Low-flow oil liquid detection flowmeter for online monitoring box
By designing a flat-structured online monitoring box flowmeter and using a rotor assembly and a sensor to detect low-flow oil, the problems of detection accuracy and volume of existing flowmeters in online oil monitoring boxes are solved, and high-precision and miniaturized flow detection is achieved.
Patent Information
- Application Number
- CN202422908264.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-26
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-11-26
AI Technical Summary
Existing flow meters are difficult to accurately detect low-flow oil in online oil monitoring boxes, and are large in size and inconvenient to use.
A flat structure is designed, which includes an oil chamber seat, a middle cover plate and an upper cover plate. It is combined with a runner assembly and a sensor. The flow rate is detected by sensing the rotation speed of the runner. Two sets of runner assemblies are used to reduce errors. The main board is electrically connected to the sensor to realize flow conversion.
It realizes the accurate detection of low-flow oil in the online oil monitoring box. The product structure is flat, the volume is reduced, and it is easy to install and use.
Smart Images

Figure CN223361505U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of flow meters, in particular to an online monitoring box low-flow oil detection flow meter. Background Art
[0002] When the online oil monitoring box is used in different detection environments, it will encounter different position detection pressures and flow rates. For example, in large shield machinery, cement plants, hydroelectric power plants, thermal power plants, etc., the pipeline pressure and flow of the hydraulic system are generally relatively large, and their pressures and flows are different. At this time, after the online oil monitoring box device is installed, various pressures and flow rates will appear. Because the flow rate during the monitoring box detection will have a significant impact on the detection, it is necessary to set a range for the monitoring box flow (30-60ml / s) to ensure the stability of the oil detection after the monitoring box is installed in the oil pipeline and to ensure the accuracy of the oil detection. The online monitoring box requires a smaller flow rate to detect oil. Most of the existing flow meters on the market detect water or other solutions. When detecting large flow rates, the volume is relatively large and takes up a lot of space, which is inconvenient to use.
[0003] Therefore, the existing technology has defects and needs to be improved. Utility Model Content
[0004] The technical problem to be solved by the utility model is to provide an online monitoring box low-flow oil detection flowmeter, which is convenient for monitoring low-flow oil and convenient for application.
[0005] The technical solution of the present utility model is as follows: Provide an online monitoring box low-flow oil detection flowmeter, comprising: an oil chamber seat, a middle cover plate connected to the oil chamber seat, an upper cover plate connected to the middle cover plate, a sensor, a rotor assembly, a main board, an oil inlet interface, and an oil outlet interface; the oil chamber seat and the middle cover plate form an oil chamber, and the middle cover plate and the upper cover plate form an electrical chamber; the oil inlet interface and the oil outlet interface are both connected to the oil chamber; the sensor and the rotor assembly are installed in the oil chamber, and the sensor faces the rotor assembly; the main board is arranged in the electrical chamber, and the main board is electrically connected to the sensor. The rotor assembly comprises: a pin shaft installed on the oil chamber seat and / or the middle cover plate, a rotor sleeved on the pin shaft, and the sensor faces the rotor. Preferably, the oil chamber seat, the middle cover plate, and the upper cover plate are flat.
[0006] Oil enters the oil inlet, impacting the rotor assembly and driving the rotor assembly to rotate. The sensor senses the rotor's rotational speed, which the mainboard then converts into oil flow. In this solution, the oil chamber is formed using an oil chamber seat and a middle cover, while the electrical chamber is formed using a middle cover and an upper cover. This significantly reduces the product's size, facilitating its use in online oil monitoring boxes. Furthermore, the flat design of the oil chamber seat, middle cover, and upper cover allows for a flatter structure, further reducing the product's size and fully meeting the requirements for online oil monitoring boxes.
[0007] Furthermore, the low-flow oil detection flowmeter of the online monitoring box further includes: an aviation plug installed on the middle cover plate or the upper cover plate, and the aviation plug is electrically connected to the main board.
[0008] Furthermore, the two rotor assemblies are arranged in two groups, with the oil inlet facing between the two rotors. With two rotor assemblies, each sensor can detect the rotational speed of one rotor, convert it into flow rate, and then average it, resulting in more accurate monitored data. The two rotors are symmetrically positioned about the extended line of the oil inlet, minimizing errors caused by positional differences.
[0009] By adopting the above scheme, the utility model provides a low-flow oil detection flowmeter for an online monitoring box. In this scheme, an oil chamber seat and a middle cover plate are used to form an oil chamber, and a middle cover plate and an upper cover plate are used to form an electrical chamber, which can fully reduce the size of the product and facilitate its application in an online oil monitoring box. Moreover, the oil chamber seat, the middle cover plate and the upper cover plate are designed to be flat, which can make the structure of the product flat, further reducing the size of the product, thereby fully meeting the application requirements in an online oil monitoring box. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1 This is a schematic structural diagram of an embodiment of the present utility model;
[0011] Figure 2 Figure 1 Exploded view of an embodiment. DETAILED DESCRIPTION
[0012] The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.
