Slurry balance push bench with high deslagging efficiency

Abstract

The utility model discloses a slurry balance push bench with high deslagging efficiency, which relates to the field of push bench, and comprises a main body and a driving motor clamped and fixedly arranged at the inner end of the main body, the output end of the driving motor is fixedly connected with a rotating shaft lever, the outer side of the rotating shaft lever is clamped and fixedly sleeved with a clamping ring, and the outer side of the clamping ring is fixedly connected with a plurality of groups of scraping rods. A feeding shell is clamped on the side, close to the cutter head, in the main body, a filter screen is clamped in the feeding shell, a supporting plate is clamped in the main body, a driving shaft and a driven shaft are arranged at the bottom of the supporting plate in a penetrating mode, the driven shaft is fixedly sleeved with a second driven gear in a clamped mode, and the driving shaft is fixedly sleeved with a first driven gear and a second driving gear in a clamped mode. The driving device has the advantages that a plurality of working procedures on the pipe jacking machine can be driven through a single motor, consumption of electric energy is reduced, the driving device is economical and environmentally friendly, slurry balance pipe jacking machines of different specifications and sizes can be supported, and the driving device has good applicability.

Description

Technical Field

[0001] The utility model relates to the field of pipe jacking machines, in particular to a mud-water balanced pipe jacking machine with high slag discharge efficiency. Background Art

[0002] Slurry pipe jacking (SJP) has become a widely used trenchless construction technique for underground pipelines due to its high safety and efficiency. The primary equipment used in slurry pipe jacking is a pipe jacking machine. During the construction process, the rotation of the cutterhead drives the drill bit, thereby advancing the underground pipeline. This excavation process often produces large rocks. These rocks can directly enter the slurry drainage pipes, blocking them and hindering the normal progress of the construction.

[0003] The patent with announcement number CN221256783U discloses a mud-water balanced pipe jacking machine. Through the mutual cooperation between the water pipe, the nozzle and the filter screen, the nozzle arranged at the bottom of the water pipe is used to spray water to flush impurities such as mud, stones or other hard objects, separate the mud from impurities such as stones or other hard objects, and make the mud dissolve in water to become muddy water, preventing the harder agglomerated mud from clogging the slag discharge port, thereby reducing the amount of mud and stone mixture and reducing the working pressure of the crushing device. However, when the mud-water balanced pipe jacking machine is in use, it has more internal work processes and requires the use of multiple motors, which consumes more electricity and is not environmentally friendly. Utility Model Content

[0004] The technical problem to be solved by the utility model is to provide a slurry balanced pipe jacking machine with high slag discharge efficiency. When the existing slurry balanced pipe jacking machine is in use, it has many internal work processes and requires the use of multiple motors, which consumes a lot of electricity and is not environmentally friendly.

[0005] In order to solve the above technical problems, the technical solution of the utility model is as follows: a slurry-water balanced pipe jacking machine with high slag discharge efficiency, comprising a main body, and also comprising a driving motor fixedly mounted on the inner end of the main body, the output end of the driving motor is fixedly connected to a rotating shaft, the outer side of the rotating shaft is fixedly sleeved with a clamping ring, the outer side of the clamping ring is fixedly connected to a plurality of scraper rods, a feed shell is clamped on the side of the interior of the main body close to the cutter disc, and a filter screen is clamped inside the feed shell;

[0006] A support plate is clamped inside the main body, and a driving shaft and a driven shaft are provided through the bottom of the support plate. The second slave gear is clamped and sleeved on the driven shaft, and the first slave gear and the second master gear are clamped and sleeved on the driving shaft. The first master gear is clamped and sleeved on the outer side of the rotating shaft near the support plate, and several groups of first ring crushing knives and several groups of second ring crushing knives are clamped and sleeved on the ends of the driving shaft and the driven shaft respectively.

[0007] As a further solution of the present invention: a cutter disc is provided at the outer end of the main body, and the rotating shaft passes through the filter screen and is engaged with the cutter disc.

[0008] As a further solution of the present invention: a plurality of groups of scraping rods are distributed on the clamping ring at equal intervals, and the plurality of groups of scraping rods are all in contact with the filter screen.

[0009] As a further solution of the present invention: the first master gear is engaged with the first slave gear through a rotating shaft, the first slave gear and the second master gear are respectively located on both sides of the support plate, and the second master gear is engaged with the second slave gear through a driving shaft.

[0010] As a further solution of the present invention: several groups of the first ring crushing knives are distributed on the driving shaft at equal intervals, several groups of the second ring crushing knives are distributed on the driven shaft at equal intervals, and several groups of the first ring crushing knives and several groups of the second ring crushing knives are staggered.

