Glue pouring clamp for photovoltaic junction box

By designing a glue pouring fixture for photovoltaic junction boxes, the problem of inaccurate positioning during the glue pouring process of photovoltaic junction boxes is solved, precise positioning and efficient glue pouring are achieved, the quality and efficiency of glue pouring are improved, and it also has versatility and adaptability.

CN223367408UActive Publication Date: 2025-09-23GUANGZHOU MINGKANG AUTOMATION EQUIP CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422669850.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-04
Publication Date
2025-09-23
Estimated Expiration
2034-11-04

AI Technical Summary

Technical Problem

The existing photovoltaic junction box glue filling process lacks precise positioning, resulting in glue filling failure and low work efficiency. The existing glue filling fixture has a complex structure and inaccurate positioning, which affects the glue filling quality and yield rate.

Method used

A fixing device is designed, which adopts a glue-filling fixture for photovoltaic junction boxes. By fixing the combination of a base plate, a limit plate and a rear baffle, stable fixation and precise positioning are provided. The fixture is suitable for junction boxes of different sizes and has versatility and adaptability.

Benefits of technology

The glue filling and assembly precision and production efficiency of the photovoltaic junction box are improved, the accuracy and quality of the glue filling are ensured, and the disassembly and assembly are convenient, which reduces the use cost.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223367408U_ABST
    Figure CN223367408U_ABST
Patent Text Reader

Abstract

The utility model discloses a glue pouring clamp for a photovoltaic junction box, which adopts the scheme that a rear baffle plate is arranged at one end of a fixed substrate, the left side and the right side of the fixed substrate are respectively provided with a limiting boss, a plurality of concave tables are arranged between the limiting bosses, and the concave tables are arranged on the rear baffle plate. A left limiting plate is arranged beside the limiting boss on the left side of the fixing base plate, a right limiting plate is arranged beside the limiting boss on the right side of the fixing base plate, and a middle limiting plate is arranged on a concave table in the middle of the fixing base plate. U-shaped fixing blocks are further arranged at the tops of the left limiting plate, the right limiting plate and the middle limiting plate. The fixture provided by the utility model can improve the glue filling assembly precision and the production efficiency of the photovoltaic junction box, is convenient to disassemble and assemble, and only needs to replace substrates with corresponding sizes if meeting junction boxes with different sizes, and other parts have certain universality and strong adaptability.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the field of glue potting machine clamps, in particular to a glue potting clamp used for a photovoltaic junction box. Background Art

[0002] When the glue dispensing machine is working, the glue is first loaded into the glue storage tank of the glue dispensing machine, and the glue dispensing parameters are set through the control system. During the glue dispensing process, the control system issues a command, and the mechanical system presses out the glue through air pressure or electric means, and accurately injects the glue into the product through the robotic arm and injection head. After the glue dispensing is completed, the product enters the curing stage, and the glue solidifies under specific conditions to form the required sealing or fixing effect. When the existing glue dispensing machine is used, the photovoltaic junction box does not have a fixed position and is generally fixed in one place for glue dispensing. The glue dispensing fixture used is generally complex in structure and the positioning is not accurate enough. If it is not placed in place, it will lead to glue dispensing failure, and the work efficiency and yield rate cannot be guaranteed. Now there is an urgent need for a glue dispensing fixture for photovoltaic junction boxes that is easy to operate and has precise positioning to ensure the quality of glue dispensing, improve the work efficiency of the glue dispensing machine, and ensure the accuracy of glue dispensing and the completion of the curing rate. Utility Model Content

[0003] In response to the above problems, the utility model aims to provide a glue filling fixture for photovoltaic junction boxes, which can improve the glue filling assembly accuracy and production efficiency of photovoltaic junction boxes. It is easy to assemble and disassemble, and has certain versatility and better adaptability. If you encounter junction boxes of different sizes, you only need to replace the substrate of the corresponding size to adjust the distance between the limit plates. The other parts have a certain degree of versatility.

[0004] To achieve this technical purpose, the solution of the utility model is to provide a glue filling fixture for a photovoltaic junction box, including a fixed base plate, a rear baffle installed at one end of the fixed base plate, a limit boss is provided on each of the left and right sides of the fixed base plate, a plurality of concave platforms are provided between the limit bosses, a left limit plate is provided next to the limit boss on the left side of the fixed base plate, a right limit plate is provided next to the limit boss on the right side of the fixed base plate, and a middle limit plate is provided on the concave platform in the middle of the fixed base plate; guide wing plates are provided on one side of the upper part of the left limit plate and the right limit plate, and guide wing plates are provided on the left and right sides of the upper part of the middle limit plate; the ends of the left limit plate, the right limit plate and the middle limit plate are all in contact with the surface of the rear baffle, and U-shaped fixing blocks are also provided on the tops of the left limit plate, the right limit plate and the middle limit plate.

