Module integrated water mist separator
The water mist separator adopts a modular integrated design and utilizes warping plates and a multi-layer filtering structure to improve the filtration efficiency and durability of the water mist separator, solving the problems in the prior art of water mist separators being easily damaged and inconvenient to disassemble and assemble in harsh environments.
Patent Information
- Application Number
- CN202422856006.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-22
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-11-22
AI Technical Summary
Existing water mist separators are easily damaged in harsh environments, have low filtration efficiency, and are inconvenient to disassemble and maintain.
It adopts a modular integrated design, including a base, an outer window mechanism, a stainless steel wire mesh, a lift plate, a metal filter and a G4 filter. The corrugated curve shape of the lift plate reduces the impact of water flow. The multi-level structure of the metal filter and the G4 filter improves the filtration efficiency. Bolt connections enable convenient disassembly and assembly.
The service life and filtration efficiency of the water mist separator in harsh environments are improved, and the convenience of disassembly and assembly and the cleaning of the equipment are enhanced.
Smart Images

Figure CN223366552U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a field, in particular to a module integrated water mist separator. Background Art
[0002] A water mist separator is a device used to remove water mist or droplets from an air flow. It is widely used in industries such as chemical, metallurgy, electroplating, textile, machinery manufacturing and building materials to reduce environmental pollution and improve product quality.
[0003] With the increase in large passenger and cruise ships, the requirements for water mist separators are higher. The previous water mist separators had low separation efficiency and short filtration life.
[0004] Traditional marine mist separators rely primarily on gravity settling and inertial collision to separate mist, resulting in low separation efficiency, especially for fine mist particles. The most crucial element in mist filtration is the flapper. We have focused on optimizing the flapper's structure, employing a unique multi-ridge design for inertial separation. This design is robust and reliable even in stormy sea conditions, making it suitable for marine applications.
[0005] In summary, in the prior art, water mist separators are usually easily damaged in harsh environments, have poor filtering efficiency and finish, and are inconvenient to disassemble and maintain. Utility Model Content
[0006] (1) Technical issues to be resolved
[0007] The problem to be solved by the utility model is to provide a modular integrated water mist separator to overcome the defects of the water mist separator in the prior art, such as being easily damaged in harsh environments, having poor filtering efficiency and completion, and being inconvenient to disassemble and maintain.
[0008] (2) Technical solution
[0009] In order to solve the above technical problems, the utility model provides a modular integrated water mist separator, comprising:
[0010] A base, wherein the interior of the base is hollow and a rear end of the base is provided with a support plate;
[0011] An exterior window mechanism, the exterior window mechanism comprising a first fixing plate and a shutter, wherein one end of the first fixing plate has a first threaded hole, a first bolt passes through the first threaded hole to connect the first fixing plate to the base, the other end of the first fixing plate has a first slot, and the shutter is disposed on the first fixing plate;
[0012] a stainless steel wire mesh inserted into the first slot;
[0013] A warping piece, the warping piece is arranged adjacent to the stainless steel wire mesh, and the warping piece is in a corrugated curve shape;
[0014] A metal filter is disposed adjacent to the lifter;
[0015] A G4 filter is provided adjacent to the metal filter.
[0016] As for the modular integrated water mist separator described above, optionally, the water mist separator includes a second fixing plate, the second fixing plate is L-shaped, and the second fixing plate is connected to the base.
[0017] As for the modular integrated water mist separator as described above, optionally, the second fixing plate has a second threaded hole, and there are a plurality of second threaded holes.
[0018] As for the modular integrated water mist separator described above, optionally, a rubber pad is provided on the second fixing plate, and the rubber pad is provided on the inner side of the second fixing plate.
[0019] As described above, the modular integrated water mist separator can optionally include a third fixing plate connected to the base, a second slot being provided in the third fixing plate, and the metal filter being disposed in the second slot.