[0011] As a further solution of the present invention: a bearing trough is provided on the lower side of the main body, a first adjusting rod is provided through the bearing trough, two groups of first sliding blocks are sleeved on the outer side of the first adjusting rod, and both sides of the two groups of first sliding blocks are fixedly connected with connecting blocks;

[0012] The other ends of the four groups of connecting blocks are fixedly connected to a side trough body, a second adjusting rod is provided through the side trough body, a second sliding block is sleeved on the outer side of the second adjusting rod, and the upper side of the second sliding block is fixedly connected to a limiting plate.

[0013] As a further solution of the present invention: a symmetrical threaded section is provided on the outer side of the first adjusting rod, and the two groups of first sliders are threadedly connected to the first adjusting rod, a sliding groove opening is opened through the bearing groove body, and the two groups of first sliders are located inside the sliding groove opening.

[0014] As a further solution of the present invention: the second slider is threadedly connected to the second adjusting rod, the second slider is located inside the side trough body, and the four groups of limit plates are symmetrically arranged about the main body.

[0015] Compared with the prior art, the beneficial effects of the present invention include: by starting the driving motor inside the main body to drive the rotating shaft to rotate, thereby driving the cutter disc and the retaining ring to rotate together, and then scraping the impurities on the filter screen with the cooperation of several groups of scraping rods, until the impurities and stones are sent between several groups of first ring crushing knives and several groups of second ring crushing knives. At the same time, the rotation of the rotating shaft will drive the first main gear to rotate, thereby driving the driving shaft to rotate through the meshing first main gear and the first slave gear, and then driving the driven shaft to rotate relative to each other through the meshing second main gear and the second slave gear, until several groups of first ring crushing knives and several groups of second ring crushing knives rotate relative to each other. Multiple work processes on the pipe jacking machine can be driven by a single motor, reducing the consumption of electricity, which is more economical and environmentally friendly.

[0016] Compared with the prior art, the beneficial effects of the present invention include: by rotating the first adjusting rod on the load-bearing trough body, the two groups of first sliders are driven to move relative to each other under the cooperation of the symmetrical threaded sections and the sliding groove mouth, thereby driving the four groups of side trough bodies to move relative to each other under the cooperation of the four groups of connecting blocks, until the four groups of side trough bodies are respectively located at the two end positions of the main body, and then the second adjusting rods on the four groups of side trough bodies are respectively rotated, thereby driving the four groups of limit plates to move relative to each other through the threaded connection between the second adjusting rod and the second slider, until the four groups of limit plates are all fitted with the main body, which can support mud-water balanced pipe jacking machines of different specifications and sizes, and has good applicability. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a structural schematic diagram of a slurry-water balanced pipe jacking machine with high slag discharge efficiency in an embodiment of the present utility model;

[0018] Figure 2 This is a cross-sectional structural diagram of a slurry-water balanced pipe jacking machine with high slag discharge efficiency in an embodiment of the present utility model;

[0019] Figure 3 This is a schematic diagram of the internal structure of a slurry-water balanced pipe jacking machine with high slag discharge efficiency in an embodiment of the present utility model;

[0020] Figure 4 Schematic diagram of the connection structure of the load-bearing trough body in an embodiment of the present utility model.

[0021] In the figure: 1. Main body; 2. Cutter disc; 3. Driving motor; 4. Rotating shaft; 5. Feed shell; 6. Filter screen; 7. Snap ring; 8. Scraper rod; 9. Support plate; 10. First main gear; 11. Driving shaft; 12. Driven shaft; 13. First slave gear; 14. Second main gear; 15. Second slave gear; 16. First ring crushing knife; 17. Second ring crushing knife; 18. Bearing trough; 19. First adjusting rod; 20. First slider; 21. Connecting block; 22. Slide groove; 23. Side trough; 24. Second adjusting rod; 25. Second slider; 26. Limit plate. DETAILED DESCRIPTION

[0022] The following further describes specific embodiments of the present invention in conjunction with the accompanying drawings. It should be noted that the descriptions of these embodiments are intended to aid understanding of the present invention and do not constitute limitations on the present invention. Furthermore, the technical features involved in the various embodiments of the present invention described below may be combined with one another as long as they do not conflict with one another.

