Cleaning device for quenched steel wire

Abstract

The utility model discloses a device for cleaning quenched steel wires, which comprises a cleaning machine, a frame body is fixedly connected above the cleaning machine, and a table body is fixedly connected below the frame body; according to the cleaning device for the quenched steel wire, through cooperative use of the processing mechanism, in the using process of the device, water on the surface of the steel wire is wiped through a wiping roller firstly, then heat of a heating wire is blown to the steel wire through a fan, the steel wire is dried, meanwhile, oil in the box body is guided to sponge through a guide pipe, and the oil in the box body is conveyed to the sponge; in the process that the steel wire passes through the sponge, the surface of the steel wire is oiled, a first motor is matched to drive a first rotating shaft and a threaded rod to rotate, a movable block is meshed with the threaded rod, and the steel wire is driven to be guided, so that the steel wire is flatly wound, and the steel wire treatment efficiency is improved; and meanwhile, an operator does not need to carry the device again, so that the practicability of the device is improved to a certain degree.

Description

Technical Field

[0001] The utility model relates to the technical field related to cleaning devices, in particular to a cleaning device for steel wire after quenching. Background Art

[0002] After quenching, steel wire usually needs to be cleaned to remove surface oil, quenching medium residues, oxide scale and other impurities. The cleaning process is crucial to ensure the quality of the steel wire and subsequent processing steps (such as tempering, grinding, coating, etc.). Ultrasonic cleaning is one way to clean steel wire after quenching.

[0003] The existing ultrasonic cleaning can only clean the steel wire, which is not convenient for subsequent processing and winding of the steel wire. The operator is required to transfer the cleaned steel wire, which reduces the efficiency of steel wire processing and increases the workload and work burden of the operator. Therefore, it is necessary to propose a steel wire post-quenching cleaning device. Summary of the Invention

[0004] The purpose of the utility model is to provide a device for cleaning steel wire after quenching, so as to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned object, the present invention provides the following technical solution: a device for cleaning steel wire after quenching, comprising a cleaning machine, a frame fixedly connected above the cleaning machine, a platform fixedly connected below the frame, a processing mechanism fixedly connected above the cleaning machine, and a disassembly mechanism fixedly connected above the platform;

[0006] The processing mechanism includes a fixed frame, a wiping roller, a fan, a heating wire, a box, a conduit, a fixed ring, a sponge, a first motor, a first rotating shaft, a threaded rod, a movable block, a guide rod, a rod body and a guide roller. The fixing frame is fixedly connected to the top of the cleaning machine, the wiping roller is movably connected to the outer wall of the fixing frame, the fan is fixedly connected to the top of the frame, the heating wire is fixedly connected to the inside of the frame, the box is fixedly connected to the top of the frame, the conduit is fixedly connected to one side of the box, the fixing ring is fixedly connected to the bottom of the frame, and the sponge is fixedly connected to the inner wall of the fixing ring.

[0007] Preferably, a first motor is fixedly connected to the top of the platform, an output end of the first motor is fixedly connected to a first rotating shaft via a coupling, one end of the first rotating shaft is fixedly connected to a threaded rod, an outer wall of the threaded rod is movably connected to a movable block, an inner part of the movable block is movably connected to a guide rod, a rod body is fixedly connected to the top of the movable block, and an outer wall of the rod body is movably connected to a guide roller.

[0008] Preferably, the number of the heating wires is several bars, and the heating wires are arranged at equal distances inside the frame.

[0009] Preferably, the movable block passes through the outer wall of the threaded rod and extends to the outer wall of the guide rod, and the movable block is movably connected to the threaded rod and the guide rod.

[0010] Preferably, the outer wall of the rod body is fixedly connected with a bearing, and the rod body is movably connected to the guide roller via the bearing.

[0011] Preferably, the disassembly mechanism includes a vertical plate, a second motor, a second rotating shaft, a fixed plate, a limit plate, a bolt and a winding roller. The vertical plate is fixedly connected to the top of the platform, one side of the vertical plate is fixedly connected to the second motor, the output end of the second motor is fixedly connected to the second rotating shaft through a coupling, one end of the second rotating shaft is fixedly connected to the fixed plate, one side of the fixed plate is movably connected to the limit plate, one side of the limit plate is movably connected to the bolt, and one side of the limit plate is fixedly connected to the winding roller.

