Three-way valve synchronous control device and duplex horizontal cooler
By designing a three-way valve synchronization control device and utilizing connecting rods and support mechanisms to achieve synchronized operation of the three-way valves in the double horizontal cooler, the problem of cumbersome operation is solved, the structural strength and smoothness are improved, and the operation process is simplified.
Patent Information
- Application Number
- CN202422146542.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-02
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-09-02
AI Technical Summary
In existing double horizontal coolers, the operation of the three-way valve is cumbersome and requires manual control of the valve stem rotation, which makes the operation process complicated.
A three-way valve synchronization control device is designed. It is connected to the valve stem through a connecting rod. The supporting mechanism and handle are used to drive the connecting rod to rotate, so as to achieve the synchronous movement of the three-way valves on both sides, reduce the operation complexity, and improve the structural strength and smoothness through adjustable connecting parts and guide sleeves.
The synchronous control of the three-way valve is realized, the operation steps are reduced, the structural strength and anti-deformation ability of the connecting rod are improved, and the manual operation process is simplified.
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Figure CN223359990U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of double horizontal coolers, in particular to a three-way valve synchronous control device and a double horizontal cooler. Background Art
[0002] A duplex horizontal cooler is a highly efficient heat exchange device widely used in a variety of industries, including chemical, pharmaceutical, food processing, power, and metallurgy. It primarily consists of two shell-and-tube coolers of equal size. The cooler ends are sealed with end caps to form flow channels. The cooler interior consists of a tube bundle and a tube sheet connecting the bundles. The two shell-and-tube coolers are connected by a three-way valve.
[0003] The three-way valve controls the flow of liquid within the housing. During use, manual rotation of the valve stem is required to change the direction of the valve core. This process presents the following issues: Separately controlling the two three-way valves is cumbersome. Utility Model Content
[0004] The embodiment of the present application provides a three-way valve synchronization control device to improve the synchronization of the three-way valve operation and reduce the complexity of the operation process. The embodiment of the present application also provides a double horizontal cooler.
[0005] The first aspect of the present application provides a three-way valve synchronous control device, comprising:
[0006] A connecting rod, both ends of which are connected to the valve stems of the corresponding three-way valves;
[0007] Support mechanism, including:
[0008] A mounting base connected to a housing of the cooler;
[0009] a first connecting member, height-adjustably connected to the mounting base;
[0010] A support sleeve connected to the first connecting member, wherein the connecting rod is rotatably inserted into the support sleeve;
[0011] A handle is connected to the connecting rod, and the handle is used to drive the connecting rod to rotate.
[0012] The beneficial effects of the above embodiment are: by setting a connecting rod directly connected to the three-way valves on both sides, the three-way valve stems can be driven to rotate synchronously, saving operating steps and reducing the complexity of manual operation; at the same time, a supporting mechanism is set, which can provide support between the two parallel coolers on the one hand, and support the long connecting rod on the other hand, thereby improving the structural strength and anti-bending deformation ability of the connecting rod.
[0013] Based on the above embodiment, the embodiment of the present application can also be improved as follows:
[0014] In one embodiment of the present application, a plug-in hole is formed at the end of the connecting rod corresponding to the valve stem, and the valve stem is inserted into the plug-in hole. The beneficial effect of this step is that the plug-in connection structure facilitates the connection of the valve stem and the connecting rod.
[0015] In one embodiment of the present application, the second connecting member is further included to fix the connecting rod to the valve stem. The beneficial effect of this step is to improve the stability of the connection between the valve stem and the connecting rod.
[0016] In one embodiment of the present application, there are two support mechanisms, one on each side of the handle. The beneficial effect of this step is that the deformation resistance of the connecting rod is improved through double-point support.
[0017] In one embodiment of the present application, the first connecting member includes a screw rod inserted into a hole defined in the mounting base, the support sleeve connected to the screw rod, and a nut connecting the screw rod to the mounting base. This step has the beneficial effect of enabling the screw rod to be height-adjustable by connecting the nut to the screw rod.
[0018] In one embodiment of the present application, the support mechanism further comprises a guide sleeve mounted on the mounting seat, and the connecting rod is rotatably inserted into a guide hole defined in the guide sleeve. Advantageous effects of this step include: providing the guide sleeve improves the smoothness of the connecting rod's rotation and facilitates subsequent maintenance operations.
