stops the first servo motor 14 and the second servo motor 18 and restarts the drive motor 5 for a certain period of time. This causes the transmission belt 6 to move the finished garment and the shaping plate 7 that have completed the ironing and shaping process from between the lower shaping roller 9 and the upper shaping roller 12 to the other side for cooling. At the same time, it also drives the subsequent shaping plate 7 and garment to move between the lower shaping roller 9 and the upper shaping roller 12 for the next ironing and shaping process. After a certain cooling period, the ironed and shaped garment can be removed from the transmission belt 6 with the shaping plate 7 for unloading.

Claims

1. A shaping device for garment production, characterized in that: The invention comprises a base (1), wherein a groove (2) is provided on the top surface of the base (1); a driving shaft (3) and a driven shaft (4) are respectively provided at both ends of the groove (2), and a driving motor (5) is connected to the end of the driving shaft (3); two symmetrically distributed transmission belts (6) are provided between the driving shaft (3) and the driven shaft (4), and a plurality of uniformly distributed shaping plates (7) are detachably installed between the two transmission belts (6); a first translation device is provided in the middle of the inner bottom surface of the groove (2), and a first translation seat (8) is provided on the first translation device. ), a lower shaping roller (9) is provided on the top surface of the first translation seat (8), and a steam pipe (10) is provided on one side of the lower shaping roller (9); a second translation device is provided above the groove (2) at a position corresponding to the position directly above the first translation device, a second translation seat (11) is provided on the second translation device, and an upper shaping roller (12) is provided on the bottom surface of the second translation seat (11); a steam pipe (10) is also provided on one side of the upper shaping roller (12); the shaping plate (7) is provided between the upper shaping roller (12) and the lower shaping roller (9).

2. A shaping device for garment production according to claim 1, characterized in that: The first translation device comprises a first ball screw (13) arranged on the inner bottom surface of the groove (2), the end of the first ball screw (13) being connected to a first servo motor (14); a first nut seat being slidably mounted on the first ball screw (13); and the first translation seat (8) being mounted on the top surface of the first nut seat.

3. A shaping device for garment production according to claim 2, characterized in that: Two symmetrically distributed limit seats (15) are sleeved on the first ball screw (13), and the bottom surface of each limit seat (15) is fixedly mounted on the inner bottom surface of the groove (2); a switch (16) is provided on the side of each limit seat (15) facing the other limit seat (15), and each switch (16) is electrically connected to the first servo motor (14) and the second translation device; the distance between the two limit seats (15) is equal to the distance between the two transmission belts (6).

4. The shaping device for garment production according to claim 1, characterized in that: The second translation device comprises a gantry (17) arranged just above the groove (2), a second servo motor (18) being arranged on the inner top surface of the gantry (17); a second ball screw (19) being connected to the second servo motor (18), a second nut seat being slidably mounted on the second ball screw (19); supporting slide rails (20) being arranged on both sides of the second ball screw (19); the second translation seat (11) being mounted on the bottom surface of the second nut seat, and a slide groove (21) being matched with the supporting slide rail (20) being arranged on the top surface of the second translation seat (11).

5. The shaping device for garment production according to claim 1, characterized in that: A mounting seat (22) is provided on the top surface of the transmission belt (6) at a position corresponding to each shaping plate (7), and a mounting groove is provided on the top surface of each mounting seat (22); a first magnet (23) is provided in each mounting groove; and a second magnet (24) is provided on the bottom surface of the shaping plate (7) at a position corresponding to a position connected to each transmission belt (6), and the second magnet (24) and the first magnet (23) are attracted to each other.

6. A shaping device for garment production according to any one of claims 1 to 5, characterized in that: A plurality of support wheels (25) for supporting the transmission belts (6) are rotatably mounted at positions corresponding to each transmission belt (6) on both inner side walls of the groove (2).

Citation Information

Patent Citations

  • Garment ironing table

    CN213925563U