Tensioning oil cylinder assembly with piston convenient to take out
By introducing the installation mechanism of gear, rack and arc plate into the tensioning cylinder assembly, the piston can be easily disassembled, which solves the problem of complex disassembly of the traditional tensioning cylinder piston and improves the durability of the seal and the efficiency of equipment maintenance.
Patent Information
- Application Number
- CN202422608108.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-28
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-10-28
AI Technical Summary
The disassembly and replacement of traditional tensioner cylinder pistons is complex, especially time-consuming and labor-intensive when high sealing requirements are required. It can also easily damage the seals and increase the risk of equipment failure.
A tensioning cylinder assembly with an easy-to-remove piston is designed. The piston and sealing ring are separated by the coordination of the gear, rack and arc plate in the installation mechanism, avoiding direct pulling of the seal. The oil leakage detection mechanism is combined to ensure the sealing.
The piston disassembly process is simplified, the service life of the seal is extended, and the difficulty of equipment maintenance and the risk of reduced sealing performance are reduced.
Smart Images

Figure CN223359559U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tensioning oil cylinder assemblies, in particular to a tensioning oil cylinder assembly with a conveniently removed piston. Background Art
[0002] During the operation of mechanical equipment, tensioning cylinders, as key power actuators, are widely used in tensioning, control and other systems.
[0003] In actual work, in traditional tensioner cylinder designs, the disassembly and replacement of the piston is often complicated, especially when the equipment has high sealing requirements. Maintenance and repairs require a lot of time and manpower. At the same time, due to the complex connection between the piston and the inside of the cylinder, professional personnel are often required to operate it. The seals are easily damaged during the disassembly process, resulting in a decrease in sealing and an increased risk of equipment failure. Utility Model Content
[0004] (1) Technical issues to be resolved
[0005] In order to solve the above-mentioned problems of the prior art, the utility model provides a tensioning cylinder assembly with an easily removable piston, which solves the problem that the disassembly and replacement of the existing piston is often complicated, especially when the equipment has high sealing requirements, maintenance and repair require a lot of time and manpower. At the same time, due to the complex connection between the piston and the inside of the cylinder, professional personnel are often required to operate it, and the seal is easily damaged during the disassembly process, resulting in a decrease in sealing.
[0006] (2) Technical solution
[0007] In order to achieve the above-mentioned purpose, the main technical solutions adopted by this utility model are:
[0008] The cam is fixedly mounted on the support frame of the cylinder and is adapted to engage with the gear train of the piston in a manner which allows the cam to move relative to the gear train and to engage with the gear train when the cam is in engagement with the gear train.
[0009] An oil leakage detection mechanism is provided inside the piston body, and the oil leakage detection mechanism includes a mounting plate, a mounting hole, a test paper ring and a mounting rod. A plurality of mounting holes are opened at the top of the piston body, a test paper ring is snap-connected to the top of the mounting plate, and a plurality of mounting rods are fixedly connected to the bottom end of the mounting plate.
[0010] The inner wall of the piston body is rotatably connected with a connecting piece, and the top end of the connecting piece is rotatably connected to the inner wall of the tensioning oil cylinder assembly body.
[0011] The top end of the sealing ring is fixedly connected to the bottom end of the piston body, and the bottom end of the sealing ring is fixedly connected to a sealing head.
[0012] One end of the two first racks and one end of the two second racks are fixedly connected with an arc plate, and the outer sides of the four arc plates are all fitted to the inner side of the sealing ring.
[0013] A locking groove is provided in the middle of the limiting plate, the size of the locking groove matches the size of the limiting member, and the limiting plate is fixedly connected to both sides of the inner wall of the piston body.
[0014] The bottom end of the connecting rod is vertically slidably connected to a base, and the bottom end of the base is fixedly connected to the inner wall of the bottom end of the sealing head.
[0015] The bottom ends of the two racks 1 are respectively slidably connected to the top ends of the two slide rails 2, and the bottom ends of the two racks 2 are respectively slidably connected to the top ends of the two slide rails 1.
[0016] The bottom ends of the plurality of mounting rods are inserted into the inner walls of the plurality of mounting holes.
[0017] (3) Beneficial effects
[0018] The beneficial effect of the present invention is that: through the provided installation mechanism, when the user needs to take out the piston body, the user can separate the connecting piece from the tensioning oil cylinder assembly, and then the user can rotate the locking rod to make the limit piece disengage from the locking groove. As the locking rod rotates, the locking rod drives the gear to rotate, and the gear respectively engages the two racks 1 and the two racks 2 to move, and the two racks 1 and the two racks 2 respectively drive multiple arc plates close to the gear. At this time, the multiple arc plates no longer squeeze the sealing ring, and the user can now easily take out the piston body. At the same time, through the cooperation of the arc plate and the sealing ring, damage caused by direct pulling of the seal is avoided, thereby extending the service life of the seal. In conjunction with the provided oil leakage detection mechanism, when the user takes out the piston body, it can be observed whether there are stains on the test paper ring. If there are stains, it means that the sealing of the piston body is poor and needs to be inspected and replaced in time. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the structure of the utility model;
[0020] Figure 2 This is an exploded view of the piston body of the present invention;
[0021] Figure 3 This is a structural cross-sectional view of the piston body of the present utility model;
[0022] Figure 4 For the utility model Figure 3 Enlarged view of point A in the middle;
[0023] Figure 5 It is a structural schematic diagram of the sealing ring part of the utility model.
