Detection equipment for interior of electrical element
By introducing a sliding component placement table and lighting components into the electrical component testing equipment, combined with an ultrasonic phased array C-scan system and image visual analysis, the problems of inconvenient picking and placing and difficult observation are solved, and efficient and safe testing of electrical components is achieved.
Patent Information
- Application Number
- CN202422451846.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-11
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-10-11
AI Technical Summary
Existing electrical component testing equipment is inconvenient to take and put during operation, is easily bumped, and makes it difficult to observe small components.
Abstract: In order to improve the quality of the components, an ultrasonic phased array C-scan system and image visual analysis were used to analyze the components. The components were placed on a sliding platform, and the driving assembly moved the threaded rod through a motor. The lighting assembly provided good lighting. The detection was carried out by combining the ultrasonic phased array C-scan system and image visual analysis. The results show that the detection equipment has a good quality of life and can meet the requirements of the product quality. The detection equipment has a good performance and can meet the requirements of the product quality.
It enables convenient placement and efficient detection of components, improves operational safety and visibility, and reduces detection errors.
Smart Images

Figure CN223362276U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electrical component detection equipment, in particular to an internal detection equipment of an electrical component. Background Art
[0002] With the continuous development of electronic technology, the application of electrical components is becoming more and more common. After production and before shipment, electrical components generally need to be tested to ensure their quality.
[0003] The existing Chinese patent with publication number CN211785820U discloses a shield machine electrical component detection device, including a control console and a mounting platform. The control console is connected to the tested component installed on the mounting platform through a test cable. The control console includes a PLC controller. The input end of the PLC controller is connected to the operation panel through an input circuit, and the output end of the PLC controller is connected to the indicator panel through an output circuit.
[0004] Regarding the above-mentioned related technologies, it is found that the existing electrical component testing equipment requires the operator to place the components into the testing box during testing. The taking and placing operations are not convenient and are prone to bumping or falling. At the same time, it is not easy to observe when the circuit board or component is small. Utility Model Content
[0005] The utility model solves the problems in the related art and provides a detection device for the interior of an electrical component.
[0006] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:
[0007] A detection device for the interior of an electrical component includes a detection seat, which includes a seat box and a control frame. The control frame is installed at the upper end of the seat box and is fixedly connected to the seat box. A detection probe is slidably installed on the control frame. A component placement table is also installed in the seat box. The component placement table is connected to the seat box for sliding back and forth, and a driving component for driving the component placement table to move is also installed in the seat box. Lighting components are also provided on both sides of the upper end surface of the component placement table.
[0008] As a preferred solution, the component placement table includes a table shell and an exhaust box, the exhaust box is installed on the front end surface of the table shell, and the exhaust box is fixedly connected to the table shell.
[0009] As a preferred solution, a plurality of guide sliders are installed on the lower end surface of the table shell, and the guide sliders are fixedly connected to the table shell. The seat box is provided with sliding grooves for the guide sliders to be slidably installed.
[0010] As a preferred solution, a fan is fixedly installed in the exhaust box, and a plurality of exhaust slots are provided on the outer surface of the exhaust box.
[0011] As a preferred solution, the drive assembly includes a motor and a threaded rod, the motor is fixedly mounted on the seat box, and one end of the threaded rod is connected to the output end of the motor.
[0012] As a preferred solution, a threaded sleeve that matches the threaded rod is provided in the middle of the lower end surface of the table shell, and the threaded sleeve is fixedly connected to the table shell.
[0013] As a preferred solution, the lighting assembly includes a strip shell and lamp beads, the strip shell is fixedly mounted on the upper end surface of the table shell, and the lamp beads are evenly arranged on the side surfaces of the strip shell.
[0014] Compared with the prior art, the beneficial effects of the present invention are as follows: the present invention installs a component placement table in the detection seat, and the component placement table can be adjusted along the slide groove during use, so that when it is necessary to pick and place components, the component placement table can be slid out by the driving component, which is more convenient for the operator to perform the picking and placing operations, and by arranging a lighting component on the component placement table, the visibility of the component placement table is conveniently increased, further increasing the safety and operability of picking and placing components. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 This is a three-dimensional diagram of the component placement platform, drive assembly and lighting assembly of the utility model;
[0017] Figure 3 yes Figure 2 a bottom view of the device shown;
[0018] Figure 4 yes Figure 2 a front view of the device shown;
[0019] Figure 5 yes Figure 2 Side view of the device shown.
