Optical storage lubricating system for transmission chain of offshore wind generating set
By building a solar storage and lubrication system and utilizing photovoltaic power generation and satellite communication monitoring, the problem of lack of power supply and lubrication in the transmission chain of deep-sea wind turbines has been solved, automatic lubrication and real-time monitoring of the transmission chain have been achieved, and the service life of the wind turbine has been extended.
Patent Information
- Application Number
- CN202422753066.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-11-12
AI Technical Summary
The transmission chain of wind turbines in deep sea areas lacks power supply and oil lubrication, resulting in wear and irreversible damage, affecting the life of wind turbine gears.
Photovoltaic panels, AC components, battery components, solar storage controllers, voltage-stabilized power supply components, output time adjustable components and communication monitoring components are used to build a solar storage lubrication system. This system monitors and controls the power supply of the transmission chain in real time, powers the lubrication pump through photovoltaic power generation and transmits data back.
It effectively avoids transmission chain wear and gear damage, extends the service life of the wind turbine, and realizes automatic lubrication and real-time monitoring through photovoltaic power generation and satellite communication.
Smart Images

Figure CN223359322U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of offshore wind turbine transmission chains, in particular to a light storage lubrication system for offshore wind turbine transmission chains. Background Art
[0002] With the development of wind turbines (hereinafter referred to as wind turbines) in deep sea areas, the window period is shortened and the construction period of wind turbines is continuously lengthened. During this period, due to the incompleteness of submarine cable operations or the lack of window period, the wind turbine transmission chain lacks power supply and oil lubrication, which will cause irreversible damage such as transmission chain wear, and further lead to damage to wind turbine gears. Utility Model Content
[0003] The purpose of the utility model is to overcome the deficiencies of the prior art and provide a light-storage lubrication system for the transmission chain of an offshore wind turbine generator set, which can effectively solve the problems of transmission chain wear and damage caused by lack of power supply and oil lubrication before the wind turbine is connected to the grid.
[0004] The purpose of the utility model can be achieved by adopting the following technical solutions:
[0005] A photovoltaic storage lubrication system for the transmission chain of an offshore wind turbine generator set includes a photovoltaic panel assembly, a mains power assembly, a battery assembly, a photovoltaic storage controller, a voltage-stabilized power supply assembly, an output time adjustable assembly, and a communication monitoring assembly. The photovoltaic panel assembly, mains power assembly, and battery assembly are respectively connected to the photovoltaic storage controller, and the charging mode is adjusted by the photovoltaic storage controller. The photovoltaic storage controller is connected to the output time adjustable assembly via the voltage-stabilized power supply assembly, and the output voltage is adjusted via the voltage-stabilized power supply assembly. The output time adjustable assembly is connected to a DC lubrication pump of the transmission chain and other power supply equipment of the wind turbine generator set, and the power supply duration is controlled via the output time adjustable assembly. The photovoltaic storage controller is communicatively connected to the communication monitoring assembly, and the power supply status of the power supply equipment and the DC lubrication pump is monitored in real time via the communication monitoring assembly.
[0006] Furthermore, the photovoltaic panel assembly includes a photovoltaic panel assembly G1 and a miniature circuit breaker F2, and the output port of the photovoltaic panel assembly G1 is connected to the photovoltaic charging port PCV of the photovoltaic storage controller through the miniature circuit breaker F2.
[0007] Furthermore, the AC power component includes a AC auxiliary transformer T1, a miniature circuit breaker F1, a molded case circuit breaker Q1 and an AC-to-DC switching power supply U1. The output port of the AC auxiliary transformer T1 is connected to the input port of the AC-to-DC switching power supply U1 through the miniature circuit breaker F1, the output port of the AC-to-DC switching power supply U1 is connected to the AC charging port ECV of the photovoltaic storage controller, and the molded case circuit breaker Q1 is connected to the output port of the AC auxiliary transformer T1.
[0008] Furthermore, the battery pack assembly includes a miniature circuit breaker F3 and a battery pack G2, and the battery pack G2 is connected to the battery charge and discharge port BAT of the solar storage controller through the miniature circuit breaker F3.
[0009] Furthermore, the voltage-stabilized power supply assembly includes a miniature circuit breaker F4 and an adjustable output voltage-stabilized switching power supply U3 , and the input port of the adjustable output voltage-stabilized switching power supply U3 is connected to the load output port Load of the solar storage controller through the miniature circuit breaker F4 .