[0019] A second aspect of the present application provides a double horizontal cooler, comprising the three-way valve synchronous control device. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] To more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following briefly describes the drawings required for the specific embodiments or the description of the prior art. Similar elements or parts are generally identified by similar reference numerals throughout the drawings. Elements or parts in the drawings are not necessarily drawn to scale.
[0021] Figure 1 This is a structural diagram of Example 1;
[0022] Figure 2 This is a structural diagram of Example 2;
[0023] Figure 3 This is a schematic diagram of the structure of Example 1 applied to a double horizontal cooler;
[0024] Figure 4 This is a schematic diagram of the structure of Example 2 applied to a double horizontal cooler.
[0025] Among them, 1 connecting rod;
[0026] 2 support mechanism, 201 mounting seat, 202 first connecting member, 203 support sleeve;
[0027] 3 handles;
[0028] 4 three-way valve, 401 valve stem;
[0029] 5 housing, 6 second connecting piece, 7 guide sleeve. DETAILED DESCRIPTION
[0030] In this application, unless otherwise specified or limited, the terms used in this application should be understood broadly. For example, a connection can be a fixed connection, a detachable connection, or an integral connection. It can be a direct connection or an indirect connection through an intermediate medium. For those skilled in the art, the specific meanings of different terms in this utility model can be understood according to specific circumstances. The scope of the specific meanings should be limited to achieving the functions of this application.
[0031] Example 1
[0032] like Figure 1 As shown, a three-way valve synchronous control device includes: a connecting rod 1, a supporting mechanism 2, and a handle 3. The two ends of the connecting rod 1 are respectively connected to the valve stem 401 of the corresponding three-way valve 4. The supporting mechanism 2 includes: a mounting seat 201, a first connecting member 202, and a support sleeve 203. The mounting seat 201 is connected to the shell 5 of the cooler. The first connecting member 202 is height-adjustable and connected to the mounting seat 201. The support sleeve 203 is connected to the first connecting member 202. The connecting rod 1 is rotatably inserted in the support sleeve 203. The handle 3 is connected to the connecting rod 1. The handle 3 is used to drive the connecting rod 1 to rotate.
[0033] Specifically, such as Figure 1 As shown, the connecting rod 1 is arranged horizontally and comprises a hollow rod and a connecting block. The connecting block is welded to both ends of the hollow rod. The connecting block has a matching plug-in hole corresponding to the square valve stem 401, and the valve stem 401 is inserted into the plug-in hole. The plug-in connection structure facilitates the connection between the valve stem 401 and the connecting rod 1.
[0034] Specifically, such as Figure 1 As shown, a three-way valve synchronous control device is provided, wherein the handle 3 is sleeved on the middle position of the connecting rod 1 and is welded to the connecting rod 1.
[0035] Specifically, such as Figure 1As shown, the three-way valve synchronous control device further includes: a second connecting member 6, which fixes the connecting rod 1 to the valve stem 401. The second connecting member 6 is exemplified as follows: the second connecting member 6 can be a bolt or a nut, which passes through the through-holes formed in the connecting block and the valve stem 401 and is connected to the nut, thereby fixing the valve stem 401 to the connecting rod 1; in addition, the second connecting member 6 can also be a pin or a cotter pin, the middle portion of which passes through the through-holes formed in the connecting block and the valve stem 401, and a cotter pin is inserted into the through-hole at the end of the pin exposed to the outside, thereby fixing the valve stem 401 to the connecting rod 1 through the pin, and preventing the pin from falling out of the connection structure by the cotter pin.
[0036] Specifically, such as Figure 1 As shown, there are two support mechanisms 2, one on each side of the handle 3. Since the connecting rod 1 is a long hollow rod, it is easily deformed by stress. If the connecting rod 1 bends, it can be difficult to use smoothly or completely unusable. To prevent this, two support points are added to the middle of the connecting rod 1, which is equivalent to shortening the length of a single section of the connecting rod 1, thereby improving the connecting rod 1's resistance to bending and deformation. Furthermore, the support mechanism 2 also serves as a support structure between the two shells 5, improving the stability of the structure when the shells 5 are connected in parallel.
[0037] Specifically, such as Figure 1 As shown, each support mechanism 2 includes two mounting seats 201 , each shell 5 is correspondingly connected to a mounting seat 201 , each mounting seat 201 is connected to a first connecting member 202 , and a support sleeve 203 is connected between the first connecting members 202 .