[0005] Preferably, two or more fixing holes are provided on both sides of the fixed base plate for fixing it on the glue filling machine.

[0006] Preferably, the left limiting plate, the right limiting plate and the lower portion of the middle limiting plate are all stepped block structures.

[0007] Preferably, the end portion of the guide wing plate away from the rear baffle is a trapezoidal structure, and the guide wing plate and the fixed base plate form a flared structure.

[0008] Preferably, the bottoms of the left limiting plate, the right limiting plate and the middle limiting plate are each provided with a plurality of fixing holes for fixing them on a fixed base plate.

[0009] The beneficial effects of this utility model are that the glue-filling fixture, which is composed of a fixed base plate, a limit plate, and a rear baffle, can make the photovoltaic junction box stable and not easy to move, and accurately position the glue filling, thereby improving the glue filling assembly accuracy and production efficiency of the photovoltaic junction box. It is also easy to assemble and disassemble, has a certain degree of versatility and better adaptability. If a junction box of a different size is encountered, only the base plate of the corresponding size needs to be replaced, and the other parts have a certain degree of versatility. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 It is a structural diagram of the utility model;

[0011] Figure 2 This is another visual schematic diagram of the structure of the utility model;

[0012] Figure 3 This is a structural diagram of the left limit plate of the utility model;

[0013] Figure 4 This is a schematic structural diagram of the limiting plate in the utility model;

[0014] In the figure: 1. Fixed base plate; 2. Rear baffle; 3. Limiting boss; 4. Concave platform; 5. Left limiting plate; 6. Right limiting plate; 7. Middle limiting plate; 8. Guide wing plate; 9. U-shaped fixing block; 10. Fixing hole; 11. Photovoltaic junction box. DETAILED DESCRIPTION

[0015] The utility model of this application is further described in detail below with reference to the accompanying drawings and specific embodiments. In order to clearly and completely describe the technical solution, the following embodiments are selected for illustration; other embodiments obtained based on the content recorded in this application without creative work are all within the scope of protection of this utility model.

[0016] In the following embodiments, it should be noted that the terms "up", "down", "left", "right", "inside", "outside", "top / bottom" and other orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of clearly describing the present embodiment, and do not indicate or imply that the device or element referred to must have a specific orientation. Therefore, they cannot be understood as limitations on this application.

[0017] like Figure 1-2As shown, the specific embodiment of the present invention is: a glue filling fixture for a photovoltaic junction box 11, including a fixed base plate 1 for carrying the fixture and fixing the fixture, a rear baffle 2 is fixedly installed at one end of the fixed base plate 1 by screws, and a slightly raised cylindrical block-shaped limiting boss 3 is provided on each of the left and right sides of the fixed base plate 1, and two concave platforms 4 are provided between the limiting bosses 3 (the concave platforms are composed of two raised cylindrical blocks), a left limiting plate 5 is provided next to the limiting boss 3 on the left side of the fixed base plate 1, a right limiting plate 6 is provided next to the limiting boss 3 on the right side of the fixed base plate 1, and a middle limiting plate 7 is provided on the concave platform 4 in the middle of the fixed base plate 1; wherein the left limiting plate 5 and the right limiting plate 6 are both provided with a guide wing plate 8 on one side of the upper part, and guide wing plates 8 are provided on the left and right sides of the upper part of the middle limiting plate 7. The guide wing plates 8 can guide the insertion and installation of the photovoltaic junction box 11, and can stabilize the photovoltaic junction box 11 under the guide wing plates 8 after the insertion is completed.

[0018] In order to better limit the storage of the photovoltaic junction box, the ends of the left limit plate 5, the right limit plate 6, and the middle limit plate 7 are all in contact with the surface of the rear baffle 2, and the bottoms of the left limit plate 5, the right limit plate 6, and the middle limit plate 7 are connected to the fixed base plate 1, and the fixed base plate 1 is connected to the rear baffle 2, thus forming a stable fixed cavity that can just accommodate the photovoltaic junction box 11.

[0019] To facilitate further precise positioning during the glue pouring process, U-shaped fixing blocks 9 are also installed on the top of the left limit plate 5, right limit plate 6, and center limit plate 7. After the robot reaches the designated glue injection hole of the photovoltaic junction box during the glue pouring process, the U-shaped fixing blocks provide mechanical positioning or limiting, further improving the glue pouring accuracy.

