Sensitivity detection device for tension sensor

By designing a motor-driven tension output device and fixing components, the problem of tension sensor loss caused by uneven tension during use is solved, accurate detection and stable output of the tension sensor are achieved, and maintenance costs are reduced.

CN223361657UActive Publication Date: 2025-09-19SHENZHEN XINXIANGHE TECH CO LTD
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Patent Information

Application Number
CN202422880980.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2025-09-19
Estimated Expiration
2034-11-26

AI Technical Summary

Technical Problem

Existing tension sensors are prone to wear and creep due to uneven tension during use, are easily damaged during self-testing, and are difficult to accurately control tension output.

Method used

A tension output device consisting of a motor, a rotating shaft, a tension rope and a fixing component was designed. The tension output was precisely controlled by the motor, and the tension sensor was stably fixed and adjusted in combination with the fixing component, thereby realizing multi-faceted detection of the tension sensor.

Benefits of technology

It realizes the precise detection of the tension sensor and provides accurate data. It has a simple structure and is easy to install and maintain, thus reducing maintenance costs and extending service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of tension detection, and discloses a tension sensor sensitivity detection device which comprises a fixed bottom plate, the upper end of the fixed bottom plate is fixedly connected with a supporting column, the right side of the supporting column is fixedly connected with a fourth fixing assembly, and the upper end of the fixed bottom plate is fixedly connected with a motor. The output end of the motor is fixedly sleeved with a rotating shaft, and the surface of the rotating shaft is fixedly sleeved with a pull rope. According to the tension output device composed of the motor, the rotating shaft, the tension rope and the first fixing assembly, tension output can be accurately controlled through the motor, tension can be continuously and stably output for detection, tiny tension changes can be detected, accurate data can be provided accordingly, the structure is simple, installation and maintenance are convenient, and cost is low. The fixing assembly I and the fixing assembly II adopt standard interfaces, so that the assembly and the connection can be conveniently carried out, and meanwhile, the service life is relatively long and the maintenance cost is relatively low.
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Description

Technical Field

[0001] The utility model relates to the technical field of tension detection, and more specifically, to a tension sensor sensitivity detection device. Background Art

[0002] A force sensor is a device that converts physical signals into measurable electrical output signals. Also known as a resistance strain gauge sensor, it belongs to the category of weighing sensors. It uses two tensioning components to transmit force. While widely used in daily life, tension sensors often require continuous tension at both ends. This can lead to various wear and tear during use, resulting in inaccuracy. The slow change in the output signal when subjected to constant tension for extended periods can cause creep deformation in the tension sensor, necessitating testing. During testing, workers often apply their own tension, resulting in uneven tension on the sensor, which can easily damage it and cause damage to the bed. Utility Model Content

[0003] In order to overcome the deficiencies of the prior art, the utility model provides a tension sensor sensitivity detection device, which has the advantage of being able to more accurately control tension.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a tension sensor sensitivity detection device, comprising a fixed base plate, the upper end of the fixed base plate is fixedly connected to a support column, the right side of the support column is fixedly connected to a fixed component four, the upper end of the fixed base plate is fixedly connected to a motor, the output end of the motor is fixedly sleeved with a rotating shaft, the surface of the rotating shaft is fixedly sleeved with a tension rope, the upper end of the tension rope is fixedly connected to a fixed component one, the interior of the fixed component one is sleeved with a fixed component two, the upper end of the fixed component two is fixedly connected to a fixed component three, and the interior of the fixed component three is sleeved with.

[0005] As a preferred technical solution of the present invention, the length of the rotating shaft is greater than the horizontal distance between the motor and the second fixed component, and the shape of the rotating shaft is cylindrical.

[0006] As a preferred technical solution of the present invention, the lower end of the tension rope is a rubber ring sleeve, and the inner diameter of the rubber ring sleeve is equal to the diameter of the rotating shaft.

[0007] As an optimal technical solution of the present invention, the fixing component one is annular, the lower end of the fixing component two is annular, and a notch is opened in the ring at the lower end of the fixing component two. The notch is located on the upper side of the ring, and the width of the notch is greater than the width of the fixing component one.

[0008] As a preferred technical solution of the present invention, the length of the tension rope is greater than the length between the fixed base plate and the fixed component four.

