Image-recognition-assisted movable multi-stage stone vibration screening device

The multi-stage stone vibration screening device assisted by image recognition, combined with the adjustable eccentric wheel weight, solves the problems of screen wear and eccentric wheel weight fixation, and achieves efficient and accurate stone screening and energy consumption optimization.

CN223367503UActive Publication Date: 2025-09-23HUBEI UNIV OF TECH
View PDF 3 Cites 0 Cited by

Patent Information

Application Number
CN202422678728.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-04
Publication Date
2025-09-23
Estimated Expiration
2034-11-04

AI Technical Summary

Technical Problem

The existing stone vibration screening device has problems such as severe screen wear, low screening efficiency and high energy consumption. At the same time, the weight of the eccentric wheel is fixed and cannot be adjusted, which affects the performance of the equipment.

Method used

Image recognition technology is used to assist screening, combined with a multi-stage vibration screening device with adjustable eccentric wheel weight. The stone distribution density is analyzed by a camera to adjust the vibration amplitude, and the screening effect is optimized through the adjustable eccentric wheel weight.

Benefits of technology

It improves screening efficiency and accuracy, reduces screen wear, reduces energy consumption, and can adjust the eccentric wheel weight according to usage to improve equipment performance.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223367503U_ABST
    Figure CN223367503U_ABST
Patent Text Reader

Abstract

The utility model provides a movable multi-stage stone vibration screening device assisted by image recognition, which belongs to the field of stone screening, aims to solve the problem that the weight of an eccentric wheel is inconvenient to adjust according to the use condition, and comprises a device base and a mounting box, and a movable electronic scale is mounted on a material receiving container. The device is provided with a mounting box; when the weight of the eccentric wheel is adjusted, extrusion plates on the two sides of the mounting box can be extruded, the extrusion plates drive limiting plates to move, meanwhile, the limiting plates can extrude reset springs, and when the limiting plates move, positioning blocks can be driven to retract into the mounting box, so that the mounting box is conveniently inserted into the eccentric wheel, the extrusion plates on the two sides are loosened, and the eccentric wheel can be conveniently mounted. The limiting plate and the positioning block are driven to reset under the pushing of the reset spring, the positioning block can be clamped in the eccentric wheel to limit and fix the mounting box, the weight of the eccentric wheel can be increased through the balancing weight on the mounting box, and the weight of the eccentric wheel is controlled by adjusting the number of the mounting box.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the field of stone screening, in particular to an image recognition-assisted movable multi-stage stone vibration screening device. Background Art

[0002] The movable multi-stage stone vibration screening device combined with image recognition technology can achieve efficient stone screening and sorting. It performs step-by-step screening through multiple vibrating screen levels to adapt to stones of different particle sizes. This device combines traditional screening technology with modern image recognition to significantly improve the efficiency and accuracy of stone screening and meet the needs of different scenarios. The image recognition system performs data analysis on the screened stones and optimizes the screening process.

[0003] However, most of the current stone vibration screening devices have the following problems:

[0004] For example, a stone vibrating screening device with the announcement number CN210906857U, due to the uneven distribution of material particle size, large-particle stone often causes greater impact and wear on the screen, affecting the screening effect and screen life. At the same time, the continued presence of large-particle stone will also reduce the screening efficiency, increase energy consumption, and make it inconvenient to improve the screening effect; at the same time, for example, a limestone screening vibrating screen with the announcement number CN205128394U, when using an eccentric wheel to rotate and generate vibration for screening, the weight of the eccentric wheel is mostly fixed. A lighter eccentric wheel may not provide sufficient vibration intensity, while an overweight eccentric wheel may consume too much energy, affecting the overall performance of the equipment, and it is inconvenient to adjust the weight of the eccentric wheel according to usage.

[0005] Therefore, the applicant has made improvements to this problem and proposed a movable multi-stage stone vibration screening device assisted by image recognition. Utility Model Content

[0006] The purpose of the utility model is to solve the existing problems of inconvenience in improving the screening effect and inconvenience in adjusting the weight of the eccentric wheel according to usage conditions.