[0020] As described above, the modular integrated water mist separator may optionally include a fourth fixing plate connected to the base, a third slot being provided in the fourth fixing plate, and the metal filter being disposed in the third slot.
[0021] As for the modular integrated water mist separator described above, optionally, the water mist separator is trapezoidal, and the angle between one end of the water mist separator and the horizontal plane is 60 degrees.
[0022] As for the modular integrated water mist separator described above, optionally, there are multiple tilting pieces, and the multiple tilting pieces are evenly spaced and distributed on the base.
[0023] (3) Beneficial effects
[0024] The utility model provides a modular integrated water mist separator, which has the following beneficial effects:
[0025] (1) The utility model has multiple flaps, which are arranged at equal intervals. The multiple flaps can densely divide the water flow, and the flaps are in a wavy curve shape, which can effectively reduce the impact force of the water flow and effectively improve the service life of the water mist separator in harsh environments.
[0026] (2) The utility model has a metal filter and a G4 filter on the base. The metal filter can pre-filter the water flow and block out fine water mist particles. It has the advantages of low resistance, long service life, and multi-layer structure. The G4 filter re-filters the water flow after the metal filter, and the fine water mist particles can be further isolated. This design can improve the filtration efficiency and improve the filtration completeness.
[0027] (3) The utility model connects the outer window mechanism to the base through a first fixing plate in conjunction with a first bolt, connects the water mist separator to any suitable position through a second fixing plate in conjunction with a bolt, connects the metal filter to the base through a third fixing plate, and connects the G4 filter to the base through a fourth fixing plate. This connection method makes the utility model easy to disassemble and assemble, and improves the convenience of cleaning the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.
[0029] Figure 1 This is a three-dimensional diagram of a modular integrated water mist separator of the utility model;
[0030] Figure 2 This is a left view of a modular integrated water mist separator of the utility model;
[0031] Figure 3 This is a top view of a modular integrated water mist separator of the utility model;
[0032] Figure 4 This is a front view of a modular integrated water mist separator of the utility model.
[0033] The corresponding component names of the various figure marks in the figure are: 1. Base; 11. Support plate; 2. External window mechanism; 21. First fixing plate; 22. Shutter; 23. First threaded hole; 24. First bolt; 25. First slot; 3. Stainless steel wire mesh; 31. Second fixing plate; 32. Second threaded hole; 33. Rubber pad; 4. Tilting piece; 5. Metal filter; 51. Third fixing plate; 52. Second slot; 6. G4 filter; 61. Fourth fixing plate; 62. Third slot. DETAILED DESCRIPTION
[0034] The present application is described in detail below with reference to the accompanying drawings and specific embodiments.
[0035] The following describes the embodiments of the present application through specific examples, and those skilled in the art can easily understand other advantages and effects of the present application from the contents disclosed in this specification. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. The present application can also be implemented or applied through other different specific embodiments, and the details in this specification can also be modified or changed in various ways based on different viewpoints and applications without departing from the spirit of the present application. It should be noted that, in the absence of conflict, the features in the following embodiments and embodiments can be combined with each other. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without making creative work are within the scope of protection of this application.
[0036] It should be noted that various aspects of the embodiments within the scope of the appended claims are described below. It should be apparent that the aspects described herein can be embodied in a wide variety of forms, and any specific structure and / or function described herein is merely illustrative. Based on this application, it should be understood by those skilled in the art that an aspect described herein can be implemented independently of any other aspect, and two or more of these aspects can be combined in various ways. For example, any number and aspect described herein can be used to implement an apparatus and / or practice a method. In addition, other structures and / or functionalities other than one or more of the aspects described herein can be used to implement this apparatus and / or practice this method.
[0037] It should also be noted that the illustrations provided in the following embodiments are only schematic illustrations of the basic concept of the present application. The illustrations only show components related to the present application and are not drawn according to the number, shape and size of components in actual implementation. In actual implementation, the type, quantity and proportion of each component can be changed at will, and the component layout type may also be more complicated.
