Backwashing device of high-aluminum ultra-thin glass water cooling equipment
By designing a backwash device for high-aluminum ultra-thin glass water-cooling equipment, online cleaning is achieved by using cooling water circulation and backwash circulation pipelines and temperature and pressure sensors, which solves the problem of dirt accumulation in water-cooling equipment and ensures production stability.
Patent Information
- Application Number
- CN202422255638.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-14
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-09-14
AI Technical Summary
The existing water-cooling equipment cannot be cleaned online during the production of high-aluminum ultra-thin glass, resulting in dirt accumulation that affects the water cooling effect. It needs to be removed from the tin bath for cleaning, affecting production quality.
A backwash device for high-aluminum ultra-thin glass water-cooling equipment is designed. Online cleaning is achieved through cooling water circulation pipelines and backwash circulation pipelines. A temperature-pressure integrated sensor is used to monitor and backwash when the temperature and pressure difference exceeds the standard. Circulating cleaning is performed in combination with a high-pressure pump and cleaning fluid.
The water cooling equipment can be cleaned online to restore the water cooling effect without affecting normal production and avoiding fluctuations in the tin bath environment.
Smart Images

Figure CN223367744U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of glass manufacturing, in particular to a backwashing device for high-aluminum ultra-thin glass water cooling equipment. Background Art
[0002] In float glass production, the molten glass is laid flat in a tin bath and formed, so the tin bath section is also called the forming section. High-aluminum ultra-thin glass is very thin, with a minimum thickness of 0.25mm. Therefore, glass forming has very high requirements for the environment in the tin bath. Once the environment in the tin bath fluctuates, it is very easy to cause unstable production quality. In order to maintain a stable ambient temperature in the bath, the tin bath section is equipped with many water-cooling devices. However, after long-term use, water-cooling devices may accumulate dirt, resulting in poor water cooling effect and even clogged water pipes, affecting the normal use of the water-cooling equipment. In order to ensure the normal operation of the water-cooling equipment, it is necessary to clean the water-cooling equipment with poor water cooling effect to remove dirt and restore the water cooling effect. Existing water-cooling equipment does not have an online cleaning function and can only be cleaned after the water-cooling equipment is removed from the tin bath. The process of removing the water-cooling equipment from the tin bath will cause environmental fluctuations in the tin bath, affecting production quality. Utility Model Content
[0003] In view of the above and / or existing problems, a high-aluminum ultra-thin glass water-cooling equipment backwashing device is proposed to achieve online backwashing of the water-cooling equipment and restore the water cooling effect.
[0004] In order to solve the above technical problems, the present invention provides the following technical solutions:
[0005] A backwash device for high-aluminum ultra-thin glass water cooling equipment, comprising:
[0006] Water cooling equipment to maintain stable ambient temperature and pressure in the tin bath where the glass liquid is located;
[0007] Cooling water circulation pipeline, connected to one end of the water cooling equipment;
[0008] Backwash circulation pipeline, connected to the other end of the water cooling equipment;
[0009] During cooling, cooling water enters the water-cooling equipment through the cooling water circulation pipeline and returns from the backwash circulation pipeline; during backwashing, cleaning liquid enters the water-cooling equipment through the backwash circulation pipeline and returns from the cooling water circulation pipeline, thereby cleaning the water-cooling equipment.
[0010] The backwash circulation pipeline is provided with a return water tee, one end of the return water tee is provided with a return water valve connected to the water cooling equipment through a pipeline, one end is provided with a return water main valve, and one end is provided with a backwash water supply valve, which is connected to the booster pump through a backwash water supply pipe.
[0011] The return water tee is provided with a return water temperature and pressure integrated sensor to monitor the outlet water temperature and pressure of the water cooling equipment in real time.
[0012] A cold water tee is provided on the cooling water circulation pipeline, one end of the cold water tee is provided with a cold water valve connected to the water cooling equipment through a pipeline, one end is provided with a cold water main valve, and one end is provided with a backwash return valve. The backwash return valve is connected to the backwash trolley storing cleaning liquid through a backwash return pipe.
[0013] The cold water tee is provided with a cold water temperature and pressure integrated sensor to monitor the water inlet temperature and pressure of the water cooling equipment in real time.
[0014] The booster pump is connected to a backwashing trolley storing cleaning fluid through a high-pressure pump water inlet pipe.