[0020] In the figure: 1. Detection seat; 11. Seat box; 111. Slide; 12. Control frame; 2. Detection probe; 3. Component placement table; 31. Table shell; 311. Guide slider; 312. Threaded sleeve; 32. Exhaust box; 321. Exhaust slot; 4. Drive assembly; 41. Motor; 42. Threaded rod; 5. Lighting assembly; 51. Strip shell; 52. Lamp beads. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. The following description of at least one exemplary embodiment is actually only illustrative and in no way serves as any limitation on the present invention and its application or use. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0022] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, they indicate the presence of features, steps, operations, devices, components and / or combinations thereof.
[0023] Unless otherwise specifically stated, the relative arrangement of the parts and steps, the numerical expressions and the numerical values described in these embodiments do not limit the scope of the present invention. At the same time, it should be understood that, for ease of description, the sizes of the various parts shown in the drawings are not drawn according to the actual proportional relationship. The techniques, methods and equipment known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, the techniques, methods and equipment should be considered as part of the authorization specification. In all examples shown and discussed here, any specific values should be interpreted as being merely exemplary and not as limiting. Therefore, other examples of the exemplary embodiments may have different values. It should be noted that similar numbers and letters represent similar items in the following figures, and therefore, once an item is defined in one figure, it does not need to be further discussed in subsequent figures.
[0024] In the description of the present invention, it needs to be understood that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "horizontal, vertical, vertical, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings. They are only for the convenience of describing the present invention and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the scope of protection of the present invention; the directional words "inside and outside" refer to the inside and outside relative to the outline of each component itself.
[0025] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used herein to describe the spatial positional relationship of a device or feature to other devices or features as shown in the figures. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figures. For example, if the device in the drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.
[0026] In addition, it should be noted that the use of words such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. Unless otherwise stated, the above words have no special meaning and therefore cannot be understood as limiting the scope of protection of this utility model.
[0027] Reference Figure 1 、 Figure 2 and Figure 3 As shown, a device for detecting the inside of an electrical component includes a detection seat 1, which includes a seat box 11 and a control frame 12. The control frame 12 is installed at the upper end of the seat box 11 and is fixedly connected to the seat box 11. A detection probe 2 is slidably installed on the control frame 12. A component placement table 3 is also installed in the seat box 11. The component placement table 3 is slidably connected to the seat box 11, and a driving component 4 for driving the component placement table 3 to move is also installed in the seat box 11. Lighting components 5 are also provided on both sides of the upper end surface of the component placement table 3. The structural setting of the detection seat 1 ensures that the control frame 12 is fixedly installed on the seat box 11. When it is easy to use, the detection probe 2 can be installed through the control frame 12, and the position of the detection probe 2 can be adjusted through the control frame 12 during use. The detection method is to use an ultrasonic phased array C-scan system, which drives the probe 2 to perform high-speed two-dimensional scanning in the X and Y planes by cooperating with a high-precision motion control system to obtain a C-scan scanning image of the component, and uses image visual analysis and other technologies to perform intelligent analysis on the detection results and output defect analysis results. The component placement table 3 is provided to facilitate the stable placement of components, and the driving component 4 is provided to facilitate the forward and backward movement of the component placement table 3, so as to facilitate the easy placement and take-and-place operation of components. The lighting component 5 is provided to easily supplement the lighting of the component placement table 3, so that the operator can observe better.
[0028] Reference Figure 4As shown, the component placement table 3 includes a table shell 31 and an exhaust box 32. The exhaust box 32 is mounted on the front end of the table shell 31 and is fixedly connected to the table shell 31. Several guide sliders 311 are mounted on the lower end of the table shell 31 and are fixedly connected to the table shell 31. The base box 11 is provided with chute 111 for the guide sliders 311 to slide onto. The arrangement of the guide sliders 311 and chute 111 ensures that the component placement table 3 can slide flexibly on the base box 11. A fan is fixedly mounted in the exhaust box 32, and several exhaust slots 321 are formed on the outer surface of the exhaust box 32. The structural design of the component placement table 3 ensures that components can be placed on the table shell 31 during use. The exhaust box 32 and the fan facilitate cooling of the table shell 31, thereby cooling the circuit boards and components and preventing errors in the test results caused by temperature.