[0010] Furthermore, the output time adjustable component includes a time relay assembly U4 and a miniature circuit breaker F5, and the input port of the time relay assembly U4 is connected to the output port of the adjustable output regulated switching power supply U3 of the regulated power supply assembly through the miniature circuit breaker F5.
[0011] Furthermore, the communication monitoring component includes a miniature circuit breaker F6, a satellite monitoring device A1 and a switch A2. The input ports of the satellite monitoring device A1 and the switch A2 are connected to the output port of the adjustable output voltage-stabilized switching power supply U3 of the output time adjustable component through the miniature circuit breaker F6. The satellite monitoring device A1 is communicatively connected to the photovoltaic storage controller through the switch A2, and the switch A2 is communicatively connected to the centralized control center of the wind turbine generator set.
[0012] Furthermore, the photovoltaic storage controller includes a mains charging port ECV, a photovoltaic charging port PCV, a battery charging and discharging port BAT, a load output port Load and a network communication port RJ45, and the network communication port RJ45 is connected to the communication monitoring component through a communication bus.
[0013] Furthermore, the input ports of the DC lubrication pump M1 and the DC lubrication pump M2 of the transmission chain are connected to the output port of the time relay assembly U4 of the output time adjustable component through the miniature circuit breaker F7.
[0014] Compared with the prior art, the present invention has the following advantages and beneficial effects:
[0015] The utility model can solve the pain point of wind turbines that cannot automatically lubricate the transmission chain due to short operation time and long construction period when they are developed in deep sea and floating type. The lubrication pump is powered by photovoltaic power generation, and data is transmitted back and monitored in real time through communication means such as satellites, and fault records and alarms are provided to avoid irreversible damage such as transmission chain wear, thereby avoiding damage to wind turbine gears and extending the life of the wind turbine. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a system structure diagram of the utility model.
[0017] Figure 2This is a system principle diagram of the utility model. DETAILED DESCRIPTION
[0018] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0019] like Figures 1 to 2 As shown, this embodiment provides a photovoltaic storage lubrication system for the transmission chain of an offshore wind turbine generator set, including a photovoltaic panel component 1, an AC power component 2, a battery pack component 3, a photovoltaic storage controller U2, a voltage-stabilized power supply component 4, an output time adjustable component 5 and a communication monitoring component. The photovoltaic panel component 1, the AC power component 2 and the battery pack component 3 are respectively connected to the photovoltaic storage controller, and the charging mode is adjusted by the photovoltaic storage controller. The photovoltaic storage controller is connected to the output time adjustable component 5 through the voltage-stabilized power supply component 4, and the output voltage is adjusted by the voltage-stabilized power supply component 4. The output time adjustable component 5 is connected to the DC lubrication pump of the transmission chain and other power supply equipment of the wind turbine generator set, and the power supply duration is controlled by the output time adjustable component 5. The photovoltaic storage controller is communicatively connected to the communication monitoring component, and the power supply status of the power supply equipment and the DC lubrication pump is monitored in real time through the communication monitoring component.
[0020] The photovoltaic panel assembly 1 includes a photovoltaic panel assembly G1 and a miniature circuit breaker F2. The output port of the photovoltaic panel assembly G1 is connected to the photovoltaic charging port PCV of the photovoltaic storage controller U2 through the miniature circuit breaker F2.
[0021] The AC power component 2 includes a AC power auxiliary transformer T1, a miniature circuit breaker F1, a molded case circuit breaker Q1 and an AC-to-DC switching power supply U1. The output port of the AC power auxiliary transformer T1 is connected to the input port of the AC-to-DC switching power supply U1 through the miniature circuit breaker F1. The output port of the AC-to-DC switching power supply U1 is connected to the AC power charging port ECV of the photovoltaic storage controller U2. The molded case circuit breaker Q1 is connected to the output port of the AC power auxiliary transformer T1.
[0022] The battery pack assembly 3 includes a miniature circuit breaker F3 and a battery pack G2. The battery pack G2 is connected to the battery charge and discharge port BAT of the photovoltaic storage controller U2 via the miniature circuit breaker F3.
[0023] The voltage-stabilized power supply component 4 includes a miniature circuit breaker F4 and an adjustable output voltage-stabilized switching power supply U3. The input port of the adjustable output voltage-stabilized switching power supply U3 is connected to the load output port Load of the photovoltaic storage controller U2 through the miniature circuit breaker F4. The adjustable output voltage-stabilized switching power supply U3 has an output voltage regulation function and can be compatible with the voltage range of the lubrication pumps of various R&D models, as well as the voltage range of the load connected subsequently.