[0013] See also Figure 1 and Figure 2This embodiment provides an online monitoring box low-flow oil detection flowmeter, comprising: an oil chamber seat 10, a middle cover plate 11 connected to the oil chamber seat 10, an upper cover plate 12 connected to the middle cover plate 11, a sensor 13, a rotor assembly, a main board 14, an oil inlet interface 15, and an oil outlet interface 16; the oil chamber seat 10 and the middle cover plate 11 form an oil chamber, and the middle cover plate 11 and the upper cover plate 12 form an electrical chamber; the oil inlet interface 15 and the oil outlet interface 16 are both connected to the oil chamber; the sensor 13 and the rotor assembly are mounted in the oil chamber, with the sensor 13 facing the rotor assembly; the main board 14 is disposed in the electrical chamber and is electrically connected to the sensor 13. The rotor assembly comprises: a pin shaft 17 mounted on the oil chamber seat 10 and the middle cover plate 11, a rotor 18 sleeved on the pin shaft 17, and the sensor 13 faces the rotor 18. Preferably, the oil chamber seat 10, the middle cover plate 11 and the upper cover plate 12 are flat.
[0014] Oil enters the oil inlet port 15, impacting the wheel assembly and driving the wheel 18 of the wheel assembly to rotate. The sensor can then sense the rotation speed of the wheel, and the main board 14 converts the rotation speed of the wheel into oil flow. In this solution, the oil chamber seat 10 and the middle cover plate 11 are used to form the oil chamber, and the middle cover plate 11 and the upper cover plate 12 are used to form the electrical chamber. This can fully reduce the size of the product and facilitate its application in online oil monitoring boxes. Moreover, the oil chamber seat 10, the middle cover plate 11, and the upper cover plate 12 are designed to be flat, which can make the product structure flatter and further reduce the size of the product, thereby fully meeting the application requirements of online oil monitoring boxes.
[0015] In this embodiment, the low-flow oil detection flowmeter for the online monitoring box further includes: an aviation plug 19 installed on the middle cover plate 11 , and the aviation plug is electrically connected to the main board 14 .
[0016] In this embodiment, the two rotor assemblies are arranged in two sets, with the oil inlet port 15 positioned between the two rotors 18. With two sets of rotor assemblies, each sensor 13 can detect the rotational speed of one rotor, convert it into flow rate, and then average it, resulting in more accurate monitored data. The two rotors 18 are symmetrically positioned about the extension of the oil inlet port 15, minimizing errors caused by positional differences.
[0017] To sum up, the utility model provides a low-flow oil detection flowmeter for an online monitoring box. In this solution, an oil chamber seat and a middle cover plate are used to form an oil chamber, and a middle cover plate and an upper cover plate are used to form an electrical chamber, which can fully reduce the size of the product and facilitate its application in an online oil monitoring box. Moreover, the oil chamber seat, the middle cover plate and the upper cover plate are designed to be flat, which can make the structure of the product flat, further reducing the size of the product, thereby fully meeting the application requirements in an online oil monitoring box.
[0018] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. An online monitoring box low flow oil detection flowmeter, characterized in that, include: An oil chamber seat, a middle cover plate connected to the oil chamber seat, an upper cover plate connected to the middle cover plate, a sensor, a runner assembly, a main board, an oil inlet interface, and an oil outlet interface; the oil chamber seat and the middle cover plate form an oil chamber, and the middle cover plate and the upper cover plate form an electrical chamber; the oil inlet interface and the oil outlet interface are both connected to the oil chamber; the sensor and the runner assembly are installed in the oil chamber, and the sensor faces the runner assembly; the main board is arranged in the electrical chamber, and the main board is electrically connected to the sensor; the runner assembly includes: a pin shaft installed on the oil chamber seat and / or the middle cover plate, a runner sleeved on the pin shaft, and the sensor faces the runner.
2. The low-flow oil detection flowmeter for online monitoring box according to claim 1 is characterized in that: Also includes: An aviation plug is installed on the middle cover or the upper cover, and is electrically connected to the mainboard.
3. The low-flow oil detection flowmeter for online monitoring box according to claim 1 is characterized in that: There are two groups of runner assemblies, and the oil inlet interface faces between the two runners.
4. The low-flow oil flow meter for online monitoring box according to claim 3 is characterized in that: The two runners are symmetrically arranged along the extension line of the oil inlet interface.
5. The low-flow oil detection flowmeter for online monitoring box according to claim 1 is characterized in that: The oil chamber seat, the middle cover plate and the upper cover plate are flat.