Extrusion material making machine for viscous materials
The design of two-way stirring and filtering components solves the problems of uneven stirring and impurity residue in traditional material making machines, and achieves efficient mixing and high-purity production of foliar fertilizers.
Patent Information
- Application Number
- CN202422844759.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-21
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-11-21
AI Technical Summary
Traditional material making machines can only stir foliar fertilizer in a single direction, resulting in uneven stirring and difficulty in removing impurities, which affects the purity of the foliar fertilizer.
It adopts bidirectional stirring assembly and filtering assembly, including motor-driven rotating shaft, bevel gear transmission system and filter plate structure, to achieve forward and reverse stirring of foliar fertilizer raw materials and particulate matter filtration, ensuring uniform mixing and purity.
It improves the mixing uniformity and dissolution rate of foliar fertilizer, improves the processing quality, ensures the purity of foliar fertilizer, and reduces impurity residues.
Smart Images
Figure CN223366693U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of fertilizer processing, in particular to an extrusion material making machine for viscous materials. Background Art
[0002] Foliar fertilizer is a liquid fertilizer. It is usually viscous before mixing with water. When used, it needs to be mixed with water to dilute it, and then the diluted foliar fertilizer is applied directly to the leaves of the plant by spraying or misting. This fertilizer contains various nutrients, trace elements and other beneficial ingredients, which are absorbed by the leaves to meet the nutritional needs of the plant.
[0003] In the production process of foliar fertilizer, it is often necessary to pour various raw materials into a mixing tank, add water, stir and dilute them, so that the raw materials and water are blended, and then discharge the mixed raw materials from the material making machine, and collect and package them for subsequent use. However, traditional material making machines can only stir the foliar fertilizer raw materials in a single direction during the stirring process of foliar fertilizer, which easily leads to the foliar fertilizer raw materials not being stirred evenly. At the same time, traditional foliar fertilizer material making machines still have impurities after stirring the foliar fertilizer. These impurities will be discharged and collected together with the foliar fertilizer, which easily leads to the foliar fertilizer having low purity. Utility Model Content
[0004] In order to make up for the above shortcomings, the utility model provides an extrusion feeder for viscous materials, which aims to improve the problem that traditional feeders in the prior art can only stir the foliar fertilizer raw materials in a single direction during the stirring process of foliar fertilizer, which easily leads to the problem of uneven stirring of the foliar fertilizer raw materials.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an extrusion feeder for viscous materials, comprising a feeder, the lower surface of the feeder is fixedly connected to a support leg, the upper surface of the feeder passes through and is fixedly connected to a feeding pipe, a stirring assembly is provided inside the feeder, a filtering assembly is provided on the right surface of the feeder, the stirring assembly comprises a motor, an adjusting cylinder is fixedly connected to the inner wall of the top of the feeder, the output shaft of the motor is fixedly connected to a rotating shaft, the lower surface of the rotating shaft is fixedly connected to a connecting plate, the left end of the upper surface of the connecting plate is fixedly connected to a support plate, the left surface of the support plate is fixedly connected to a scraper, and the right surface of the support plate is fixedly connected to a stirring paddle.
[0006] As a further description of the above technical solution:
[0007] The stirring assembly also includes bevel gear 1, the inner wall of the right side of the adjusting cylinder is rotatably connected to bevel gear 2, the lower surface of the adjusting cylinder passes through and is rotatably connected to a sleeve, the upper surface of the sleeve is fixedly connected to bevel gear 3, and the outer wall of the sleeve is fixedly connected to a stirring paddle.
[0008] As a further description of the above technical solution:
[0009] The filter assembly includes a discharge pipe, a valve is provided in the middle section of the discharge pipe, a slot is opened at the right end of the inner wall of the discharge pipe, a rubber pad is inserted into the inner wall of the slot, a filter plate is fixedly connected to the inner wall of the rubber pad, and a pull rod is fixedly connected to the right surface of the filter plate.
[0010] As a further description of the above technical solution:
[0011] The discharge pipe passes through and is fixedly connected to the right surface of the material making machine. The right surface of the pull rod protrudes from the right surface of the discharge pipe. A through hole is opened on the right surface of the filter plate.
[0012] As a further description of the above technical solution:
[0013] The inner wall of the bottom end of the material maker is arranged to be inclined, the rotating shaft passes through and is rotatably connected to the upper surface of the material maker, the rotating shaft passes through the upper surface of the adjusting cylinder, and the scrapers, stirring blades, and support plates are provided in multiple groups, and the multiple groups of scrapers, stirring blades, and support plates are symmetrically distributed on the left and right about the center line of the connecting plate.
[0014] As a further description of the above technical solution:
[0015] The rotating shaft passes through and is fixedly connected to the upper surface of the bevel gear 1. The bevel gear 1 is meshed with the bevel gear 2, and the bevel gear 2 is meshed with the bevel gear 3.