[0024] [Description of Reference Numerals]
[0025] 1. Tensioner cylinder assembly; 2. Connecting parts; 3. Piston body; 4. Oil leakage detection mechanism; 401. Mounting plate; 402. Mounting hole; 403. Test paper ring; 404. Mounting rod; 5. Mounting mechanism; 501. Sealing ring; 502. Limiting plate; 503. Connecting rod; 504. Base; 505. Gear; 506. Rack 1; 507. Rack 2; 508. Arc plate; 509. Locking rod; 510. Limiting parts; 511. Slide rail 1; 512. Slide rail 2; 513. Locking groove; 6. Sealing head. DETAILED DESCRIPTION
[0026] In order to better explain the present invention and facilitate understanding, the present invention is described in detail below through specific implementation methods in conjunction with the accompanying drawings.
[0027] Please refer to Figures 1 to 5 As shown, the utility model is a tensioning oil cylinder assembly with a piston that is easy to remove, including a tensioning oil cylinder assembly body 1, the interior of the tensioning oil cylinder assembly body 1 is vertically slidably connected to a piston body 3, the interior of the piston body 3 is provided with a mounting mechanism 5, the mounting mechanism 5 includes a sealing ring 501, a limiting plate 502, a connecting rod 503, a base 504, a gear 505, a rack 1 506, a rack 2 507, a slide rail 1 511, a slide rail 2 512, an arc plate 508, a locking rod 509 and a limiting member 510, a sealing ring 501 A gear 505 is provided inside, and rack 1 506 is meshed on both sides of the gear 505. Rack 2 507 is meshed on the front and back sides of the gear 505. A locking rod 509 is fixedly connected to the top of the gear 505. A limiter 510 is fixedly embedded in one end of the locking rod 509. The middle part of the locking rod 509 is rotatably connected to the limit plate 502. The bottom end of the gear 505 is rotatably connected to the connecting rod 503. The top of the base 504 is fixedly connected to two slide rails 1 511 and two slide rails 2 512.
[0028] An oil leakage detection mechanism 4 is provided inside the piston body 3. The oil leakage detection mechanism 4 includes a mounting plate 401, a mounting hole 402, a test paper ring 403 and a mounting rod 404. A plurality of mounting holes 402 are provided at the top of the piston body 3. The top of the mounting plate 401 is snap-connected with the test paper ring 403, and the bottom end of the mounting plate 401 is fixedly connected with a plurality of mounting rods 404. When the user needs to remove the piston body 3, the user can separate the connecting piece 2 from the tensioning cylinder assembly 1, and then the user can rotate the locking rod 509 to make the limit piece 510 disengage from the locking groove 513. As the locking rod 509 rotates, the locking rod 509 drives the gear 505 to rotate, and the gear 505 engages the two racks 1 506 and the two racks 2 507 to move respectively. The two racks 1 506 and the two racks 2 507 respectively drive multiple arc plates 508 to approach the gear 505. At this time, the multiple arc plates 508 no longer squeeze the sealing ring 501, and the user can easily remove the piston body 3. At the same time, the cooperation between the arc plates 508 and the sealing ring 501 avoids damage caused by direct pulling of the seal, thereby extending the service life of the seal. In conjunction with the oil leakage detection mechanism 4, when the user removes the piston body 3, the test paper ring 403 can be observed to see if there are any stains. If there are stains, it means that the sealing of the piston body 3 is poor and needs to be repaired and replaced in time.
[0029] Optionally, a connecting member 2 is rotatably connected to the inner wall of the piston body 3, and the top end of the connecting member 2 is rotatably connected to the inner wall of the tensioning cylinder assembly 1. In actual implementation, the connection between the piston body 3 and the cylinder assembly is made more flexible, allowing the piston body 3 to have a certain degree of rotational freedom during operation, thereby avoiding the stress concentration problems that may be caused by a rigid connection.
[0030] Optionally, the top end of the sealing ring 501 is fixedly connected to the bottom end of the piston body 3, and the bottom end of the sealing ring 501 is fixedly connected to the sealing head 6. In actual implementation, the cooperation between the sealing ring 501 and the sealing head 6 enhances the sealing performance of the piston body 3. The sealing ring 501 prevents liquid leakage, while the sealing head 6 strengthens the stability of the seal, ensuring that the fluid in the tensioner cylinder assembly body 1 does not leak under high-pressure operating conditions.
[0031] Optionally, one end of each of the two first racks 506 and one end of each of the two second racks 507 is fixedly connected to an arc plate 508, and the outer sides of the four arc plates 508 are all in contact with the inner side of the sealing ring 501. In actual implementation, the arc plates 508 are designed to fit the inner side of the sealing ring 501, so that during operation, the arc plates 508 can evenly apply pressure or release the sealing ring 501, ensuring a more stable and reliable sealing effect.