[0007] In order to achieve the above purpose, the present invention provides the following technical solutions:

[0008] An image recognition-assisted movable multi-stage stone vibration screening device is developed to improve the above problems.

[0009] The utility model is specifically as follows:

[0010] The lifting mechanism comprises a lifting mechanism, a lifting mechanism, a lifting mechanism, a lifting mechanism, a lifting mechanism on the lifting mechanism, a lifting mechanism of the lifting mechanism being arranged on a lifting mechanism, a lifting mechanism of the lifting mechanism being arranged on the lifting mechanism, a lifting mechanism of the lifting mechanism being arranged on the lifting mechanism, a lifting mechanism of the lifting mechanism being arranged on the lifting mechanism

[0011] Preferably, the vibration motor assembly includes a motor body, the motor body is fixedly connected to the screen box body, a transmission belt is installed on the motor body, an eccentric shaft is installed on the transmission belt, the eccentric shaft is rotatably connected to the screen box body, an eccentric wheel is fixedly connected to the eccentric shaft, the inclination angle of the screen box body is 10-15 degrees, and the screen is divided into four groups distributed at intervals up and down.

[0012] Preferably, an installation box is provided in the eccentric wheel, a reset spring is fixedly connected in the installation box, the other end of the reset spring is fixedly connected to a limiting plate, and the mesh size distribution of the screen is 100mm, 80mm, 60mm and 40mm from top to bottom.

[0013] Preferably, a positioning block is fixedly connected to the limit plate, an extrusion plate is fixedly connected to the limit plate, a counterweight is fixedly connected to the installation box, and a side end face of the limit plate fits with an inner side face of the installation box.

[0014] Preferably, the return springs are symmetrically distributed on the left and right sides of the installation box, and the return springs correspond one-to-one with the extrusion plates through the limit plates.

[0015] Preferably, the positioning blocks are equidistantly distributed on the limiting plate, and the counterweight blocks are symmetrically distributed on the left and right sides of the installation box.

[0016] Compared with the prior art, the advantages and beneficial effects of this utility model are:

[0017] 1. A screen is provided; the stones entering the screen box have been preliminarily screened, and the particle size distribution is more uniform, which is conducive to the rapid screening process and the improvement of screening accuracy. A detachable screening component is added to facilitate the rapid replacement of damaged screening plates, thereby improving the ore screening efficiency. When stones are added to the equipment for screening, the image can be recorded and transmitted through the camera body, which is convenient for data collection in conjunction with image acquisition and analysis of the stone distribution density on the screen, so as to adjust the vibration amplitude of the equipment and avoid the impact of stone accumulation and vibration on the screening effect.

[0018] 2. An installation box is provided; when adjusting the weight of the eccentric wheel, the extrusion plates on both sides of the installation box can be squeezed, and the extrusion plates drive the limit plates to move. At the same time, the limit plates can squeeze the reset springs. When the limit plates move, they can drive the positioning blocks to be retracted into the installation box, making it convenient to insert the installation box into the eccentric wheel. The extrusion plates on both sides are released, and the limit plates and the positioning blocks are reset under the push of the reset springs. The positioning blocks can be engaged in the eccentric wheel to limit and fix the installation box. The counterweight blocks on the installation box can increase the weight of the eccentric wheel. The weight of the eccentric wheel can be controlled by adjusting the number of installation boxes. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the image recognition-assisted movable multi-stage stone vibration screening device provided by the utility model;

[0020] Figure 2 A schematic side view of the structure of the shock-absorbing spring of the image recognition-assisted movable multi-stage stone vibration screening device provided by the utility model;

[0021] Figure 3 A schematic diagram of the side structure of the upper discharge hopper of the image recognition-assisted movable multi-stage stone vibration screening device provided by the utility model;

[0022] Figure 4 A schematic diagram of the side structure of the upper discharge hopper of the image recognition-assisted movable multi-stage stone vibration screening device provided by the utility model;

[0023] Figure 5 A schematic diagram of the side structure of the lower discharge hopper of the image recognition-assisted movable multi-stage stone vibration screening device provided by the utility model;