[0029] Reference Figure 3 As shown, the drive assembly 4 includes a motor 41 and a threaded rod 42. The motor 41 is fixedly mounted on the seat box 11, and one end of the threaded rod 42 is connected to the output terminal of the motor 41. A threaded sleeve 312 is provided in the middle of the lower end surface of the table shell 31, which mates with the threaded rod 42 and is fixedly connected to the table shell 31. The structural configuration of the drive assembly 4 ensures that, during use, the motor 41 can drive the threaded rod 42 to rotate, which in turn drives the threaded sleeve 312 to move, thereby achieving stable movement of the component placement table 3.
[0030] Reference Figure 5 As shown, the lighting assembly 5 includes a strip housing 51 and lamp beads 52. The strip housing 51 is fixedly mounted on the upper end surface of the table housing 31, and the lamp beads 52 are evenly arranged on the side of the strip housing 51. The structural arrangement of the lighting assembly 5 ensures that the lamp beads 52 are mounted on the side of the strip housing 51, making it easy to use the lamp beads 52 for illumination.
[0031] In this embodiment, during actual use, the component placement table is slid out by the driving assembly, so that the components to be tested can be placed on the component placement table, and then the component placement table is slid into the seat box by the driving assembly, so that the detection probe can be driven by the control frame to perform the detection operation.
[0032] During implementation, this technical solution combines scanning with an existing ultrasonic phased array C-scan system. This system utilizes a phased array line scanning process, with a high-precision motion control system driving the probe to perform high-speed, two-dimensional scanning in the X / Y plane, producing C-scan images of the workpiece. Image visual analysis and other technologies, as described in CN108872387A, are used to intelligently analyze the inspection results and output defect analysis results. During implementation, the drive assembly in this embodiment enables movement of the scanning assembly relative to the inspection element, thereby meeting inspection and scanning requirements.
[0033] The above is a preferred embodiment of the present invention. Technicians in the field of the present invention can also change and modify the above embodiment. Therefore, the present invention is not limited to the above specific embodiment. Any obvious improvements, replacements or modifications made by technicians in this field on the basis of the present invention are within the scope of protection of the present invention.
Claims
1. A device for detecting the interior of an electrical component, comprising a detection seat (1), characterized in that: The detection seat (1) includes a seat box (11) and a control frame (12), wherein the control frame (12) is installed at the upper end of the seat box (11) and is fixedly connected to the seat box (11), and a detection probe (2) is slidably installed on the control frame (12), and a component placement table (3) is also installed in the seat box (11), and the component placement table (3) is connected to the seat box (11) in a forward and backward sliding manner, and a driving component (4) for driving the component placement table (3) to move is also installed in the seat box (11), and lighting components (5) are also provided on both sides of the upper end surface of the component placement table (3).
2. The detection device for the interior of an electrical component according to claim 1, characterized in that: The component placement table (3) includes a table shell (31) and an exhaust box (32). The exhaust box (32) is installed on the front end surface of the table shell (31), and the exhaust box (32) is fixedly connected to the table shell (31).
3. The detection device for the interior of an electrical component according to claim 2, characterized in that: A plurality of guide sliders (311) are installed on the lower end surface of the table shell (31), and the guide sliders (311) are fixedly connected to the table shell (31). The seat box (11) is provided with a slide groove (111) for sliding the guide sliders (311).
4. The detection device for the interior of an electrical component according to claim 3, characterized in that: A fan is fixedly installed in the exhaust box (32), and a plurality of exhaust slots (321) are provided on the outer surface of the exhaust box (32).
5. The detection device for the interior of an electrical component according to claim 4, characterized in that: The driving assembly (4) comprises a motor (41) and a threaded rod (42); the motor (41) is fixedly mounted on the seat box (11); and one end of the threaded rod (42) is connected to the output end of the motor (41).
6. The device for detecting the interior of an electrical component according to claim 5, characterized in that: A threaded sleeve (312) matching with the threaded rod (42) is provided at the middle of the lower end surface of the table shell (31), and the threaded sleeve (312) is fixedly connected to the table shell (31).
7. The device for detecting the interior of an electrical component according to claim 6, characterized in that: The lighting assembly (5) comprises a strip shell (51) and lamp beads (52); the strip shell (51) is fixedly mounted on the upper end surface of the table shell (31); and the lamp beads (52) are evenly arranged on the side of the strip shell (51).
Citation Information
Patent Citations
Ultrasonic phased array detection imaging system
CN108872387A
Shield tunneling machine electric appliance element detection device
CN211785820U