[0009] As an optimal technical solution of the present invention, the fixing components three and four are both provided with fixing holes of the same shape and size. The size and shape of the fixing holes are the same as the upper and lower ends, and the length of the fixing component four is greater than the length of the upper end.

[0010] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0011] 1. The utility model comprises a tension output device consisting of a motor, a rotating shaft, a tension rope and a fixed component 1. The motor can accurately control the output of tension, continuously and stably output tension for detection, and can detect tiny tension changes, thereby providing accurate data. The utility model has a simple structure and is easy to install and maintain. The fixed component 1 and the fixed component 2 adopt a standard interface, which can be easily assembled and connected. At the same time, the utility model has a long service life and low maintenance cost.

[0012] 2. The utility model fixes the tension sensor by means of fixing component three and fixing component four, and fixes the position of the tension sensor by means of fixing component four. The length of fixing component four is greater than the length of the upper end of the tension sensor to ensure that the tension sensor can be fixed with sufficient supporting force. After the upper end of the tension sensor is fixed, there is a supporting point. Below the tension sensor fixed by fixing component three, because fixing component three can adjust the tension sensor, the tension sensor can be fixed in different positions to perform various tests to ensure the sensitivity of the tension sensor. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic diagram of the structure of the utility model;

[0014] Figure 2 For the utility model structure Figure 1 A in the middle is an enlarged schematic diagram;

[0015] Figure 3 This is a schematic diagram of the fourth structural fixing component of the utility model;

[0016] Figure 4 This is a schematic cross-sectional view of the structure of the utility model;

[0017] Figure 5 For the utility model structure Figure 4 Enlarged schematic diagram of point B in the middle.

[0018] In the figure: 1. Fixed base plate; 2. Support column; 3. Motor; 4. Rotating shaft; 5. Tension rope; 6. Fixed component 1; 7. Fixed component 2; 8. Fixed component 3; 9. Fixed component 4; 10. Tension sensor. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0020] like Figures 1 to 5 As shown, the utility model provides a tension sensor sensitivity detection device, including a fixed base plate 1, the upper end of the fixed base plate 1 is fixedly connected to a support column 2, the right side of the support column 2 is fixedly connected to a fixed component four 9, the upper end of the fixed base plate 1 is fixedly connected to a motor 3, the output end of the motor 3 is fixedly sleeved with a rotating shaft 4, the surface of the rotating shaft 4 is fixedly sleeved with a tension rope 5, the upper end of the tension rope 5 is fixedly connected to a fixed component one 6, the interior of the fixed component one 6 is sleeved with a fixed component two 7, the upper end of the fixed component two 7 is fixedly connected to a fixed component three 8, and the interior of the fixed component three 8 is sleeved with a tension sensor 10.

[0021] The tension output device consists of a motor 3, a rotating shaft 4, a tension rope 5 and a fixed component 1 6. The motor 3 can accurately control the output of tension, and continuously and stably output tension for detection. It can detect tiny tension changes, thereby providing accurate data. It has a simple structure and is easy to install and maintain. The fixed component 1 6 and the fixed component 2 7 use a standard interface, which can be easily assembled and connected. At the same time, it has a long service life and low maintenance cost.

[0022] The length of the rotating shaft 4 is greater than the horizontal distance between the motor 3 and the second fixing component 7 , and the shape of the rotating shaft 4 is cylindrical.

[0023] It is ensured that the connection point between the adjustable tension rope 5 and the rotating shaft 4 can be presented as a numerical level, and the cylindrical shape makes it easier to rotate and store the tension rope 5.

[0024] The lower end of the tension rope 5 is a rubber ring, and the inner diameter of the rubber ring is equal to the diameter of the rotating shaft 4.

[0025] The lower end of the tension rope 5 is a rubber ring. The rubber ring has objective friction and can effectively restrain the rotating shaft 4. The inner diameter of the rubber ring is equal to the diameter of the rotating shaft 4 to increase stability and ensure that the rotating shaft 4 and the tension rope 5 are not prone to slipping.

[0026] Among them, the fixing component 1 6 is annular, the lower end of the fixing component 2 7 is annular, and the ring at the lower end of the fixing component 2 7 is provided with a notch, the notch is located on the upper side of the ring, and the width of the notch is greater than the width of the fixing component 1 6.