[0024] Figure 6 A schematic side view of the retractable camera bracket of the image recognition-assisted movable multi-stage stone vibration screening device provided by the present invention;

[0025] Figure 7 A schematic diagram of a top view of the internal support frame of the image recognition-assisted movable multi-stage stone vibration screening device provided by the present invention;

[0026] Figure 8 A schematic diagram of the side structure of the installation box of the image recognition-assisted movable multi-stage stone vibration screening device provided by the utility model;

[0027] Figure 9 This is a side structural schematic diagram of the eccentric wheel of the image recognition-assisted movable multi-stage stone vibration screening device provided by the utility model.

[0028] Explanation of the accompanying drawings: 1. Device base; 2. Support frame; 3. Vehicle body; 4. Shock-absorbing spring; 5. Screen box body; 6. Vibration motor assembly; 601. Motor body; 602. Transmission belt; 603. Eccentric shaft; 604. Eccentric wheel; 7. Upper discharge funnel; 8. Lower discharge funnel; 9. Retractable camera bracket; 10. Camera body; 11. Retractable support; 12. Internal support frame; 13. Screen; 14. Screen box bottom plate; 15. Insert rod; 16. Protective net; 17. Side door; 18. Tail gate; 19. Material receiving container; 20. Movable electronic scale; 21. Installation box; 22. Reset spring; 23. Limit plate; 24. Positioning block; 25. Extrusion plate; 26. Counterweight block. DETAILED DESCRIPTION

[0029] To make the purpose, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be described clearly and completely in conjunction with the accompanying drawings. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of them.

[0030] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features and technical solutions therein can be combined with each other.

[0031] Example 1:

[0032] like Figure 1-9As shown, this embodiment proposes an image recognition-assisted movable multi-stage stone vibration screening device, including a device base 1 and an installation box 21, the device base 1 is fixedly connected to a support frame 2, the device base 1 is fixedly connected to a vehicle body 3, the device base 1 is fixedly connected to a shock-absorbing spring 4, the shock-absorbing spring 4 is fixedly connected to a screen box body 5, the screen box body 5 is installed with a vibration motor assembly 6, the screen box body 5 is fixedly connected to an upper discharge funnel 7, the screen box body 5 is fixedly connected to a lower discharge funnel 8, the device base 1 is fixedly connected to a retractable support 11, the retractable support A retractable camera bracket 9 is installed on 11, a camera body 10 is installed on the retractable camera bracket 9, an internal support frame 12 is fixedly connected to the screen box body 5, a screen 13 is slidably connected to the internal support frame 12, a screen box bottom plate 14 is fixedly connected to the screen box body 5, an insertion rod 15 is provided in the screen box body 5, a protective net 16 is fixedly connected to the device base 1, a side door 17 is rotatably connected to the device base 1, a tail gate 18 is rotatably connected to the device base 1, a material receiving container 19 is provided on one side of the device base 1, and a movable electronic scale 20 is installed on the material receiving container 19.

[0033] Example 2:

[0034] The solution in Example 1 is further introduced below in conjunction with a specific working method, as described below:

[0035] like Figure 2 As shown, as a preferred embodiment, on the basis of the above method, further, the vibration motor assembly 6 includes a motor body 601, the motor body 601 is fixedly connected to the screen box body 5, a transmission belt 602 is installed on the motor body 601, an eccentric shaft 603 is installed on the transmission belt 602, the eccentric shaft 603 is rotatably connected to the screen box body 5, and an eccentric wheel 604 is fixedly connected to the eccentric shaft 603. The inclination angle of the screen box body 5 is 10-15 degrees, and the screen 13 is distributed in four groups at intervals up and down, which can ensure that the distributed screens 13 can be fully screened.

[0036] like Figure 1 As shown, as a preferred embodiment, on the basis of the above method, further, an installation box 21 is provided in the eccentric wheel 604, a return spring 22 is fixedly connected in the installation box 21, and the other end of the return spring 22 is fixedly connected to a limiting plate 23, and the mesh sizes of the screen 13 are distributed from top to bottom as 100 mm, 80 mm, 60 mm and 40 mm, which can ensure that the mesh sizes of the screen 13 are different, and stones of different sizes can be screened for separation.