[0024] The output time adjustable component 5 includes a time relay combination U4 and a miniature circuit breaker F5. The input port of the time relay combination U4 is connected to the output port of the adjustable output voltage-stabilized switching power supply U3 through the miniature circuit breaker F5. The time relay combination U4 can control the power supply duration of the lubrication pump, and modes such as delayed power-on, delayed power-off, and delayed power-on and power-off can be selected.
[0025] The communication monitoring component features both satellite wireless real-time monitoring and wired centralized control monitoring, primarily used to monitor the actual operation of the photovoltaic lubrication system at the wind turbine site and record data. Specifically, it includes miniature circuit breaker F6, satellite monitoring device A1, and switch A2. The input ports of satellite monitoring device A1 and switch A2 are connected to the output port of adjustable output voltage-stabilized switching power supply U3 via miniature circuit breaker F6. Satellite monitoring device A1 is connected to photovoltaic controller U2 via switch A2. Switch A2 has a reserved fiber optic port, which is connected to a submarine optical cable via optical fiber to communicate with the wind turbine's centralized control center for remote communication. The communication monitoring component also monitors other main control signals of the wind turbine. Power is provided by photovoltaic storage, and the wind turbine's main control system signals are connected to switch A2 via a network cable for data transmission.
[0026] The photovoltaic storage controller U2 includes a mains charging port ECV, a photovoltaic charging port PCV, a battery charge and discharge port BAT, a load output port Load and a network communication port RJ45. The photovoltaic storage controller U2 has a parameter setting function and can be adjusted according to the voltage of the photovoltaic port, the mains port and the battery port, and can only charge with mains power, only charge with photovoltaic power, or charge photovoltaic / battery at the same time. Through parameter setting, various charging requirements in wind turbine applications can be met. At the same time, the network communication port RJ45 includes but is not limited to Modbus RTU, TCP and other common communications. The network communication port RJ45 is connected to the communication monitoring component through the communication bus. Through the communication connection, the power supply monitoring, status monitoring, data overview, remote update of configuration parameters and other functions of the photovoltaic storage lubrication system can be realized.
[0027] The input ports of the DC lubrication pumps M1 and M2 of the transmission chain are connected to the output port of the time relay assembly U4 via the miniature circuit breaker F7. The charging modes of the solar energy storage lubrication system of this embodiment include:
[0028] Mode 1: Photovoltaic charging mode: The photovoltaic panel assembly G1 generates electricity, which is then charged to the battery pack G2 via the miniature circuit breaker F2 and the photovoltaic storage controller U2.
[0029] Mode 2, mains charging mode: when the sunlight is insufficient and the mains is online, the battery pack G2 is charged through the mains auxiliary transformer T1, the miniature circuit breaker F1, the AC to DC switching power supply U1 (for AC to DC conversion), and the solar storage controller U2;
[0030] Mode 3: Combined charging mode. When there is sufficient sunlight and the mains is online, the combined charging mode can be set by setting the charging voltage parameters of the solar storage controller U2. That is, the mains is used for charging first. When the mains charging capacity reaches the preset value of the battery, the photovoltaic slow charging mode is switched on.
[0031] Mode 4, battery discharge lubrication mode. When the battery pack power is greater than the shutdown voltage, the battery pack G2 discharges through the miniature circuit breaker F3, and the discharge is controlled by the solar storage controller U2. The DC lubrication pump M1 and DC lubrication pump M2 are powered through the miniature circuit breaker F4, the adjustable output voltage-stabilized switching power supply U3 (for output voltage control), the miniature circuit breaker F5, the time relay combination U4 (controls power supply and power-off duration), and the miniature circuit breaker F7.
[0032] The solar-powered lubrication system of this embodiment can be configured for both local and automatic control. When in local control, remote configuration updates cannot be sent. Local control allows charging based on preset mains and photovoltaic charging voltages. Battery discharge is protected by backfeed protection, disconnecting the load when the battery charge falls below 10%. Automatic control allows for remote configuration parameter updates and allows for remote selection of photovoltaic or mains charging. This system also features a wind turbine backup UPS function, providing a reserved interface when the miniature circuit breaker F6 output is disconnected, allowing for uninterrupted DC 24V operation of the wind turbine's main control system.