[0032] Optionally, the bottom ends of the two racks 506 are slidably connected to the top ends of the two slide rails 512, and the bottom ends of the two racks 507 are slidably connected to the top ends of the two slide rails 511. In actual implementation, the two slide rails 511 and the two slide rails 512 can improve the stability of the two racks 507 and the two racks 506.
[0033] Optionally, a locking groove 513 is defined in the middle of the stopper plate 502. The dimensions of the locking groove 513 match those of the stopper 510. The stopper plate 502 is fixedly connected to both sides of the inner wall of the piston body 3. In actual implementation, the precise matching of the locking groove 513 and the stopper 510 ensures the stability of the piston body 3 during operation, preventing the piston body 3 from shifting due to external vibration or pressure fluctuations.
[0034] Optionally, the bottom ends of the plurality of mounting rods 404 are inserted into the inner walls of the plurality of mounting holes 402. In actual implementation, the design of the mounting rods 404 and the mounting holes 402 ensures accurate positioning during component installation, which not only makes assembly more efficient but also reduces operation time.
[0035] The above shows and describes the basic principles, main features and advantages of the present invention, and the standard parts used in the present invention can be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the existing technology. The machinery, parts and equipment all adopt conventional models in the existing technology, and the circuit connection adopts the conventional connection method in the existing technology, which will not be described in detail here.
[0036] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent transformations made using the contents of the description and drawings of the present invention, or directly or indirectly applied in the relevant technical field, are also included in the patent protection scope of the present invention.
Claims
1. A tensioning cylinder assembly with a convenient piston removal, comprising a tensioning cylinder assembly body (1), characterized in that: The interior of the tensioning oil cylinder assembly (1) is vertically slidably connected to a piston body (3), and a mounting mechanism (5) is provided inside the piston body (3). The mounting mechanism (5) comprises a sealing ring (501), a limiting plate (502), a connecting rod (503), a base (504), a gear (505), a rack 1 (506), a rack 2 (507), a slide rail 1 (511), a slide rail 2 (512), an arc plate (508), a locking rod (509) and a limiting member (510). The interior of the sealing ring (501) is provided with a gear (505), and the gear (50 5) are meshed with racks 1 (506) on both sides, the front of the gear (505) and the back of the gear (505) are meshed with racks 2 (507), the top of the gear (505) is fixedly connected with a locking rod (509), one end of the locking rod (509) is fixedly embedded with a limiting member (510), the middle of the locking rod (509) is rotatably connected to the limiting plate (502), the bottom end of the gear (505) is rotatably connected with a connecting rod (503), and the top of the base (504) is fixedly connected with two slide rails 1 (511) and two slide rails 2 (512); An oil leakage detection mechanism (4) is provided inside the piston body (3), and the oil leakage detection mechanism (4) comprises a mounting plate (401), a mounting hole (402), a test paper ring (403) and a mounting rod (404). A plurality of mounting holes (402) are provided at the top end of the piston body (3), the test paper ring (403) is snap-connected to the top end of the mounting plate (401), and a plurality of mounting rods (404) are fixedly connected to the bottom end of the mounting plate (401).
2. The tensioning cylinder assembly with an easily removable piston according to claim 1, characterized in that: The inner wall of the piston body (3) is rotatably connected to a connecting piece (2), and the top end of the connecting piece (2) is rotatably connected to the inner wall of the tensioning oil cylinder assembly body (1).
3. The tensioning cylinder assembly with an easily removable piston according to claim 1, characterized in that: The top end of the sealing ring (501) is fixedly connected to the bottom end of the piston body (3), and the bottom end of the sealing ring (501) is fixedly connected to a sealing head (6).
4. The tensioning cylinder assembly with an easily removable piston according to claim 1, characterized in that: One end of the two racks (506) and one end of the two racks (507) are fixedly connected to an arc plate (508), and the outer sides of the four arc plates (508) are all fitted to the inner side of the sealing ring (501).
5. The tensioning cylinder assembly with an easily removable piston according to claim 1, characterized in that: A locking groove (513) is provided in the middle of the limiting plate (502), the size of the locking groove (513) matches the size of the limiting member (510), and the limiting plate (502) is fixedly connected to both sides of the inner wall of the piston body (3).
6. The tensioning cylinder assembly with an easily removable piston according to claim 1, characterized in that: The bottom end of the connecting rod (503) is vertically slidably connected to a base (504), and the bottom end of the base (504) is fixedly connected to the inner wall of the bottom end of the sealing head (6).
7. The tensioning cylinder assembly with an easily removable piston according to claim 1, characterized in that: The bottom ends of the two racks 1 (506) are respectively slidably connected to the top ends of the two slide rails 2 (512), and the bottom ends of the two racks 2 (507) are respectively slidably connected to the top ends of the two slide rails 1 (511).
8. The tensioning cylinder assembly with an easily removable piston according to claim 1, characterized in that: The bottom ends of the plurality of mounting rods (404) are inserted into the inner walls of the plurality of mounting holes (402).