Autoclaved aerated block mixing and pouring device
Through the combined design of the slurry smearing component and the feeding component, the problems of slurry clumping and uneven smearing during the construction of autoclaved aerated blocks are solved, the uniform transportation and automatic smearing of the slurry are achieved, and the construction efficiency and quality are improved.
Patent Information
- Application Number
- CN202422801885.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-11-18
AI Technical Summary
The existing autoclaved aerated concrete blocks have problems during construction, such as slurry clumping, blocking the slurry outlet, uneven smearing and inconvenient cleaning, which affect the construction quality and efficiency.
The combined design of smearing components, feeding components, connecting components and flushing components, including support frame, smearing knife, driving component, transition material box, micro agitator, material pump and water supply system, can achieve uniform conveying and automatic smearing of slurry, prevent blockage and support rapid cleaning.
It achieves uniform slurry application, avoids clogging, improves construction quality and efficiency, reduces cleaning difficulties, and ensures the continuity and effect of the construction process.
Smart Images

Figure CN223358752U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aerated block casting, in particular to an autoclaved aerated block mixed material casting device. Background Art
[0002] The widespread use of autoclaved aerated concrete blocks, a new wall material, has reduced the load-bearing capacity of building structures, while their thermal insulation properties have improved building energy efficiency. Unlike traditional bricks, their bulky design has improved production, transportation, and construction schedules. However, in actual masonry construction, the large size of individual blocks makes manual slurrying difficult and can easily result in uneven slurrying, impacting construction quality.
[0003] To this end, Chinese patent CN205777601U discloses a device for aerated block masonry construction, including a handle, with a pipe joint and a smear knife connected to both ends of the handle respectively. The handle, the pipe joint and the smear knife are interconnected, and the smear knife is provided with a plurality of slurry holes. The pipe joint is connected to a sprayer, and a sprayer switch is installed on the handle. The spraying switch controls the start or stop of the sprayer. When the utility model is used, it is connected to the sprayer or pump through a slurry pipe. The sprayer switch is started, and the mortar used for masonry of aerated blocks enters the smear knife through the slurry pipe and the handle. After the utility model is moved at a uniform speed on the masonry surface of the block, under the action of the slurry pressure, the mortar is evenly spread on the masonry surface in the form of multiple rows of columns through the slurry holes. The utility model changes the traditional manual smearing method and improves the construction efficiency and quality.
[0004] However, in actual application, it was found that the above technical solution still has defects: if the slurry clumps during use, it is easy to clog the slurry outlet hole, and after the work is completed, it is inconvenient to clean. The operation of the coating machine is controlled by the switch, and the uniformity of the slurry output cannot be guaranteed. Utility Model Content
[0005] The technical problem to be solved by the utility model is to provide an autoclaved aerated block mixing and pouring device, which can maintain the mixing uniformity of the aerated block for a long time, and can also effectively control the slurry output of the smearing knife to ensure uniform smearing without clogging the slurry outlet holes, thereby effectively improving the pouring efficiency of the aerated block.
[0006] In order to solve the above technical problems, the present invention adopts the following technical solutions:
[0007] A device for pouring autoclaved aerated block mixture, comprising a smearing assembly for smearing slurry on aerated blocks, a feeding assembly for supplying slurry, and a connecting assembly for connecting the smearing assembly and the feeding assembly, wherein a flushing assembly is connected to the connecting assembly; the smearing assembly comprises a support frame and a smearing knife, wherein the smearing knife is connected to a driving assembly, and the driving assembly is fixedly mounted on the support frame; the connecting assembly comprises a transition material box, wherein the transition material box is provided with a plug-in tube connected to the smearing knife and a receiving tube connected to the feeding assembly, a micro-agitator is provided inside the transition material box, and the flushing assembly is connected to the transition material box.
[0008] Furthermore, the drive assembly includes a linear motor fixedly mounted on the support frame, a support seat is mounted on the output shaft of the linear motor, a support rod is provided on the smear knife, and the support rod and the support seat are adjustably connected by a fastening bolt.
[0009] Furthermore, a pumping pump is provided on the inserting pipe, and a flow control valve is provided on the receiving pipe.
[0010] Furthermore, the flushing assembly includes a water supply pipe detachably connected to an external water supply device, the water supply pipe is fixedly connected to the transition material box, and a booster pump and a water stop valve are provided on the water supply pipe.