[0012] Compared with the prior art, the beneficial effects of the present invention are:

[0013] 1. A steel wire post-quenching cleaning device, through the coordinated use of a processing mechanism, during the use of the device, the moisture on the surface of the steel wire is first wiped by a wiping roller, and then the heat of the heating wire is blown onto the steel wire by a fan to dry it. At the same time, the conduit guides the oil inside the box to the sponge. In the process of the steel wire passing through the sponge, its surface is oiled, and the first motor drives the rotation of the first rotating shaft and the threaded rod, and the movable block and the threaded rod are engaged with each other to drive the guiding work of the steel wire, so that the steel wire is flatly wound, thereby improving the efficiency of steel wire processing and avoiding the operator from having to carry it again, thereby improving the practicality of the device to a certain extent;

[0014] 2. This device for cleaning steel wire after quenching is equipped with a disassembly mechanism. During the use of the device, the bolts are screwed out of the inside of the fixed plate and the limit plate in turn, so that the limit plate is separated from the fixed plate, thereby achieving the disassembly of the limit plate and the winding roller, which is convenient for transporting the wound steel wire, saves time and effort, effectively improves the efficiency of steel wire processing, and thus improves the applicability of the device to a certain extent. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the overall structure of the utility model;

[0017] Figure 3 This is a partial structural diagram of the processing mechanism of the utility model;

[0018] Figure 4This is a schematic diagram of the disassembly mechanism structure of the utility model.

[0019] In the figure: 1. Cleaning machine; 2. Frame; 3. Table; 4. Processing mechanism; 401. Fixed frame; 402. Wiping roller; 403. Fan; 404. Heating wire; 405. Box; 406. Conduit; 407. Fixed ring; 408. Sponge; 409. First motor; 410. First rotating shaft; 411. Threaded rod; 412. Movable block; 413. Guide rod; 414. Rod body; 415. Guide roller; 5. Disassembly mechanism; 501. Vertical plate; 502. Second motor; 503. Second rotating shaft; 504. Fixed plate; 505. Limiting plate; 506. Bolt; 507. Winding roller. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] See also Figure 1-4 The utility model provides a technical solution: a steel wire post-quenching cleaning device, comprising a cleaning machine 1, a frame 2 is fixedly connected to the top of the cleaning machine 1, a platform 3 is fixedly connected to the bottom of the frame 2, a processing mechanism 4 is fixedly connected to the top of the cleaning machine 1, and a disassembly mechanism 5 is fixedly connected to the top of the platform 3;

[0022] The processing mechanism 4 includes a fixed frame 401, a wiping roller 402, a fan 403, a heating wire 404, a box 405, a guide tube 406, a fixed ring 407, a sponge 408, a first motor 409, a first rotating shaft 410, a threaded rod 411, a movable block 412, a guide rod 413, a rod body 414 and a guide roller 415. The upper part of the cleaning machine 1 is fixedly connected to the fixed frame 401, the outer wall of the fixed frame 401 is movably connected to the wiping roller 402, and the upper part of the frame 2 is fixed. A fan 403 is fixedly connected to the inside of the frame 2, and a heating wire 404 is fixedly connected to the inside of the frame 2. The number of the heating wires 404 is several bars, and the heating wires 404 are evenly spaced inside the frame 2 to expand the range and area of ​​heat to achieve the drying of the steel wire. A box 405 is fixedly connected to the top of the frame 2, and a conduit 406 is fixedly connected to one side of the box 405. A fixing ring 407 is fixedly connected to the bottom of the frame 2, and a sponge 408 is fixedly connected to the inner wall of the fixing ring 407. A first motor 409 is fixedly connected to the top of the body 3, and the output end of the first motor 409 is fixedly connected to the first rotating shaft 410 through a coupling. One end of the first rotating shaft 410 is fixedly connected to a threaded rod 411, and the outer wall of the threaded rod 411 is movably connected to a movable block 412. The movable block 412 passes through the outer wall of the threaded rod 411 and extends to the outer wall of the guide rod 413. The movable block 412 is movably connected to the threaded rod 411 and the guide rod 413, which is convenient for the movement of the movable block 412 and the angle of the movable block 412 during movement is limited. The inside of the movable block 412 is movably connected to the guide rod 413, and the top of the movable block 412 is fixedly connected to a rod body 414, and the outer wall of the rod body 414 is fixedly connected to a bearing. The rod body 414 is movably connected to a guide roller 415 through the bearing, so that the movement of the steel wire during the winding process drives the guide roller 415 to rotate, thereby reducing the friction when the steel wire moves. The outer wall of the rod body 414 is movably connected to the guide roller 415.

[0023] See also Figure 1-4 The disassembly mechanism 5 includes a vertical plate 501, a second motor 502, a second rotating shaft 503, a fixed plate 504, a limit plate 505, a bolt 506 and a winding roller 507. The vertical plate 501 is fixedly connected to the top of the platform 3, and the second motor 502 is fixedly connected to one side of the vertical plate 501. The output end of the second motor 502 is fixedly connected to the second rotating shaft 503 through a coupling. One end of the second rotating shaft 503 is fixedly connected to the fixed plate 504, and one side of the fixed plate 504 is movably connected to the limit plate 505. One side of the limit plate 505 is movably connected to the bolt 506, and one side of the limit plate 505 is fixedly connected to the winding roller 507.