[0038] Specifically, such as Figure 1 As shown, the first connecting member 202 includes a screw and a nut. The screw is inserted into a hole defined in the mounting base 201. The support sleeve 203 is connected to the screw, and the nut connects the screw to the mounting base 201. Mounting base 201 is equipped with a connecting plate corresponding to the screw. The connecting plate has a through hole, through which the screw passes. Nuts are provided on both the upper and lower sides of the connecting plate, which are threadedly connected to the screw. The nuts are tightened to secure the connecting rod in place. The connection between the nut and the screw allows for adjustable screw connection height, which improves the ease of assembly between the support mechanism 2 and the connecting rod 1.
[0039] When this three-way valve synchronous control device is in use, the handle 3 is manually pulled to rotate the valve stem 401 to achieve synchronous action of the three-way valves 4 on both sides, saving the steps of manual operation and reducing the complexity of manual operation; a support mechanism 2 is provided, which can, on the one hand, provide support between the two parallel coolers, and on the other hand, can also support the connecting rod 1, thereby improving the structural strength and anti-deformation ability of the connecting rod 1.
[0040] Example 2
[0041] The difference between the second embodiment and the first embodiment is that Figure 2 As shown, the support mechanism 2 further includes: a guide sleeve 7, the guide sleeve 7 is installed on the mounting seat 201, and the connecting rod 1 is rotatably inserted into the guide hole opened by the guide sleeve 7.
[0042] Specifically, the guide sleeve 7 adopts a self-lubricating copper sleeve, and one end of the guide sleeve 7 is provided with a flange, which is connected to the mounting seat 201 by bolts. By providing the guide sleeve 7, the smoothness of the rotation of the connecting rod 1 is improved, and later maintenance operations are also facilitated.
[0043] Example 3
[0044] A double horizontal cooler, comprising embodiment 1 (such as Figure 3 ), or embodiment 2 (as shown Figure 4 A three-way valve synchronous control device disclosed in the present invention.
[0045] The above are only embodiments of the present invention. Common knowledge such as the known specific structures and characteristics in the scheme is not described in detail here. Ordinary technicians in the relevant field are aware of all common technical knowledge in the technical field of the utility model before the application date or priority date, can obtain all existing technologies in the field, and have the ability to apply conventional experimental means before that date. Ordinary technicians in the relevant field can improve and implement this scheme based on their own abilities under the guidance of this application. Some typical known structures or methods should not become obstacles for ordinary technicians in the relevant field to implement this application. It should be pointed out that for those skilled in the art, without departing from the structure of the utility model, they can also make several variations and improvements, which should also be regarded as the scope of protection of the utility model. These will not affect the effect of the implementation of the utility model and the practicality of the patent.
Claims
1. A three-way valve synchronous control device, characterized in that: include: A connecting rod, both ends of which are connected to the valve stems of the corresponding three-way valves; Support mechanism, including: A mounting base connected to a housing of the cooler; a first connecting member, height-adjustably connected to the mounting base; A support sleeve connected to the first connecting member, wherein the connecting rod is rotatably inserted into the support sleeve; A handle is connected to the connecting rod, and the handle is used to drive the connecting rod to rotate.
2. The three-way valve synchronous control device according to claim 1, characterized in that: An inserting hole is provided at the end of the connecting rod corresponding to the valve stem, and the valve stem is inserted into the inserting hole.
3. The three-way valve synchronous control device according to claim 1, characterized in that: Also includes: The second connecting member fixedly connects the connecting rod to the valve stem.
4. The three-way valve synchronous control device according to claim 1, characterized in that: There are two supporting mechanisms, which are respectively arranged on both sides of the handle.
5. The three-way valve synchronous control device according to claim 1, characterized in that: The first connecting member includes: A screw rod is inserted into the hole formed in the mounting seat, and the support sleeve is connected to the screw rod; A nut connects the screw rod to the mounting seat.
6. The three-way valve synchronous control device according to claim 1, characterized in that: The support mechanism further comprises: The guide sleeve is mounted on the mounting seat, and the connecting rod is rotatably inserted into the guide hole formed in the guide sleeve.
7. A double horizontal cooler, characterized in that: It comprises the three-way valve synchronous control device described in any one of claims 1-6.