[0016] As a further description of the above technical solution:
[0017] The rotating shaft passes through the upper surface of the bevel gear three, and the rotating shaft passes through the upper surface of the sleeve.
[0018] As a further description of the above technical solution:
[0019] The stirring paddles are provided in multiple groups, and the stirring paddles are evenly distributed longitudinally along the outer wall of the sleeve.
[0020] The utility model has the following beneficial effects:
[0021] 1. In the utility model, through the cooperation of the stirring component, the foliar fertilizer raw materials can be stirred in the forward and reverse directions at the same time, which can improve the turbulence and mixing uniformity in the fluid, make the foliar fertilizer raw materials mixed more fully, improve the stirring efficiency, and increase the dissolution rate of the foliar fertilizer raw materials, thereby improving the processing quality.
[0022] 2. In the utility model, through the cooperation of the filter plate, rubber pad, pull rod and slot, the particles remaining in the foliar fertilizer can be blocked, the particles can be filtered, and the purity of the foliar fertilizer can be improved. In addition, the filter plate can be flexibly disassembled to facilitate the cleaning of the blocked particles, and the utility model is highly practical. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is a schematic front view of the three-dimensional structure of the overall device of the present invention;
[0024] Figure 2 This is a schematic cross-sectional view of the three-dimensional structure of the overall device of the present invention;
[0025] Figure 3 This is a schematic cross-sectional view of the three-dimensional structure of the adjustment cylinder in the present invention;
[0026] Figure 4 This is a schematic diagram of the three-dimensional structure of the discharge pipe and filter plate in the utility model.
[0027] Legend:
[0028] 1. Material making machine; 2. Support legs; 3. Feeding pipe; 41. Motor; 42. Rotating shaft; 43. Connecting plate; 44. Support plate; 45. Stirring blade; 46. Scraper; 47. Adjusting cylinder; 48. Bevel gear 1; 49. Bevel gear 2; 411. Bevel gear 3; 412. Casing; 413. Stirring paddle; 51. Discharge pipe; 52. Valve; 53. Filter plate; 54. Rubber pad; 55. Pull rod; 501. Slot. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0030] Reference Figure 1 - Figure 2The utility model provides an embodiment of an extrusion feeder for viscous materials, comprising a feeder 1 for stirring viscous fertilizers (such as foliar fertilizers), the lower surface of the feeder 1 is fixedly connected to a supporting leg 2, and the supporting leg 2 has three groups, which are evenly distributed on the lower surface of the feeder 1, and a feeding pipe 3 is passed through and fixedly connected to the upper surface of the feeder 1. The foliar fertilizer raw materials to be mixed and the water used for stirring can be added to the feeder 1 from the feeding pipe 3, and a stirring component is provided inside the feeder 1, which can stir the foliar fertilizer raw materials in forward and reverse directions at the same time, so that the raw materials are mixed more evenly and the raw materials can be mixed more fully with water, and a filtering component is provided on the right surface of the feeder 1, which can block undissolved particles to ensure the purity of the foliar fertilizer, and the stirring component includes a motor 41, and the inner wall of the top of the feeder 1 is fixed It is connected to an adjusting cylinder 47, and the output shaft of the motor 41 is fixedly connected to the rotating shaft 42. The motor 41 is a prior art and can be implemented by technicians in this field. Since it is a prior art, it will not be described in detail in this case. Starting the motor 41 can drive the rotating shaft 42 to rotate. The lower surface of the rotating shaft 42 is fixedly connected to a connecting plate 43. The center of the rotating shaft 42 and the center of the connecting plate 43 are located on the same vertical line. The left end of the upper surface of the connecting plate 43 is fixedly connected to a support plate 44, and the left surface of the support plate 44 is fixedly connected to a scraper 46. The scraper 46 is made of rubber and can scrape off impurities remaining on the inner wall of the feeder 1. The right surface of the support plate 44 is fixedly connected to a stirring paddle 45. The stirring paddle 45 will rotate with the rotation of the connecting plate 43 and the support plate 44, and the foliar fertilizer raw materials inside the feeder 1 can be positively stirred.
[0031] Reference Figure 2 - Figure 3 The stirring assembly also includes a bevel gear 1 48, the inner wall of the right side of the adjusting cylinder 47 is rotatably connected to the bevel gear 2 49, the lower surface of the adjusting cylinder 47 passes through and is rotatably connected to the sleeve 412, the adjusting cylinder 47 provides support for the sleeve 412, the upper surface of the sleeve 412 is fixedly connected to the bevel gear 3 411, and the outer wall of the sleeve 412 is fixedly connected to the stirring paddle 413.
