Spraying and dust-settling device of mining machine
Through the coordination of the water pump, water outlet hose, water injection ring and atomizing nozzle, combined with the motor-driven gear system, the continuous rotation and position adjustment of the air duct are achieved, which solves the problem of the small spray range of the spray dust reduction device of the mining excavator, improves the dust reduction efficiency and coverage area, and protects the health of workers.
Patent Information
- Application Number
- CN202423045090.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-11
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-12-11
AI Technical Summary
The spray range of the existing mining excavator spray dust suppression device is small, resulting in low dust suppression efficiency and inability to effectively cover a large operating area.
The water pump, water outlet hose, water injection ring and atomizing nozzle are coordinated, and the second drive motor drives the reciprocating movement of the second gear and rack to achieve continuous rotation of the wind tube, expand the spray range, and adjust the position of the wind tube through the electric telescopic rod to increase the dust reduction coverage area.
The spray range of the spray dust suppression device of the mining excavator is expanded, the dust suppression efficiency is improved, the concentration of suspended particulate matter in the air is effectively reduced, and the health of workers is protected.
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Figure CN223359105U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a spray dust reduction device for a mining excavator, in particular to a spray dust reduction device for a mining excavator, and belongs to the technical field of spray dust prevention. Background Art
[0002] A mining excavator is a type of mining machinery specially used for mining operations in underground and open-pit mines. It can realize functions such as excavation, loading and transportation of minerals through different working mechanisms and principles. It is an indispensable and important equipment in mining production.
[0003] Often a large amount of dust is generated during the mining process. A large amount of dust is suspended in the air, which not only seriously reduces the air quality in the working area, but also poses a threat to the respiratory system and physical health of the workers. Therefore, a spray dust suppression device is needed to suppress the dust. However, since the spray dust suppression device is usually fixedly installed on the mining machine, although it can spray dust in the direction of the excavating arm, it can only suppress dust in a fixed range. The spraying range is small, resulting in low dust suppression efficiency.
[0004] Therefore, there is an urgent need to improve a spray dust suppression device for a mining excavator to solve the above-mentioned problems. Utility Model Content
[0005] In order to achieve the above-mentioned purpose, the main technical solutions adopted by the present invention include: a spray dust suppression device for a mining excavator, comprising a body, an engine is installed on the body, a mobile crawler is installed at the bottom of the body, a driving cabin is installed on the body, a mechanical arm is installed on the body, a first gear is installed on the body, two fixing frames are symmetrically installed on the first gear, a wind tube is installed between the fixing frames, a grille plate is installed on one side of the wind tube, a first drive motor is installed on one side of the grille plate, a fan is installed in the wind tube, the output end of the first drive motor is connected to the fan, and a water injection ring is installed on the side of the wind tube away from the grille plate. A plurality of atomizing nozzles are equidistantly installed on the water injection ring, a first vertical plate is installed on the engine, a water tank is installed on the first vertical plate, a second vertical plate is installed on the engine, a water pump is installed on the top of the second vertical plate, a water inlet pipe is installed on one side of the water pump, a water outlet hose is installed on the side of the water pump away from the water inlet pipe, the water outlet hose is connected to the water injection ring, a disc is rotatably installed on the inner wall of the first gear, a rack is slidably installed on the body, a support plate is installed on the body, a second drive motor is installed on one side of the support plate, a second gear is installed on the second drive motor, and the rack is meshed with the first gear and the second gear.
[0006] Preferably, an electric telescopic rod is installed on the first gear, one end of the electric telescopic rod is connected to the air duct, a circular plate is installed on one side of the fixed frame, a rotating rod is rotatably installed on one side of the circular plate, and one end of the rotating rod is connected to the air duct.
[0007] Preferably, a protective shell is installed on the outer wall of the second drive motor.
[0008] Preferably, a disassembly mechanism is installed on one side of the grille plate, and the disassembly mechanism includes a fixing frame symmetrically installed on the wind tube, two springs are symmetrically installed on the inner wall of the fixing frame, a locking block is installed on one side of the spring, and locking grooves are opened on both sides of the grille plate.
[0009] Preferably, a pull rod is installed on the outer wall of the engaging block, and a fixing groove adapted to the pull rod is opened on the outer wall of the fixing frame.
[0010] Preferably, the engaging groove is adapted to the engaging block.
[0011] Preferably, sun-proof glass is installed on the driving cabin.
[0012] The utility model has at least the following beneficial effects:
[0013] By using the cooperation of the water tank, the air duct, the atomizing nozzle, the second drive motor, the second gear, the first gear and the rack, the atomizing nozzle can continuously rotate while spraying dust reduction toward the robotic arm. This not only increases the range of dust reduction, but also improves the efficiency of dust reduction. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:
[0015] Figure 1 It is an overall schematic diagram of the utility model;
[0016] Figure 2 It is a side view schematic diagram of the utility model;
[0017] Figure 3 This is an enlarged schematic diagram of point A of the present utility model;
[0018] Figure 4 It is a front view schematic diagram of the utility model;
[0019] Figure 5 It is a partial structural diagram of the utility model;
[0020] Figure 6 This is a schematic top view of the hair dryer of the present invention;
[0021] Figure 7 This is an enlarged schematic diagram of point B of the present utility model;
[0022] Figure 8 It is a cross-sectional view of the disassembly mechanism of the present utility model.