[0023] Example 1, please refer to Figures 1-4 , a slurry balanced pipe jacking machine with high slag discharge efficiency includes a main body 1, and also includes a driving motor 3 fixedly installed at the inner end of the main body 1, the output end of the driving motor 3 is fixedly connected to a rotating shaft 4, the outer side of the rotating shaft 4 is fixedly sleeved with a clamping ring 7, and the outer side of the clamping ring 7 is fixedly connected to a plurality of scraper rods 8, a feed shell 5 is clamped on the side of the interior of the main body 1 near the cutter disc 2, a filter screen 6 is clamped inside the feed shell 5, a support plate 9 is clamped inside the main body 1, and a driving shaft 11 and a driven shaft 12 are penetrated by the bottom of the support plate 9, a second slave gear 15 is fixedly sleeved on the driven shaft 12, a first slave gear 13 and a second main gear 14 are fixedly sleeved on the driving shaft 11, a first main gear 10 is fixedly sleeved on the outer side of the rotating shaft 4 near the support plate 9, and a plurality of groups of first ring crushing knives 16 and a plurality of groups of second ring crushing knives 17 are respectively fixedly sleeved on the ends of the driving shaft 11 and the driven shaft 12.

[0024] A cutter disc 2 is provided at the outer end of the main body 1 , and a rotating shaft 4 passes through the filter screen 6 and is engaged with the cutter disc 2 .

[0025] In this embodiment, the cutter head 2 is rotated by rotating the shaft 4 .

[0026] Several groups of scraping rods 8 are distributed on the clamping ring 7 at equal intervals, and the several groups of scraping rods 8 are all in contact with the filter screen 6 .

[0027] In this embodiment, impurities on the filter screen 6 are scraped off by a plurality of groups of scraping rods 8 so as to improve the slag discharge efficiency of the pipe jacking machine.

[0028] The first master gear 10 is meshed with the first slave gear 13 through the rotating shaft 4. The first slave gear 13 and the second master gear 14 are respectively located on both sides of the support plate 9. The second master gear 14 is meshed with the second slave gear 15 through the driving shaft 11. Several groups of first ring crushing knives 16 are evenly distributed on the driving shaft 11, and several groups of second ring crushing knives 17 are evenly distributed on the driven shaft 12. The groups of first ring crushing knives 16 and the groups of second ring crushing knives 17 are staggered.

[0029] In this embodiment, several groups of first ring crushing knives 16 and several groups of second ring crushing knives 17 are used to crush the stones, thereby further improving the slag discharge efficiency.

[0030] Specifically, the driving motor 3 inside the main body 1 is started to drive the rotating shaft 4 to rotate, thereby driving the cutter disc 2 and the retaining ring 7 to rotate together, and then the impurities on the filter screen 6 are scraped off with the cooperation of several groups of scraping rods 8, until the impurities and stones are sent between several groups of first ring crushing knives 16 and several groups of second ring crushing knives 17. At the same time, the rotation of the rotating shaft 4 will drive the first main gear 10 to rotate, thereby driving the driving shaft 11 to rotate through the meshing first main gear 10 and the first slave gear 13, and then driving the driven shaft 12 to rotate relative to each other through the meshing second main gear 14 and the second slave gear 15, until several groups of first ring crushing knives 16 and several groups of second ring crushing knives 17 rotate relative to each other. Multiple work processes on the pipe jacking machine can be driven by a single motor, reducing energy consumption and being more economical and environmentally friendly.

[0031] Example 2, please refer to Figures 1-4 A slurry balanced pipe jacking machine with high slag discharge efficiency, a bearing trough 18 is provided on the lower side of the main body 1, a first adjusting rod 19 is provided on the bearing trough 18, two groups of first sliders 20 are sleeved on the outer side of the first adjusting rod 19, both sides of the two groups of first sliders 20 are fixedly connected with connecting blocks 21, the other ends of the four groups of connecting blocks 21 are fixedly connected with side troughs 23, a second adjusting rod 24 is provided on the outer side of the second adjusting rod 24, a second slider 25 is sleeved on the upper side of the second slider 25.

[0032] Symmetrical threaded sections are provided on the outer side of the first adjusting rod 19 , and both sets of first sliders 20 are threadedly connected to the first adjusting rod 19 . A slide slot 22 is provided through the bearing trough 18 , and both sets of first sliders 20 are located inside the slide slot 22 .

[0033] In this embodiment, the first adjusting rod 19 is threadedly connected to the first slider 20 to facilitate relative movement of the two groups of first sliders 20 .

[0034] The second slider 25 is threadedly connected to the second adjusting rod 24 . The second slider 25 is located inside the side groove 23 . The four groups of limiting plates 26 are symmetrically arranged about the main body 1 .

[0035] In this embodiment, the second adjusting rod 24 and the second slider 25 are threadedly connected to facilitate movement of the limiting plate 26 .