[0032] Reference Figure 1 、 Figure 4The filter assembly includes a discharge pipe 51, and a valve 52 is provided in the middle section of the discharge pipe 51. The valve 52 can control the switch of the discharge pipe 51. A slot 501 is provided at the right end of the inner wall of the discharge pipe 51. A rubber pad 54 is inserted into the inner wall of the slot 501. When the rubber pad 54 is subjected to a large extrusion pressure, it will deform and detach from the slot 501. The foliar fertilizer fluid cannot bring such a large impact force, so the rubber pad 54 will always be inserted into the slot 501. The inner wall of the rubber pad 54 is fixedly connected to the filter plate 53. The outer wall of the filter plate 53 fits the inner wall of the discharge pipe 51. When the filter plate 53 is installed, the rubber pad 54 will be squeezed and deformed. A pull rod 55 is fixedly connected to the right surface of the filter plate 53. Pulling the pull rod 55 can pull the filter plate 53 out.
[0033] Reference Figure 1 、 Figure 4 The discharge pipe 51 passes through and is fixedly connected to the right surface of the material maker 1. The right surface of the pull rod 55 protrudes from the right surface of the discharge pipe 51 for easy gripping. A through hole is provided on the right surface of the filter plate 53. The stirred foliar fertilizer can pass through the through hole, the foliar fertilizer can be squeezed out, and the particulate matter will be blocked.
[0034] Reference Figure 1 - Figure 2 The inner wall of the bottom end of the material maker 1 is set to be inclined, and the lower end is located on the right side of the material maker 1. The mixed foliar fertilizer raw materials will flow into the discharge pipe 51 along the inclined surface and be extruded. The rotating shaft 42 passes through and is rotatably connected to the upper surface of the material maker 1. The rotating shaft 42 passes through the upper surface of the adjusting cylinder 47. There are multiple groups of scrapers 46, stirring blades 45, and support plates 44. The multiple groups of scrapers 46, stirring blades 45, and support plates 44 are symmetrically distributed with respect to the center line of the connecting plate 43.
[0035] Reference Figure 2 - Figure 3 The rotating shaft 42 passes through and is fixedly connected to the upper surface of bevel gear 1 48. Bevel gear 1 48 is meshed with bevel gear 2 49. Bevel gear 2 49 is driven by bevel gear 1 48. Bevel gear 2 49 is meshed with bevel gear 3 411. Bevel gear 3 411 is driven by bevel gear 2 49. Under the action of bevel gear 2 49, bevel gear 3 411 and bevel gear 1 48 will rotate in opposite directions. The reverse rotating bevel gear 3 411 will drive the sleeve 412 and the stirring paddle 413 to rotate in the opposite direction. Since the stirring paddle 413 stirs in the reverse direction and the stirring blade 45 stirs in the forward direction, the turbulence and mixing uniformity in the fluid can be improved, so that the foliar fertilizer raw materials are mixed more fully.
[0036] Reference Figure 2 - Figure 3The rotating shaft 42 passes through the upper surface of the bevel gear three 411, and the rotating shaft 42 passes through the upper surface of the sleeve 412. When the rotating shaft 42 rotates, it will not cause motion interference to the bevel gear three 411 and the sleeve 412. The outer wall of the rotating shaft 42 and the inner wall of the sleeve 412 fit together, which can prevent the foliar fertilizer raw materials from seeping into the gap between the two and the subsequent cleaning problem.
[0037] Reference Figure 2 - Figure 3 There are multiple groups of stirring paddles 413 , and the multiple groups of stirring paddles 413 are evenly distributed longitudinally along the outer wall of the sleeve 412 .
[0038] Working principle: When using this device, first add the foliar fertilizer raw materials and water into the material maker 1 from the feeding pipe 3, then start the motor 41 to drive the rotating shaft 42 and the connecting plate 43 to rotate, and the rotating connecting plate 43 will drive the support plate 44, the stirring blade 45, and the scraper 46 to rotate around the rotating shaft 42. The rotating scraper 46 will scrape off the raw materials adhering to the inner wall of the material maker 1 during stirring to avoid impurities from remaining and facilitate subsequent cleaning. The rotating stirring blade 45 will drive the foliar fertilizer raw materials in the material maker 1 to stir in the forward direction.
[0039] In addition, the rotating shaft 42 will also drive the bevel gear 1 48 to rotate, and the rotating bevel gear 1 48 will drive the bevel gear 2 49 to rotate. Under the transmission of the bevel gear 2 49, the bevel gear 3 411 will rotate in the opposite direction. The reversely rotating bevel gear 3 411 will drive the sleeve 412 and the stirring paddle 413 to rotate in the opposite direction. The reversely rotating stirring paddle 413 can drive the foliar fertilizer raw materials in the material making machine 1 to stir in the opposite direction. Since the foliar fertilizer raw materials are stirred in the forward and reverse directions at the same time, the turbulence and mixing uniformity in the fluid can be improved, so that the foliar fertilizer raw materials are mixed more fully.