[0020] In order to fix the clamp of the present invention to the glue filling machine, two fixing holes 10 for fixing it to the glue filling machine are respectively provided on both sides of the fixed base plate 1, and fixing holes 10 are provided at the bottom of the left limit plate 5, the right limit plate 6 and the middle limit plate 7. The clamp can be stably connected to the glue filling machine through the fixing holes 10 using screws and other connecting parts.

[0021] To facilitate the fixing of the photovoltaic junction box 11, the left limit plate 5, the right limit plate 6 and the middle limit plate 7 are configured as stepped block structures. The end of the guide wing plate 8 away from the rear baffle 2 is a trapezoidal structure, and the guide wing plate 8 forms a flared structure with the fixed base plate 1.

[0022] When in use, first fasten the fixed base plate 1 to the glue filling machine with screws, then install the left limit plate 5, right limit plate 6 and middle limit plate 7 in the appropriate position of the fixed base plate 1 according to the size of the photovoltaic junction box 11, then connect the rear baffle 2 to the fixed base plate 1 and install it, and the ends of the rear baffle 2 and the left limit plate 5, right limit plate 6 and middle limit plate 7 are all in contact with the surface of the rear baffle 2, and then fix the U-shaped fixing block 9 on the top of the left limit plate 5, right limit plate 6 and middle limit plate 7. After the glue filling fixture is installed, place the photovoltaic junction box 11 into the concave platform 4 formed between the limit plates and fix the photovoltaic junction box 11. The junction box mounting fixture is used to fix the photovoltaic junction box 11, ensuring that the photovoltaic junction box 11 will not move during the glue filling process, ensuring the accuracy and quality of the glue filling. During the glue filling process, the glue filling machine is turned on, and the glue filling fixture can accurately move the glue filling head to the position where glue filling is required for glue filling, ensuring the accuracy of the glue filling. This glue potting fixture is widely used in the glue potting process of electronic components that need to be accurately fixed and sealed.

[0023] Through the above steps and design features, the glue filling fixture for photovoltaic junction boxes of the present invention can effectively improve the quality and efficiency of the glue filling operation, ensure the stability and reliability of the junction box, and is easy to assemble and disassemble, has certain versatility and better adaptability. If you encounter junction boxes of different sizes, you only need to replace the substrate of the corresponding size, and the other parts have certain versatility; at the same time, since the glue filling process may be in a vacuum-sealed environment, and the closed environment has solvent volatilization, the glue filling fixture of this application is made of metal, preferably stainless steel, and the versatility of this application is strong, which can further reduce the cost of use.

[0024] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any minor modifications, equivalent replacements and improvements made to the above embodiments based on the technical essence of the present invention should be included in the scope of protection of the technical solution of the present invention.

Claims

1. A glue-filling fixture for a photovoltaic junction box, characterized by: The invention comprises a fixed base plate (1), wherein a rear baffle (2) is installed at one end of the fixed base plate (1), a limiting boss (3) is respectively provided on the left and right sides of the fixed base plate (1), a plurality of concave platforms (4) are provided between the limiting bosses (3), a left limiting plate (5) is provided next to the limiting boss (3) on the left side of the fixed base plate (1), a right limiting plate (6) is provided next to the limiting boss (3) on the right side of the fixed base plate (1), and a middle limiting plate (7) is provided on the concave platform (4) in the middle of the fixed base plate (1); a guide wing plate (8) is provided on one side of the upper part of the left limiting plate (5) and the right limiting plate (6), and a guide wing plate (8) is provided on both the left and right sides of the upper part of the middle limiting plate; The ends of the left limit plate (5), the right limit plate (6) and the middle limit plate (7) are all in contact with the surface of the rear baffle (2), and U-shaped fixing blocks (9) are also provided on the tops of the left limit plate (5), the right limit plate (6) and the middle limit plate (7).

2. The glue-filling fixture for a photovoltaic junction box according to claim 1, characterized in that: Two or more fixing holes (10) for fixing the fixed base plate (1) on the glue filling machine are respectively provided on both sides of the fixed base plate (1).

3. The glue-filling fixture for a photovoltaic junction box according to claim 1, characterized in that: The lower and middle parts of the left limiting plate (5), the right limiting plate (6) and the middle limiting plate (7) are all stepped block structures.

4. The glue-filling fixture for a photovoltaic junction box according to claim 1, characterized in that: The end of the guide wing plate (8) away from the rear baffle is a trapezoidal structure, and the guide wing plate and the fixed base plate form a flared structure.

5. The glue-filling fixture for a photovoltaic junction box according to claim 1, characterized in that: The bottoms of the left limiting plate (5), the right limiting plate (6) and the middle limiting plate (7) are all provided with a plurality of fixing holes (10) capable of fixing them on the fixed base plate (1).