[0011] Furthermore, an air column is provided on the transition material box, and a plug is provided on the air column.
[0012] Beneficial effects of the utility model:
[0013] In actual usage scenarios, the feeding component can be a storage device such as a large slurry storage tank, and the connecting component is provided with a transition material box for quantitative temporary storage of slurry to ensure that the amount of slurry applied each time can be controlled to ensure the best application effect. At the same time, a micro-agitator is provided inside the transition material box, which can make the slurry more uniform during application and prevent agglomeration from blocking the discharge. A driving component is provided for the smearing knife in the smearing component 1, which can drive the smearing knife to automatically move for smearing and applying the slurry of the aerated block, replacing the traditional manual hand-held application, so that the slurry is poured more evenly during application; after the application is completed, the flushing component is started to quickly clean the transition material box, and the cleaning waste water flows out from the smearing knife, and the smearing knife can also be cleaned quickly. In this way, the smearing knife can be cleaned separately without cleaning the feeding component, which is more practical and can effectively avoid the slurry remaining and solidifying in the transition material box to ensure subsequent use. The utility model can maintain the mixing uniformity of the aerated block for a long time, and can also effectively control the slurry output of the smear knife, ensuring uniform smearing without clogging the slurry output holes, thereby effectively improving the casting efficiency of the aerated block. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0015] Figure 2 This is a schematic diagram of the structure of the smear component of the utility model;
[0016] Figure 3 This is a schematic diagram of the connection assembly structure of the utility model;
[0017] Figure 4 This is a schematic diagram of the cross-sectional structure of the connection component of the present invention. DETAILED DESCRIPTION
[0018] In order to facilitate understanding by those skilled in the art, the present invention is further described below with reference to embodiments and drawings. The contents mentioned in the embodiments are not intended to limit the present invention.
[0019] like Figure 1-4 As shown, the utility model provides an autoclaved aerated block mixture pouring device, comprising a smearing component 1 for smearing slurry on aerated blocks, a feeding component 2 for supplying slurry, and a connecting component 3 for connecting the smearing component 1 and the feeding component 2, wherein a flushing component 4 is connected to the connecting component 3; the smearing component 1 comprises a support frame 11 and a smearing knife 12, the smearing knife 12 is connected to a driving component 13, and the driving component 13 is fixedly mounted on the support frame 11; the connecting component 3 comprises a transition material box 31, the transition material box 31 is provided with a plug-in pipe 32 connected to the smearing knife and a receiving pipe 33 connected to the feeding component 2, a micro-agitator 34 is provided inside the transition material box 31, and the flushing component 4 is connected to the transition material box 31.
[0020] In this embodiment, the feeding component 2 can be a storage device such as a large slurry storage tank, and the connecting component 3 is provided with a transition material box 31. The transition material box 31 is supported by a bracket with a universal roller so that it can be moved to a suitable position at any time. It is used for quantitative temporary storage of slurry to ensure that the amount of slurry applied each time can be controlled to ensure the best effect of application. At the same time, a micro-agitator 34 is provided inside the transition material box 31, which can make the slurry more uniform during application and prevent agglomeration from blocking the discharge. A driving component 13 is provided for the smearing knife 12 in the smearing component 1, which can drive the smearing knife 12 to automatically move for slurry pouring and coating of the aerated block. The smearing device replaces the traditional manual hand-held smearing, making the slurry pouring more uniform during smearing. When in use, the worker only needs to manually fix the support frame 11 in the appropriate position to complete the smearing of a distance. The height of the support frame 11 can be manually selected. After the smearing is completed, the flushing component 4 is started to quickly clean the transition material box 31. The cleaning waste water flows out from the smearing knife 12, and the smearing knife 12 can also be cleaned quickly at the same time. In this way, the smearing knife 12 can be cleaned separately without cleaning the feeding component 2. It is more practical and can effectively avoid the slurry in the transition material box 31 from being retained and solidified to ensure subsequent use. This casting device can maintain the mixing uniformity of the aerated block for a long time, and can also effectively control the slurry output of the smearing knife, ensuring uniform smearing and not clogging the slurry outlet hole, effectively improving the casting efficiency of the aerated block.