[0015] Beneficial effects of the utility model:
[0016] Compared with existing technologies:
[0017] The water-cooling equipment can be backwashed online to restore the water-cooling effect. The water-cooling equipment can be cleaned online without exiting the tin bath, without affecting normal production. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is the main view of the utility model;
[0019] Figure 2 It is a top view of the utility model. DETAILED DESCRIPTION
[0020] Below, a backwash device for high-aluminum ultra-thin glass water cooling equipment according to the present disclosure is described in detail with reference to the accompanying drawings. In order to make the purpose, technical solutions and advantages of the present utility model clearer, the technical solutions in the embodiments of the present disclosure will be clearly and completely described below in combination with the drawings in the embodiments of the present disclosure. Obviously, the described embodiments are part of the embodiments of the present disclosure, rather than all the embodiments.
[0021] Therefore, the following detailed description of the embodiments of the present disclosure provided in conjunction with the accompanying drawings is not intended to limit the scope of the present disclosure as claimed, but merely represents selected embodiments of the present disclosure. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present disclosure without creative effort are within the scope of protection of the present disclosure.
[0022] Unless otherwise defined in the context, the singular includes the plural; throughout the specification, the terms "including", "having", etc. are used herein to specify the existence of the stated features, numbers, steps, operations, elements, parts or their combinations, but do not preclude the existence or addition of one or more other features, numbers, steps, operations, elements, parts or their combinations.
[0023] In addition, even though terms including ordinal numbers such as "first," "second," etc. may be used to describe various components, these components are not limited by these terms, and these terms are only used to distinguish one element from other elements. For example, a first component may be referred to as a second component, and similarly, a second component may be referred to as a first component without departing from the scope of the present disclosure.
[0024] In the description of the present invention, it should be understood that the terms "up", "down", "left", "right", "front", "back", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, or are directions or positional relationships in which the disclosed product is conventionally placed when in use, or are directions or positional relationships conventionally understood by those skilled in the art. These directions or positional relationships are only for the convenience of describing the present disclosure and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present disclosure.
[0025] refer to Figure 1 、 Figure 2 As shown, the utility model discloses a backwashing device for high-aluminum ultra-thin glass water-cooling equipment, which, according to one embodiment, includes: a water-cooling device 3, a cooling water circulation pipeline and a backwashing circulation pipeline. The water-cooling device 3 maintains the ambient temperature and pressure in the tin bath where the glass liquid is located stable; the cooling water circulation pipeline is connected to one end of the water-cooling device 3. During cooling, the cooling water enters the water-cooling device 3 through the cooling water circulation pipeline and returns from the backwashing circulation pipeline; the backwashing circulation pipeline is connected to the other end of the water-cooling device 3. During backwashing, the cleaning liquid enters the water-cooling device 3 through the backwashing circulation pipeline and returns from the cooling water circulation pipeline, thereby cleaning the water-cooling device 3. As a result, the utility model solves the problem that the current water-cooling device needs to be withdrawn from the tin bath before it can be cleaned, and the process of withdrawing the water-cooling device from the tin bath will cause environmental fluctuations in the tin bath, affecting production quality.
[0026] In some embodiments, a return water tee 10 is provided on the backwash circulation pipeline, which is connected to the return water valve 4, the return water main valve 11 and the backwash water supply valve 12 respectively to realize the passage of the backwash circulation pipeline;
[0027] The return valve 4 is connected to the water cooling device 3 through a pipeline, the return main valve 11 is located at the other end, and the backwash water supply valve 12 is connected to the booster pump 15 through the backwash water supply pipe 13.
[0028] In a further embodiment, a return water temperature and pressure integrated sensor 9 is also provided on the return water tee 10 to monitor the outlet water temperature and pressure of the water cooling equipment 3 in real time. Once the temperature difference or water pressure difference exceeds the standard, an online backwash operation can be performed to clean the water cooling equipment.
[0029] In some embodiments, the cooling water circulation pipeline is provided with a cold water tee 7, a cold water main valve 6 and a backwash return valve 5, wherein the cold water valve 1 is connected to the water cooling equipment 3 through a pipeline, and the backwash return valve 5 is connected to the backwash trolley 18 storing the cleaning liquid 16 through the backwash return pipe 14, and a cold water main valve 6 is provided at the other end.
[0030] In a further embodiment, a cold water temperature and pressure integrated sensor 8 is provided on the cold water tee 7 to monitor the inlet water temperature and pressure of the water cooling device 3 in real time.
[0031] In a further embodiment, the booster pump 15 is connected to a backwashing trolley 18 storing the cleaning fluid 16 via a high-pressure pump water inlet pipe 17 .