[0023] In the figure, 1. body; 2. engine; 3. moving track; 4. driving cabin; 5. mechanical arm; 6. first gear; 7. fixing frame; 8. air duct; 9. grille plate; 10. first driving motor; 11. fan; 12. water injection ring; 13. atomizing nozzle; 14. first vertical plate; 15. water tank; 16. second vertical plate; 17. water pump; 18. water inlet pipe; 19. water outlet hose; 20. disc; 21. rack; 22. support plate; 23. second driving motor; 24. second gear; 25. electric telescopic rod; 26. circular plate; 27. rotating rod; 28. protective shell; 29. disassembly mechanism; 30. fixing frame; 31. spring; 32. engaging block; 33. engaging groove; 34. pull rod; 35. fixing groove; 36. sunscreen. DETAILED DESCRIPTION
[0024] The following will describe the implementation methods of the present application in detail with reference to the accompanying drawings and examples, so that the implementation process of how the present application applies technical means to solve technical problems and achieve technical effects can be fully understood and implemented accordingly.
[0025] like Figures 1-8As shown, the spray dust suppression device for a mining excavator provided in this embodiment includes a body 1, an engine 2 is installed on the body 1, a mobile crawler 3 is installed at the bottom of the body 1, a driving cabin 4 is installed on the body 1, a mechanical arm 5 is installed on the body 1, a first gear 6 is installed on the body 1, two fixing frames 7 are symmetrically installed on the first gear 6, a wind tube 8 is installed between the fixing frames 7, a grille plate 9 is installed on one side of the wind tube 8, a first drive motor 10 is installed on one side of the grille plate 9, a fan 11 is installed in the wind tube 8, the output end of the first drive motor 10 is connected to the fan 11, a water injection ring 12 is installed on the side of the wind tube 8 away from the grille plate 9, and a plurality of atomizing nozzles 13 are equidistantly installed on the water injection ring 12, a first vertical plate 14 is installed on the engine 2, a water tank 15 is installed on the first vertical plate 14, and a second vertical plate 16 is installed on the engine 2. A water pump 17 is installed on the top of the second vertical plate 16, and a water inlet pipe 18 is installed on one side of the water pump 17. A water outlet hose 19 is installed on the side of the water pump 17 away from the water inlet pipe 18. The water outlet hose 19 is connected to the water injection ring 12. A disc 20 is rotatably installed on the inner wall of the first gear 6, and a rack 21 is slidably installed on the body 1. A support plate 22 is installed on the body 1, and a second drive motor 23 is installed on one side of the support plate 22. A second gear 24 is installed on the second drive motor 23. The rack 21 is meshed with the first gear 6 and the second gear 24. The second drive motor 23 drives the second gear 24 to rotate forward and backward to drive the rack 21 to reciprocate. As the rack 21 reciprocates to drive the first gear 6 to rotate forward and backward, the wind tube 8 can be continuously rotated toward the robotic arm 5, thereby increasing the dust reduction range of the atomizing nozzle 13.
[0026] Further, such as Figures 1-8 As shown, an electric telescopic rod 25 is installed on the first gear 6, one end of the electric telescopic rod 25 is connected to the wind tube 8, a circular plate 26 is installed on one side of the fixed frame 7, and a rotating rod 27 is rotatably installed on one side of the circular plate 26, one end of the rotating rod 27 is connected to the wind tube 8, and the wind tube 8 can be adjusted up and down by pushing the electric telescopic rod 25, which is more convenient for dust reduction operations. A protective shell 28 is installed on the outer wall of the second drive motor 23 to protect the second drive motor 23 from interference from the external environment and thus reduce work efficiency. A sunscreen glass 36 is installed on the driving cabin 4 to reduce the driver's exposure to sunlight and thus affect normal operations.
[0027] Further, such as Figures 1-8As shown, a disassembly mechanism 29 is installed on one side of the grille plate 9, and the disassembly mechanism 29 includes a fixed frame 30 symmetrically installed thereon, two springs symmetrically installed on the inner wall of the fixed frame 30, and a clamping block 32 is installed on one side of the spring 31. Clamping grooves 33 are provided on both sides of the grille plate 9, and a pull rod 34 is installed on the outer wall of the clamping block 32. A fixing groove 35 adapted to the pull rod 34 is provided on the outer wall of the fixed frame 30, and the clamping groove 33 is adapted to the clamping block 32. By moving the pull rod 34, the clamping block 32 can be disengaged from the clamping groove 33 and retracted into the fixed frame 30. At the same time, the grille plate 9 loses its clamping fixation and can be conveniently replaced.