[0036] Specifically, by rotating the first adjusting rod 19 on the bearing trough body 18, the two groups of first sliders 20 are driven to move relative to each other with the cooperation of the symmetrical threaded sections and the sliding groove mouths 22, thereby driving the four groups of side trough bodies 23 to move relative to each other with the cooperation of the four groups of connecting blocks 21, until the four groups of side trough bodies 23 are respectively located at the two end positions of the main body 1, and then the second adjusting rods 24 on the four groups of side trough bodies 23 are respectively rotated, thereby driving the four groups of limit plates 26 to move relative to each other through the threaded connection between the second adjusting rod 24 and the second slider 25, until the four groups of limit plates 26 are all fitted with the main body 1, which can support mud-water balanced pipe jacking machines of different specifications and sizes, and has good applicability.

[0037] The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited to the described embodiments. It is apparent to those skilled in the art that various changes, modifications, substitutions, and variations to these embodiments may be made without departing from the principles and spirit of the present invention, and these changes and modifications still fall within the scope of protection of the present invention.

Claims

1. A slurry-water balanced pipe jacking machine with high slag discharge efficiency, comprising a main body (1), characterized in that: It also includes a driving motor (3) fixedly mounted on the inner end of the main body (1), the output end of the driving motor (3) is fixedly connected to a rotating shaft (4), the outer side of the rotating shaft (4) is fixedly sleeved with a clamping ring (7), the outer side of the clamping ring (7) is fixedly connected to a plurality of scraper rods (8), the inner side of the main body (1) close to the cutter disc (2) is fixedly mounted with a feed shell (5), and the inner side of the feed shell (5) is fixedly connected with a filter screen (6); The interior of the main body (1) is clamped with a support plate (9), and a driving shaft (11) and a driven shaft (12) are provided through the bottom of the support plate (9). The driven shaft (12) is clamped with a second slave gear (15), and the driving shaft (11) is clamped with a first slave gear (13) and a second master gear (14). The outer side of the rotating shaft (4) is clamped with a first master gear (10) near the support plate (9), and the ends of the driving shaft (11) and the driven shaft (12) are respectively clamped with a plurality of first ring crushing knives (16) and a plurality of second ring crushing knives (17).

2. The slurry-water balanced pipe jacking machine with high slag discharge efficiency according to claim 1, characterized in that: A cutter disc (2) is provided at the outer end of the main body (1), and the rotating shaft (4) passes through the filter screen (6) and is engaged with the cutter disc (2).

3. The slurry-water balanced pipe jacking machine with high slag discharge efficiency according to claim 2, characterized in that: Several groups of scraping rods (8) are distributed on the clamping ring (7) at equal intervals, and the several groups of scraping rods (8) are all in contact with the filter screen (6).

4. The slurry-water balanced pipe jacking machine with high slag discharge efficiency according to claim 1, characterized in that: The first master gear (10) is meshed with the first slave gear (13) via a rotating shaft (4); the first slave gear (13) and the second master gear (14) are respectively located on both sides of the support plate (9); the second master gear (14) is meshed with the second slave gear (15) via a driving shaft (11).

5. The slurry-water balanced pipe jacking machine with high slag discharge efficiency according to claim 4, characterized in that: Several groups of the first ring crushing knives (16) are distributed on the driving shaft (11) at equal intervals, and several groups of the second ring crushing knives (17) are distributed on the driven shaft (12) at equal intervals, and the several groups of the first ring crushing knives (16) and the several groups of the second ring crushing knives (17) are arranged in an alternating manner.

6. The slurry-water balanced pipe jacking machine with high slag discharge efficiency according to claim 1, characterized in that: A bearing trough (18) is provided on the lower side of the main body (1), a first adjusting rod (19) is provided through the bearing trough (18), two groups of first sliding blocks (20) are sleeved on the outer side of the first adjusting rod (19), and both sides of the two groups of first sliding blocks (20) are fixedly connected with connecting blocks (21); The other ends of the four groups of connecting blocks (21) are all fixedly connected to a side trough (23), a second adjusting rod (24) is provided through the side trough (23), a second slider (25) is sleeved on the outer side of the second adjusting rod (24), and the upper side of the second slider (25) is fixedly connected to a limiting plate (26).

7. The slurry-water balanced pipe jacking machine with high slag discharge efficiency according to claim 6, characterized in that: A symmetrical threaded section is provided on the outer side of the first adjusting rod (19), and the two groups of first sliders (20) are both threadedly connected to the first adjusting rod (19); a sliding groove opening (22) is provided through the bearing trough body (18), and the two groups of first sliders (20) are both located inside the sliding groove opening (22).

8. The slurry-water balanced pipe jacking machine with high slag discharge efficiency according to claim 6, characterized in that: The second slider (25) is threadedly connected to the second adjusting rod (24), and the second slider (25) is located inside the side trough (23). The four groups of limiting plates (26) are symmetrically arranged with respect to the main body (1).

Images