[0040] After stirring, close the rotating shaft 42 and open the valve 52. The processed foliar fertilizer will flow out from the discharge pipe 51. When the foliar fertilizer flows out of the discharge pipe 51, it will contact the filter plate 53. The particles in the foliar fertilizer will be blocked, which can prevent the particles from being squeezed out and mixed with the foliar fertilizer, and ensure the purity of the foliar fertilizer. After collecting the foliar fertilizer flowing out of the discharge pipe 51, grab the pull rod 55 and pull it to the right with force to deform the rubber pad 54 and disengage from the card slot 501 to release the limit on the filter plate 53. Then, the filter plate 53 is pulled out and the particles blocked in the discharge pipe 51 are cleaned with a brush. Then, the filter plate 53 is aligned with the discharge pipe 51 and inserted with force. During insertion, the rubber pad 54 will be squeezed and deformed. When the rubber pad 54 and the card slot 501 are aligned, the friction between the rubber pad 54 and the inner wall of the discharge pipe 51 will be reduced. At this time, the staff can feel it. If they let go, the rubber pad 54 will limit the filter plate 53 due to its own elastic recovery and the insertion of the card slot 501, thus completing the installation of the filter plate 53.
[0041] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. An extrusion material making machine for viscous materials, comprising a making machine (1), characterized in that: The lower surface of the material maker (1) is fixedly connected to a support leg (2), the upper surface of the material maker (1) is penetrated and fixedly connected to a feeding pipe (3), a stirring assembly is provided inside the material maker (1), a filtering assembly is provided on the right surface of the material maker (1), the stirring assembly includes a motor (41), an adjusting cylinder (47) is fixedly connected to the inner wall of the top of the material maker (1), the output shaft of the motor (41) is fixedly connected to a rotating shaft (42), the lower surface of the rotating shaft (42) is fixedly connected to a connecting plate (43), the left end of the upper surface of the connecting plate (43) is fixedly connected to a support plate (44), the left surface of the support plate (44) is fixedly connected to a scraper (46), and the right surface of the support plate (44) is fixedly connected to a stirring paddle (45).
2. The extruder for making viscous materials according to claim 1, characterized in that: The stirring assembly further includes a bevel gear 1 (48), the inner wall on the right side of the regulating cylinder (47) is rotatably connected to a bevel gear 2 (49), the lower surface of the regulating cylinder (47) is penetrated and rotatably connected to a sleeve (412), the upper surface of the sleeve (412) is fixedly connected to a bevel gear 3 (411), and the outer wall of the sleeve (412) is fixedly connected to a stirring paddle (413).
3. The extruder for making viscous materials according to claim 1, characterized in that: The filter assembly includes a discharge pipe (51), a valve (52) is provided in the middle section of the discharge pipe (51), a slot (501) is provided at the right end of the inner wall of the discharge pipe (51), a rubber pad (54) is inserted into the inner wall of the slot (501), a filter plate (53) is fixedly connected to the inner wall of the rubber pad (54), and a pull rod (55) is fixedly connected to the right surface of the filter plate (53).
4. The extruder for making viscous materials according to claim 3, characterized in that: The discharge pipe (51) passes through and is fixedly connected to the right surface of the material making machine (1), the right surface of the pull rod (55) protrudes from the right surface of the discharge pipe (51), and the right surface of the filter plate (53) is provided with a through hole.
5. The extruder for making viscous materials according to claim 1, characterized in that: The inner wall of the bottom end of the material maker (1) is arranged in an inclined shape, the rotating shaft (42) passes through and is rotatably connected to the upper surface of the material maker (1), the rotating shaft (42) passes through the upper surface of the regulating cylinder (47), and the scrapers (46), stirring leaves (45), and support plates (44) are provided in multiple groups, and the multiple groups of scrapers (46), stirring leaves (45), and support plates (44) are symmetrically distributed on the left and right sides with respect to the center line of the connecting plate (43).
6. The extruder for making viscous materials according to claim 2, characterized in that: The rotating shaft (42) passes through and is fixedly connected to the upper surface of bevel gear 1 (48), bevel gear 1 (48) is meshed with bevel gear 2 (49), and bevel gear 2 (49) is meshed with bevel gear 3 (411).
7. The extruder for making viscous materials according to claim 2, characterized in that: The rotating shaft (42) passes through the upper surface of the bevel gear three (411), and the rotating shaft (42) passes through the upper surface of the sleeve (412).
8. The extruder for making viscous materials according to claim 2, characterized in that: The stirring paddles (413) are provided in multiple groups, and the multiple groups of stirring paddles (413) are evenly distributed longitudinally along the outer wall of the sleeve (412).