[0032] In actual production, once the temperature difference or water pressure difference is found to be excessive, online backwashing can be performed to clean the water cooling equipment.
[0033] During backwashing: With the backwash water supply valve 12 closed, first start the booster pump 15 to pump cleaning fluid 16 into the high-pressure pump inlet pipe 17. Then, close the cold water main valve 6 and the return water main valve 11 to close the cold water pipeline. Simultaneously, open the backwash return valve 5 and the backwash water supply valve 12, open the backwash pipeline, and use the cleaning fluid 16 to circulate and clean the water-cooled equipment 3. Stop the backwashing operation until the temperature and pressure differentials indicated by the cold water temperature and pressure integrated sensor 8 and the return water temperature and pressure integrated sensor 9 return to normal. Close the backwash return valve 5 and the backwash water supply valve 12 to close the backwash pipeline. Simultaneously, open the cold water main valve 6 and the return water main valve 11 to open the cold water pipeline and resume normal use. Then, turn off the booster pump 15.
[0034] The invention aims to achieve the following objectives: real-time monitoring of the inlet and outlet water temperature and pressure of the water cooling equipment: by configuring a temperature and pressure integrated sensor at the inlet and outlet water pipes of the water cooling equipment 3, the inlet and outlet water temperature and pressure of the water cooling equipment 3 are monitored in real time, and by comparing the temperature difference and water pressure difference, the water cooling effect of the equipment is understood;
[0035] The water-cooling device 3 can be cleaned online without exiting the tin bath, without affecting normal production. A backwash cart 18 equipped with a high-pressure pump 15 is installed. Four ball valves are added to the inlet and outlet pipes of the water-cooling device 3. These valves are used to close the cooling water circulation line during production and open the backwash circulation line. The high-pressure pump 15 then delivers cleaning fluid 16 from the backwash cart 18 to the water-cooling device 3 for circulation and cleaning. For optimal cleaning results, the water flow is reversed from the original flow. After cleaning, the backwash line is closed, and the cooling water circulation line is restored for normal use.
Claims
1. A backwash device for high-aluminum ultra-thin glass water cooling equipment, characterized in that include: Water cooling equipment (3) to maintain a stable ambient temperature and pressure in the tin bath where the glass liquid is located; A cooling water circulation pipeline is connected to one end of the water cooling device (3); A backwash circulation pipeline is connected to the other end of the water cooling device (3); During cooling, cooling water enters the water cooling device (3) through the cooling water circulation pipeline and returns water from the backwash circulation pipeline; during backwashing, cleaning liquid enters the water cooling device (3) through the backwash circulation pipeline and returns water from the cooling water circulation pipeline, thereby achieving cleaning of the water cooling device (3).
2. The backwash device for high-aluminum ultra-thin glass water cooling equipment according to claim 1 is characterized in that: The backwash circulation pipeline is provided with a return water tee (10), one end of the return water tee (10) is provided with a return water valve (4) connected to the water cooling device (3) through a pipeline, one end is provided with a return water main valve (11), and one end is provided with a backwash water supply valve (12), and the backwash water supply valve (12) is connected to the booster pump (15) through a backwash water supply pipe (13).
3. The backwash device for high-aluminum ultra-thin glass water cooling equipment according to claim 2, characterized in that: The return water tee (10) is provided with a return water temperature and pressure integrated sensor (9) for real-time monitoring of the outlet water temperature and pressure of the water cooling device (3).
4. The backwash device for high-aluminum ultra-thin glass water cooling equipment according to claim 2, characterized in that: The cooling water circulation pipeline is provided with a cold water tee (7), one end of the cold water tee (7) is provided with a cold water valve (1) connected to the water cooling device (3) through a pipeline, one end is provided with a cold water main valve (6), and one end is provided with a backwash return valve (5), and the backwash return valve (5) is connected to a backwash trolley (18) storing cleaning liquid (16) through a backwash return pipe (14).
5. The backwash device for high-aluminum ultra-thin glass water cooling equipment according to claim 4, characterized in that: The cold water tee (7) is provided with a cold water temperature and pressure integrated sensor (8) for real-time monitoring of the water inlet temperature and pressure of the water cooling device (3).
6. The backwash device for high-aluminum ultra-thin glass water cooling equipment according to claim 2, characterized in that: The booster pump (15) is connected to a backwashing trolley (18) storing a cleaning fluid (16) via a high-pressure pump water inlet pipe (17).