[0028] like Figures 1-8 As shown, the principle of the spray dust reduction device for a mining excavator provided in this embodiment is as follows: through the cooperation of the water pump 17, the water outlet hose 19, the water injection ring 12 and the atomizing nozzle 13, dust reduction can be sprayed toward the direction of the mechanical arm 5, and at the same time, the second drive motor 23 is used to drive the second gear 24 to rotate forward and reverse to drive the rack 21 to move back and forth. As the rack 21 moves back and forth to drive the first gear 6 to rotate forward and reverse, the wind tube 8 can be continuously rotated toward the mechanical arm 5, thereby increasing the dust reduction range of the atomizing nozzle 13 and effectively reducing the concentration of suspended particulate matter, inhalable particulate matter and fine particulate matter in the air.
[0029] For example, certain words are used in the specification and claims to refer to specific components. Those skilled in the art should understand that hardware manufacturers may use different terms to refer to the same component. This specification and claims do not use differences in names as a way to distinguish components, but use differences in the functions of the components as the criteria for distinction. For example, "including" mentioned throughout the specification and claims is an open term and should be interpreted as "including but not limited to". "Approximately" means that within an acceptable error range, those skilled in the art can solve technical problems within a certain error range and basically achieve technical effects.
[0030] It should be noted that the terms "include," "comprises," or any other variations thereof are intended to encompass non-exclusive inclusion, such that a product or system comprising a series of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such product or system. In the absence of further limitations, an element defined by the phrase "comprising a..." does not exclude the presence of other identical elements in the product or system comprising the element.
[0031] The above description shows and describes several preferred embodiments of the present invention. However, as previously mentioned, it should be understood that the present invention is not limited to the form disclosed herein and should not be construed as excluding other embodiments. Instead, the present invention can be used in various other combinations, modifications, and environments and can be modified within the scope of the present invention as taught herein or through the techniques or knowledge in the relevant field. Modifications and variations made by those skilled in the art that do not depart from the spirit and scope of the present invention are intended to be protected by the claims appended hereto.
Claims
1. A spray dust suppression device for a mining excavator, comprising a body (1), an engine (2) mounted on the body (1), a movable crawler (3) mounted on the bottom of the body (1), a driving cabin (4) mounted on the body (1), and a mechanical arm (5) mounted on the body (1), characterized in that: The machine body (1) is provided with a first gear (6), two fixing frames (7) are symmetrically provided on the first gear (6), a wind tube (8) is provided between the fixing frames (7), a grille plate (9) is provided on one side of the wind tube (8), a first driving motor (10) is provided on one side of the grille plate (9), a fan (11) is provided in the wind tube (8), an output end of the first driving motor (10) is connected to the fan (11), a water injection ring (12) is provided on the side of the wind tube (8) away from the grille plate (9), a plurality of atomizing nozzles (13) are equidistantly provided on the water injection ring (12), a first vertical plate (14) is provided on the engine (2), a water tank (15) is provided on the first vertical plate (14), and the engine (2) A second vertical plate (16) is installed on the upper portion of the machine body (1), a water pump (17) is installed on the top of the second vertical plate (16), a water inlet pipe (18) is installed on one side of the water pump (17), a water outlet hose (19) is installed on the side of the water pump (17) away from the water inlet pipe (18), the water outlet hose (19) is connected to the water injection ring (12), a disc (20) is rotatably installed on the inner wall of the first gear (6), a rack (21) is slidably installed on the machine body (1), a support plate (22) is installed on the machine body (1), a second drive motor (23) is installed on one side of the support plate (22), a second gear (24) is installed on the second drive motor (23), and the rack (21) is meshed with the first gear (6) and the second gear (24).
2. The spray dust suppression device for mining excavators according to claim 1, characterized in that: An electric telescopic rod (25) is mounted on the first gear (6), one end of the electric telescopic rod (25) is connected to the air duct (8), a circular plate (26) is mounted on one side of the fixing frame (7), a rotating rod (27) is rotatably mounted on one side of the circular plate (26), and one end of the rotating rod (27) is connected to the air duct (8).
3. The spray dust suppression device for mining excavators according to claim 1, characterized in that: A protective shell (28) is installed on the outer wall of the second driving motor (23).
4. The spray dust suppression device for mining excavators according to claim 1, characterized in that: A disassembly mechanism (29) is installed on one side of the grille plate (9), and the disassembly mechanism (29) includes a fixing frame (30) symmetrically installed on the air duct (8). Two springs (31) are symmetrically installed on the inner wall of the fixing frame (30), and a clamping block (32) is installed on one side of the spring (31). Clamping grooves (33) are opened on both sides of the grille plate (9).
5. The spray dust suppression device for mining excavators according to claim 4, characterized in that: A pull rod (34) is installed on the outer wall of the locking block (32), and a fixing groove (35) adapted to the pull rod (34) is opened on the outer wall of the fixing frame (30).
6. The spray dust suppression device for mining excavators according to claim 4, characterized in that: The engaging groove (33) is adapted to the engaging block (32).
7. The spray dust suppression device for mining excavators according to claim 1, characterized in that: The driving cabin (4) is provided with sun protection glass (36).