[0021] like Figure 2 As shown, the driving assembly 13 includes a linear motor 131 fixedly mounted on the support frame 11, a support seat 132 is mounted on the output shaft of the linear motor 131, and a support rod 121 is provided on the smearing knife 12, and the support rod 121 and the support seat 132 are adjustably connected by a fastening bolt 133; in this embodiment, the linear motor 131 is used to drive the smearing knife 12 to perform automatic smearing operations, which can make the slurry smearing more uniform compared to manual hand-held smearing, and the smearing process is faster and more efficient by regulating the slurry output speed and the driving speed of the linear motor 131, and the support rod 121 and the support seat 132 are adjustably mounted and fixed by commonly used fastening bolts, which is more practical.
[0022] like Figure 3 As shown, a suction pump 321 is provided on the plug-in pipe 32, and a flow control valve 331 is provided on the receiving pipe 33. In this embodiment, a flow control valve is set according to the slurry required for each coating. When working, the flow control valve is controlled to work for a certain period of time to transport the slurry from the feeding component 2 to the transition material box 31 and then the feeding is stopped. When coating, the suction pump 321 is turned on to transport the slurry to the coating knife 12 for pouring and coating. The suction pump 321 controls the uniform transportation of the slurry and assists the coating knife 12 in uniform casting and coating.
[0023] like Figure 3 As shown, the flushing component 4 includes a water supply pipe 41 that is detachably connected to an external water supply device, and the water supply pipe 41 is fixedly installed and connected to the transition box 31. A booster pump 42 and a water stop valve 43 are provided on the water supply pipe 41; in this embodiment, when flushing, the booster pump 42 is started to pressurize the external water supply, so that the water flows into the transition box 31 under the action of pressure for rapid flushing; the water stop valve 43 is used to prevent water from accidentally entering the transition box 31 during smearing operations.
[0024] like Figure 3 As shown, the transition material box 31 is provided with an air column 35, and the air column 35 is provided with a plug. In this embodiment, during the smearing operation, the plug is opened to facilitate air to enter the transition material box 31 through the air column 35, maintain the air pressure balance in the box, and ensure stable slurry discharge during smearing.
[0025] All technical features in this embodiment can be modified in appearance according to actual needs.
[0026] The above embodiments are preferred implementation schemes of the present invention. In addition, the present invention can also be implemented in other ways. Any obvious replacement without departing from the concept of the present technical solution is within the scope of protection of the present invention.
Claims
1. An autoclaved aerated block mixture pouring device, characterized by: It comprises a coating assembly (1) for coating slurry on an aerated block, a supply assembly (2) for supplying slurry, and a connection assembly (3) for connecting the coating assembly (1) and the supply assembly (2), wherein a flushing assembly (4) is connected to the connection assembly (3); The smear assembly (1) comprises a support frame (11) and a smear knife (12); the smear knife (12) is connected to a drive assembly (13); and the drive assembly (13) is fixedly mounted on the support frame (11); The connecting assembly (3) includes a transition material box (31), the transition material box (31) is provided with a plug-in tube (32) connected to the smear knife and a receiving tube (33) connected to the feeding assembly (2), a micro-agitator (34) is provided inside the transition material box (31), and the flushing assembly (4) is connected to the transition material box (31).
2. The autoclaved aerated block mix pouring device according to claim 1, characterized in that: The driving assembly (13) comprises a linear motor (131) fixedly mounted on the support frame (11); a support seat (132) is mounted on the output shaft of the linear motor (131); a support rod (121) is provided on the smear knife (12); and the support rod (121) and the support seat (132) are adjustably connected via a fastening bolt (133).
3. The autoclaved aerated block mix pouring device according to claim 1, characterized in that: The inserting pipe (32) is provided with a pumping pump (321), and the receiving pipe (33) is provided with a flow control valve (331).
4. The autoclaved aerated block mix pouring device according to claim 1, characterized in that: The flushing assembly (4) comprises a water supply pipe (41) detachably connected to an external water supply device, the water supply pipe (41) being fixedly connected to the transition tank (31), and a booster pump (42) and a water stop valve (43) being provided on the water supply pipe (41).
5. The autoclaved aerated block mix pouring device according to claim 1, characterized in that: An air column (35) is provided on the transition material box (31), and a plug is provided on the air column (35).
Citation Information
Patent Citations
A device for aerated building block masonry
CN205777601U