[0024] Working principle: When using the steel wire post-quenching cleaning device, first, after the steel wire is cleaned, one end of the steel wire is passed through the wiping roller 402, the sponge 408 and the guide roller 415, and connected to the winding roller 507, and at the same time, the fan 403, the first motor 409 and the second motor 502 are started. The start of the second motor 502 drives the second rotating shaft 503 and the winding roller 507 to rotate, and then the steel wire is wound. At the same time, the start of the first motor 409 drives the first rotating shaft 410 and the threaded rod 411 to rotate, and then the threaded rod 411 and the movable block 412 are engaged with each other and the guide rod 413 guides the movable block 412 at an angle, which drives the steel wire inside the two guide rollers 415 to move, thereby improving the smoothness of the steel wire wound on the winding roller 507. At the same time, the winding roller 507 drives the steel wire to be wound on the winding roller 507. During the winding process of the wire, the steel wire is now wiped dry by the wiping roller 402, and is dried when passing through the fan 403. At the same time, the conduit 406 guides the oil inside the box 405 to the sponge 408, and the sponge 408 absorbs the oil. When the steel wire passes through the sponge 408, the surface of the steel wire is oiled to prevent subsequent oxidation of the steel wire. When the steel wire is wound, the bolts 506 are screwed out of the inside of the fixing plate 504 and the limit plate 505 in turn, so as to separate the fixing plate 504 from the limit plate 505, and then the disassembly of the wound steel wire is achieved. The model of the fan 403 is SAS400-, the model of the first motor 409 is GYB401D7, and the model of the second motor 502 is 5IK60RGU-CF. In this way, the use process of the steel wire post-quenching cleaning device is completed.

[0025] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A device for cleaning steel wire after quenching, comprising a cleaning machine (1), characterized in that: The cleaning machine (1) is fixedly connected to a frame (2) above, the frame (2) is fixedly connected to a table (3) below, the cleaning machine (1) is fixedly connected to a processing mechanism (4) above, and the table (3) is fixedly connected to a disassembly mechanism (5) above; The processing mechanism (4) includes a fixed frame (401), a wiping roller (402), a fan (403), a heating wire (404), a box (405), a guide tube (406), a fixed ring (407), a sponge (408), a first motor (409), a first rotating shaft (410), a threaded rod (411), a movable block (412), a guide rod (413), a rod body (414) and a guide roller (415). The fixing frame (401) is fixedly connected to the top of the cleaning machine (1). The outer wall of the fixed frame (401) is movably connected to a wiping roller (402), the upper part of the frame (2) is fixedly connected to a fan (403), the interior of the frame (2) is fixedly connected to a heating wire (404), the upper part of the frame (2) is fixedly connected to a box (405), one side of the box (405) is fixedly connected to a conduit (406), the lower part of the frame (2) is fixedly connected to a fixing ring (407), and the inner wall of the fixing ring (407) is fixedly connected to a sponge (408).

2. A steel wire post-quenching cleaning device according to claim 1, characterized in that: A first motor (409) is fixedly connected to the top of the platform (3); an output end of the first motor (409) is fixedly connected to a first rotating shaft (410) via a coupling; one end of the first rotating shaft (410) is fixedly connected to a threaded rod (411); an outer wall of the threaded rod (411) is movably connected to a movable block (412); an interior of the movable block (412) is movably connected to a guide rod (413); a rod body (414) is fixedly connected to the top of the movable block (412); and an outer wall of the rod body (414) is movably connected to a guide roller (415).

3. The device for cleaning steel wire after quenching according to claim 1, characterized in that: The number of the heating wires (404) is several bars, and the heating wires (404) are arranged at equal distances inside the frame (2).

4. A steel wire post-quenching cleaning device according to claim 2, characterized in that: The movable block (412) penetrates the outer wall of the threaded rod (411) and extends to the outer wall of the guide rod (413). The movable block (412) is movably connected to the threaded rod (411) and the guide rod (413).

5. The device for cleaning steel wire after quenching according to claim 2, characterized in that: The outer wall of the rod body (414) is fixedly connected to a bearing, and the rod body (414) is movably connected to the guide roller (415) via the bearing.

6. The device for cleaning steel wire after quenching according to claim 1, characterized in that: The disassembly mechanism (5) comprises a vertical plate (501), a second motor (502), a second rotating shaft (503), a fixed plate (504), a limiting plate (505), a bolt (506) and a winding roller (507); the vertical plate (501) is fixedly connected to the top of the platform (3); one side of the vertical plate (501) is fixedly connected to the second motor (502); the output end of the second motor (502) is fixedly connected to the second rotating shaft (503) via a coupling; one end of the second rotating shaft (503) is fixedly connected to the fixed plate (504); one side of the fixed plate (504) is movably connected to the limiting plate (505); one side of the limiting plate (505) is movably connected to the bolt (506); and one side of the limiting plate (505) is fixedly connected to the winding roller (507).

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