[0038] Additionally, in the following description, specific details are provided to provide a thorough understanding of the examples, however, one skilled in the art will appreciate that the examples can be practiced without these specific details.
[0039] The following describes the technical solutions provided by various embodiments of the present application in conjunction with the accompanying drawings.
[0040] See Figures 1 to 4 The present invention provides a modular integrated water mist separator, comprising a base 1, an outer window mechanism 2, a stainless steel mesh 3, a flap 4, a metal filter 5, and a G4 filter 6. The outer window mechanism 2, the stainless steel mesh 3, the flap 4, the metal filter 5, and the G4 filter 6 are sequentially mounted on the base 1. The present invention can be used to remove water mist or liquid droplets from an airflow.
[0041] exist Figure 1 In an optional embodiment, the interior of the base 1 is hollow, and a support plate 11 is provided at the rear end of the base 1 .
[0042] Furthermore, the outer window mechanism 2 includes a first fixing plate 21 and a shutter 22. One end of the first fixing plate 21 has a first threaded hole 23. The first bolt 24 passes through the first threaded hole 23 to connect the first fixing plate 21 to the base 1. The other end of the first fixing plate 21 has a first slot 25. The shutter 22 is arranged on the first fixing plate 21.
[0043] It should be noted that the operator can conveniently fix the first fixing plate 21 to a suitable position of the base 1 through the first bolt 24 .
[0044] It should be noted that the water mist separator includes a second fixing plate 31 , the second fixing plate 31 is L-shaped, and the second fixing plate 31 is connected to the base 1 .
[0045] Furthermore, the second fixing plate 31 has a plurality of second threaded holes 32. The experimenter can fix the second fixing plate 31 to the base 1 by bolts.
[0046] Furthermore, a rubber pad 33 is provided on the second fixing plate 31, and the rubber pad 33 is provided on the inner side of the second fixing plate 31. The rubber pad 33 can ensure the sealing of the water mist separator when connected to the outside, and protect it from damage caused by friction and collision during connection.
[0047] Furthermore, the stainless steel wire mesh 3 is inserted into the first slot 25 .
[0048] Furthermore, the flap 4 is arranged adjacent to the stainless steel wire mesh 3 and is in a wavy curve shape. The wavy curve flap 4 effectively reduces the impact force of the water flow through the wavy shape, which can effectively increase the service life of the water mist separator in harsh environments.
[0049] Furthermore, the water mist separator is trapezoidal, and the angle between one end of the water mist separator and the horizontal plane is 60 degrees.
[0050] Furthermore, there are multiple lift tabs 4 , and the multiple lift tabs 4 are distributed on the base 1 at equal intervals.
[0051] Furthermore, the metal filter 5 is arranged adjacent to the flap 4. The metal filter 5 can pre-filter the water flow and block the fine water mist particles. It has low resistance, long service life, multi-layer structure, increased filtering area, and is easy to clean and maintain.
[0052] Furthermore, the G4 filter 6 is disposed adjacent to the metal filter 5. The G4 filter 6 can further filter the fine water mist particles, thereby improving the accuracy of the filtration.
[0053] Furthermore, the water mist separator includes a third fixing plate 51 , which is connected to the base 1 . A second slot 52 is defined in the third fixing plate 51 , and the metal filter 5 is disposed in the second slot 52 .
[0054] Furthermore, the water mist separator includes a fourth fixing plate 61 , which is connected to the base 1 . A third slot 62 is defined in the fourth fixing plate 61 , and the metal filter 5 is disposed in the third slot 62 .
[0055] The utility model is a modular integrated water mist separator, and its specific steps are as follows:
[0056] There are multiple flaps 4, which are arranged at equal intervals. The multiple flaps 4 can densely divide the water flow, and the flaps 4 are in a wavy curve shape, which can effectively slow down the impact force of the water flow and effectively improve the service life of the water mist separator in harsh environments.