[0033] The above is only a preferred embodiment of the present utility model patent, but the protection scope of the present utility model patent is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the scope disclosed by the present utility model patent based on the technical solution and the utility model patent concept of the present utility model patent, which falls within the protection scope of the present utility model patent.
Claims
1. A light storage lubrication system for the transmission chain of an offshore wind turbine generator set, characterized by: It includes a photovoltaic panel component, a mains component, a battery pack component, a photovoltaic storage controller, a voltage-stabilized power supply component, an output time adjustable component and a communication monitoring component. The photovoltaic panel component, the mains component and the battery pack component are respectively connected to the photovoltaic storage controller, and the charging mode is adjusted by the photovoltaic storage controller. The photovoltaic storage controller is connected to the output time adjustable component through the voltage-stabilized power supply component, and the output voltage is adjusted through the voltage-stabilized power supply component. The output time adjustable component is connected to the DC lubrication pump of the transmission chain and other power supply equipment of the wind turbine generator set, and the power supply duration is controlled through the output time adjustable component. The photovoltaic storage controller is communicatively connected to the communication monitoring component, and the power supply status of the power supply equipment and the DC lubrication pump is monitored in real time through the communication monitoring component.
2. The offshore wind turbine transmission chain light storage lubrication system according to claim 1 is characterized in that: The photovoltaic panel assembly includes a photovoltaic panel assembly G1 and a miniature circuit breaker F2. The output port of the photovoltaic panel assembly G1 is connected to the photovoltaic charging port PCV of the photovoltaic storage controller through the miniature circuit breaker F2.
3. The offshore wind turbine transmission chain light storage lubrication system according to claim 1 is characterized in that: The AC power component includes a AC auxiliary transformer T1, a miniature circuit breaker F1, a molded case circuit breaker Q1 and an AC-to-DC switching power supply U1. The output port of the AC auxiliary transformer T1 is connected to the input port of the AC-to-DC switching power supply U1 through the miniature circuit breaker F1. The output port of the AC-to-DC switching power supply U1 is connected to the AC charging port ECV of the photovoltaic storage controller. The molded case circuit breaker Q1 is connected to the output port of the AC auxiliary transformer T1.
4. The offshore wind turbine transmission chain light storage lubrication system according to claim 1 is characterized in that: The battery pack assembly includes a miniature circuit breaker F3 and a battery pack G2, and the battery pack G2 is connected to the battery charge and discharge port BAT of the solar storage controller through the miniature circuit breaker F3.
5. The offshore wind turbine transmission chain light storage lubrication system according to claim 1 is characterized in that: The voltage-stabilized power supply assembly includes a miniature circuit breaker F4 and an adjustable output voltage-stabilized switching power supply U3. The input port of the adjustable output voltage-stabilized switching power supply U3 is connected to the load output port Load of the solar storage controller through the miniature circuit breaker F4.
6. The offshore wind turbine transmission chain light storage lubrication system according to claim 1 is characterized in that: The output time adjustable component includes a time relay assembly U4 and a miniature circuit breaker F5. The input port of the time relay assembly U4 is connected to the output port of the adjustable output regulated switching power supply U3 of the regulated power supply assembly through the miniature circuit breaker F5.
7. The offshore wind turbine transmission chain light storage lubrication system according to claim 1 is characterized in that: The communication monitoring component includes a miniature circuit breaker F6, a satellite monitoring device A1 and a switch A2. The input ports of the satellite monitoring device A1 and the switch A2 are connected to the output port of the adjustable output voltage-stabilized switching power supply U3 of the output time adjustable component through the miniature circuit breaker F6. The satellite monitoring device A1 is communicated with the photovoltaic storage controller through the switch A2, and the switch A2 is communicated with the centralized control center of the wind turbine generator set.
8. The optical storage lubrication system for the transmission chain of an offshore wind turbine generator set according to claim 1 is characterized in that: The photovoltaic storage controller includes a mains charging port ECV, a photovoltaic charging port PCV, a battery charging and discharging port BAT, a load output port Load and a network communication port RJ45. The network communication port RJ45 is connected to the communication monitoring component through a communication bus.
9. The offshore wind turbine transmission chain light storage lubrication system according to claim 1, characterized in that: The input ports of the DC lubrication pump M1 and the DC lubrication pump M2 of the transmission chain are connected to the output port of the time relay assembly U4 of the output time adjustable component through the miniature circuit breaker F7.