[0037] like Figure 8As shown, as a preferred embodiment, on the basis of the above method, further, a positioning block 24 is fixedly connected to the limit plate 23, an extrusion plate 25 is fixedly connected to the limit plate 23, and a counterweight block 26 is fixedly connected to the installation box 21. The side end face of the limit plate 23 fits with the inner side face of the installation box 21, which can ensure that the limit plate 23 can move smoothly through the fitting support of the inner side face of the installation box 21 when moving.

[0038] like Figure 8 As shown, as a preferred embodiment, on the basis of the above method, further, the reset spring 22 is symmetrically distributed on the left and right sides of the installation box 21, and the reset spring 22 corresponds one-to-one with the extrusion plate 25 through the limit plate 23, which can ensure that when the limit plates 23 on both sides move, they can push the positioning block 24 to be stably engaged in the eccentric wheel 604 for limiting and fixing.

[0039] like Figure 9 As shown, as a preferred embodiment, on the basis of the above method, further, the positioning blocks 24 are evenly distributed on the limit plate 23, and the counterweight blocks 26 are symmetrically distributed on the left and right sides of the installation box 21, which can ensure that multiple positioning blocks 24 can improve the firmness of the engagement and limitation.

[0040] Specifically, the image recognition-assisted movable multi-stage stone vibration screening device is used in combination with Figure 1-9The vehicle body 3 can drive the equipment for transportation when it moves, which is convenient for using the equipment according to the site. When in use, the side door 17 and the tailgate 18 on the vehicle body 3 can be opened. The stone in the screen box body 5 has been preliminarily screened by the vibration of the vibration motor assembly 6 and the screen 13, and the particle size distribution is more uniform, which is conducive to the rapid progress of the screening process and the improvement of screening accuracy. The addition of a detachable screening component facilitates the rapid replacement of damaged screening plates, thereby improving the ore screening efficiency. When the stone is added to the equipment for screening, the image can be recorded and transmitted through the camera body 10, which is convenient for cooperating with the image acquisition device for data acquisition. The image acquisition device adopts the method and device based on artificial intelligence to identify the particle size and volume of crushed stone with the publication number "CN115639118A", analyzes the stone distribution density on the screen 13, so as to adjust the vibration of the equipment. Amplitude, to avoid the accumulation of stones and the small vibration affecting the screening effect, the retractable camera bracket 9 and the retractable support 11 on the camera body 10 can adjust the use position of the camera body 10, and when the motor body 601 is running, it can drive the eccentric shaft 603 to rotate through the transmission belt 602. When the eccentric shaft 603 rotates, it cooperates with the eccentric wheel 604 to drive the equipment to perform vibration screening. The vibration generated during the operation is transmitted to the shock-absorbing spring 4 on the base 1 of the device to buffer the vibration and reduce the impact on the support frame 2. The screened stones can be discharged through the upper discharge funnel 7 and the lower discharge funnel 8, and the material receiving container 19 and the movable electronic scale 20 are used to receive and weigh. When the screen 13 needs to be disassembled, the screen 13 can be taken out from the bottom plate 14 of the screen box and the insertion rod 15 for replacement and installation. The provided protective net 16 can play a protective role.

[0041] The internal support frame 12 provided in the screen box body 5 can support the screen 13. If the weight of the eccentric wheel 604 needs to be adjusted, the squeezing plates 25 on both sides of the installation box 21 can be squeezed, and the squeezing plates 25 drive the limit plates 23 to move. At the same time, the limit plates 23 can squeeze the return springs 22. When the limit plates 23 move, they can drive the positioning blocks 24 to be retracted into the installation box 21, making it convenient to insert the installation box 21 into the eccentric wheel 604. The squeezing plates 25 on both sides are released, and the limit plates 23 and the positioning blocks 24 are driven to reset under the push of the return springs 22. The positioning blocks 24 can be engaged in the eccentric wheel 604, and the installation box 21 is limited and fixed. The counterweight blocks 26 on the installation box 21 can increase the weight of the eccentric wheel 604. The weight of the eccentric wheel 604 can be controlled by adjusting the number of installed installation boxes 21.