[0057] By arranging the metal filter 5 and the G4 filter 6 on the base 1, the metal filter 5 can pre-filter the water flow and block out the fine water mist particles. It has the advantages of low resistance, long service life, and multi-layer structure. The G4 filter 6 re-filters the water flow filtered by the metal filter 5, and the fine water mist particles can be further isolated. This design can improve the filtration efficiency and enhance the filtration integrity.
[0058] The outer window mechanism 2 is connected to the base 1 via the first fixing plate 21 in conjunction with the first bolt 24. The water mist separator is connected to any suitable position via the second fixing plate 31 in conjunction with the bolt. The metal filter 5 is connected to the base 1 via the third fixing plate 51. The G4 filter 6 is connected to the base 1 via the fourth fixing plate 61. This connection method makes the present invention easy to assemble and disassemble, and improves the convenience of cleaning the equipment.
[0059] The same or similar parts between the various embodiments in this specification can be referred to each other, and each embodiment focuses on the differences from other embodiments.
[0060] The above description is merely a specific embodiment of the present application, but the scope of protection of the present application is not limited thereto. Any changes or substitutions that can be easily conceived by a person skilled in the art within the technical scope disclosed in the present application should be included in the scope of protection of the present application. Therefore, the scope of protection of the present application should be based on the scope of protection of the claims.
Claims
1. A modular integrated water mist separator, characterized in that: include: A base (1), the interior of the base (1) is hollow, and a rear end of the base (1) is provided with a support plate (11); An external window mechanism (2), the external window mechanism (2) comprising a first fixing plate (21) and a shutter (22), one end of the first fixing plate (21) having a first threaded hole (23), a first bolt (24) passing through the first threaded hole (23) to connect the first fixing plate (21) to the base (1), the other end of the first fixing plate (21) having a first slot (25), the shutter (22) being arranged on the first fixing plate (21); a stainless steel wire mesh (3), the stainless steel wire mesh (3) being inserted into the first slot (25); A warping piece (4), the warping piece (4) is arranged adjacent to the stainless steel wire mesh (3), and the warping piece (4) is in a wavy curve shape; A metal filter (5), the metal filter (5) being arranged adjacent to the tilting piece (4); A G4 filter (6), wherein the G4 filter (6) is arranged adjacent to the metal filter (5).
2. The modular integrated water mist separator according to claim 1, characterized in that: The water mist separator comprises a second fixing plate (31), the second fixing plate (31) is L-shaped, and the second fixing plate (31) is connected to the base (1).
3. The modular integrated water mist separator according to claim 2, characterized in that: The second fixing plate (31) is provided with a second threaded hole (32), and there are a plurality of the second threaded holes (32).
4. The modular integrated water mist separator according to claim 2, characterized in that: A rubber pad (33) is provided on the second fixing plate (31), and the rubber pad (33) is provided on the inner side of the second fixing plate (31).
5. The modular integrated water mist separator according to claim 1, characterized in that: The water mist separator comprises a third fixing plate (51), the third fixing plate (51) is connected to the base (1), a second slot (52) is provided in the third fixing plate (51), and the metal filter (5) is arranged in the second slot (52).
6. The modular integrated water mist separator according to claim 1, characterized in that: The water mist separator comprises a fourth fixing plate (61), the fourth fixing plate (61) being connected to the base (1), a third slot (62) being provided in the fourth fixing plate (61), and the metal filter (5) being arranged in the third slot (62).
7. The modular integrated water mist separator according to claim 1, characterized in that: The water mist separator is trapezoidal, and the angle between one end of the water mist separator and the horizontal plane is 60 degrees.
8. The modular integrated water mist separator according to claim 7, characterized in that: There are a plurality of the lift tabs (4), and the plurality of the lift tabs (4) are distributed on the base (1) at equal intervals.