[0027] The lower end of the fixing component 2 7 is annular, and a notch is provided in the ring at the lower end of the fixing component 2 7. The notch is located on the upper side of the ring. The width of the notch is greater than the width of the fixing component 1 6, so that it is convenient to replace the tension rope 5, the fixing component 1 6 or the fixing component 2 7 when they are damaged or need to be replaced.

[0028] Among them, the length of the tension rope 5 is greater than the length between the fixed base plate 1 and the fixed component 29.

[0029] Make sure that the tension rope 5 has sufficient length to perform the test stretching when facing sensors with different length values.

[0030] Among them, both the fixing component three 8 and the fixing component four 9 are provided with fixing holes of the same shape and size. The size and shape of the fixing holes are the same as the upper and lower ends of the tension sensor 10, and the length value of the fixing component four 9 is greater than the length value of the upper end of the tension sensor 10.

[0031] The position of 10 is fixed by fixing the fixing component four 9. The length of the fixing component four 9 is greater than the length of the upper end of the tension sensor 10 to ensure that the tension sensor 10 can be fixed with sufficient supporting force.

[0032] The working principle and use process of this utility model:

[0033] First, determine the tension sensor 10 to be detected, then insert the upper end of the tension sensor 10 into the fixing component four 9 to complete the fixation of the upper end, then move the tension rope 5 along the rotating shaft 4 to the bottom close to the center position of the fixing component four 9, and then fix the fixing component three 8 to the lower end position of the tension sensor 10. After confirming that the upper and lower ends of the tension sensor 10 are fixed, embed the fixing component one 6 into the interior of the fixing component two 7 through the notch on the fixing component two 7 to complete the socketing. Then you can start the motor 3 to rotate and drive the rotating shaft 4 to rotate. During the rotation of the rotating shaft 4, the tension rope 5 follows the rotation and is wrapped around the surface of the rotating shaft 4. Then the excess part of the tension rope 5 will be completely wrapped around the surface of the rotating shaft 4, and the part between the rotating shaft 4 and the fixing component one 6 becomes tight. At this time, the tension sensor 10 will be affected by the tension. Because the tension is provided by the rotation of the motor 3, it can achieve accurate provision of tension and continuous and stable output, so that the sensor can detect tiny tension changes and provide accurate data.

[0034] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0035] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A tension sensor sensitivity detection device, comprising a fixed base plate (1), characterized in that: The upper end of the fixed base plate (1) is fixedly connected to a support column (2), the right side of the support column (2) is fixedly connected to a fixed component four (9), the upper end of the fixed base plate (1) is fixedly connected to a motor (3), the output end of the motor (3) is fixedly sleeved with a rotating shaft (4), the surface of the rotating shaft (4) is fixedly sleeved with a tension rope (5), the upper end of the tension rope (5) is fixedly connected to a fixed component one (6), the interior of the fixed component one (6) is sleeved with a fixed component two (7), the upper end of the fixed component two (7) is fixedly connected to a fixed component three (8), and the interior of the fixed component three (8) is sleeved with a tension sensor (10).

2. A tension sensor sensitivity detection device according to claim 1, characterized in that: The length of the rotating shaft (4) is greater than the horizontal distance between the motor (3) and the second fixed component (7), and the shape of the rotating shaft (4) is cylindrical.

3. The tension sensor sensitivity detection device according to claim 1, characterized in that: The lower end of the pulling rope (5) is a rubber ring sleeve, and the inner diameter of the rubber ring sleeve is equal to the diameter of the rotating shaft (4).

4. The tension sensor sensitivity detection device according to claim 1, characterized in that: The fixing component 1 (6) is annular, the lower end of the fixing component 2 (7) is annular, and a notch is provided in the annular shape at the lower end of the fixing component 2 (7). The notch is located on the upper side of the annular shape, and the width of the notch is greater than the width of the fixing component 1 (6).

5. The tension sensor sensitivity detection device according to claim 1, characterized in that: The length of the tension rope (5) is greater than the length between the fixed base plate (1) and the fixed component four (9).

6. The tension sensor sensitivity detection device according to claim 1, characterized in that: The fixing component three (8) and the fixing component four (9) are both provided with fixing holes of the same shape and size. The size and shape of the fixing holes are the same as the upper and lower ends of the tension sensor (10). The length of the fixing component four (9) is greater than the length of the upper end of the tension sensor (10).