[0042] The above embodiments are only used to illustrate the present invention and are not intended to limit the technical solutions described in the present invention. Although this specification has described the present invention in detail with reference to the above embodiments, the present invention is not limited to the above specific implementation methods. Therefore, any modification or equivalent replacement of the present invention; and all technical solutions and improvements that do not deviate from the spirit and scope of the utility model are included in the scope of the claims of the present invention.

Claims

1. An image recognition-assisted movable multi-stage stone vibration screening device, comprising a device base (1) and a mounting box (21), characterized in that: The device base (1) is fixedly connected to a support frame (2), the device base (1) is fixedly connected to a vehicle body (3), the device base (1) is fixedly connected to a shock-absorbing spring (4), the shock-absorbing spring (4) is fixedly connected to a screen box body (5), the screen box body (5) is installed with a vibration motor assembly (6), the screen box body (5) is fixedly connected to an upper discharge funnel (7), the screen box body (5) is fixedly connected to a lower discharge funnel (8), the device base (1) is fixedly connected to a retractable support (11), the retractable support (11) is installed with a retractable camera bracket (9), the retractable camera bracket ( 9) is provided with a camera body (10), an internal support frame (12) is fixedly connected to the screen box body (5), a screen mesh (13) is slidably connected to the internal support frame (12), a screen box bottom plate (14) is fixedly connected to the screen box body (5), a plug rod (15) is provided in the screen box body (5), a protective net (16) is fixedly connected to the device base (1), a side door (17) is rotatably connected to the device base (1), a tailgate (18) is rotatably connected to the device base (1), a material receiving container (19) is provided on one side of the device base (1), and a movable electronic scale (20) is installed on the material receiving container (19).

2. The image recognition-assisted movable multi-stage stone vibration screening device according to claim 1, characterized in that: The vibration motor assembly (6) includes a motor body (601), the motor body (601) is fixedly connected to the screen box body (5), a transmission belt (602) is installed on the motor body (601), an eccentric shaft (603) is installed on the transmission belt (602), the eccentric shaft (603) is rotatably connected to the screen box body (5), an eccentric wheel (604) is fixedly connected to the eccentric shaft (603), the inclination angle of the screen box body (5) is 10-15 degrees, and the screen (13) is four groups distributed at intervals in the upper and lower parts.

3. The image recognition-assisted movable multi-stage stone vibration screening device according to claim 2, characterized in that: An installation box (21) is provided in the eccentric wheel (604), a return spring (22) is fixedly connected in the installation box (21), and the other end of the return spring (22) is fixedly connected to a limit plate (23), and the mesh sizes of the screen (13) are distributed from top to bottom in the order of 100 mm, 80 mm, 60 mm and 40 mm.

4. The image recognition-assisted movable multi-stage stone vibration screening device according to claim 3, characterized in that: A positioning block (24) is fixedly connected to the limiting plate (23), an extrusion plate (25) is fixedly connected to the limiting plate (23), a counterweight (26) is fixedly connected to the installation box (21), and a side end surface of the limiting plate (23) is in contact with an inner side surface of the installation box (21).

5. The image recognition-assisted movable multi-stage stone vibration screening device according to claim 4, characterized in that: The return springs (22) are symmetrically distributed on the left and right sides of the installation box (21), and the return springs (22) correspond one-to-one to the extrusion plates (25) through the limiting plates (23).

6. The image recognition-assisted movable multi-stage stone vibration screening device according to claim 4, characterized in that: The positioning blocks (24) are equidistantly distributed on the limiting plate (23), and the counterweight blocks (26) are symmetrically distributed on the left and right sides of the installation box (21).

Citation Information

Patent Citations

  • Method and device for identifying particle size and volume of broken stone based on artificial intelligence

    CN115639118A

  • Lime stone sieve material shale shaker

    CN205128394U

  • Vibrating screening device for stone

    CN210906857U