Pipeline cleaning device for pipeline repair
By designing drive components and crawler cleaning devices that are suitable for pipes of different sizes, and combining high-pressure nozzles with cleaning discs, the problems of incomplete pipe cleaning and hard blocks scratching PE pipes in the existing technology are solved, achieving efficient and economical pipeline repair and cleaning effects.
Patent Information
- Application Number
- CN202422726229.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-11-08
Smart Images

Figure CN223367754U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pipeline inner wall cleaning, in particular to a pipeline cleaning device for pipeline repair. Background Art
[0002] A pipeline is a device connected by pipes, pipe connectors and valves for transporting gas, liquid or fluid with solid particles. After years of use, some pipelines have frequent leakage and rupture accidents. Most of these pipelines are laid in densely populated and prosperous urban areas. Excavation and construction will cause traffic jams and damage to green spaces and gardens. Some pipelines have small diameters and no working surface, making it impossible for personnel to enter the pipelines to carry out repairs.
[0003] Among them, the interlaced method of pipeline repair is to use the space of the pipeline to be repaired and pull a new PE pipe into the pipeline to be repaired to form a pipe in a pipe. However, before construction, since a large amount of garbage will remain in the internal pipeline after long-term use, it is necessary to use a special pipeline cleaning device to clean the inside of the pipeline. Currently, high-pressure water jet cleaning equipment is mostly used to clean the pipeline. However, using only high-pressure water jet cleaning equipment to clean the inner wall of the pipeline has the following disadvantages: (1) High-pressure water washing cannot completely remove the adhesive in the pipeline by relying on the impact force of water pressure, such as hard blocks with strong stickiness, etc., resulting in the new PE pipe being scratched by the hard blocks after being pulled into the pipeline to be repaired, affecting the repair effect; (2) For the dirt and adhesive at the corners of the pipeline, the operator cannot accurately clean the dirt at the pipeline using only high-pressure water jet. In response to the above shortcomings, those skilled in the art have proposed a pipeline cleaning device for pipeline repair. Utility Model Content
[0004] The purpose of the invention of the utility model is to overcome the defects described in the background technology, thereby realizing a pipeline cleaning device for pipeline repair, which can electrically adjust the adjustment component through the drive component to adapt to pipelines of different sizes, and accurately clean the inside and corners of the pipeline by walking in contact with the inner wall of the pipeline through the crawler on the adjustment component, and efficiently remove the adhesive in the pipeline through the cooperation of the high-pressure nozzle and the cleaning disc.
[0005] To achieve the above-mentioned purpose of the invention, the technical solution of the utility model is: a pipeline cleaning device for pipeline repair, including a driving assembly, the driving assembly includes a threaded column, a driving block is provided on the sliding sleeve of the threaded column, one end of the threaded column is coaxially connected to a motor, a bearing is provided on the output shaft of the motor, mounting rings are fixedly provided on the outer side walls of the driving block and the bearing, a shell is fixedly provided on the side of the mounting ring on the outer side wall of the bearing, the motor is fixedly provided in the shell, a plurality of adjustment assemblies are provided between the two mounting rings, a crawler is provided on the adjustment assembly, a connecting assembly is fixedly provided on the shell, and a cleaning assembly is provided at the end of the connecting assembly.
[0006] In the above-mentioned pipeline cleaning device for pipeline repair, a plurality of hinged seats are evenly distributed on the circumference of the outer side wall of the mounting ring.
[0007] In the above-mentioned pipeline cleaning device for pipeline repair, the adjustment assembly includes an adjusting rod, and the two adjusting rods are respectively hinged on the hinged seats corresponding to the two mounting rings. The other ends of the two adjusting rods are hinged with mounting blocks, and the crawler is detachably fixed on the mounting block, and a driving member is provided inside the crawler.
[0008] In the above-mentioned pipeline cleaning device for pipeline repair, the connecting assembly includes a connecting rod, one end of which is fixedly provided on the outer wall of the outer shell, a plurality of connecting rods are provided and are evenly distributed on the circumference of the outer shell, and the other end of the connecting rod is fixedly provided with a connecting disk, and the cleaning assembly is provided on the connecting disk.
[0009] In the above-mentioned pipeline cleaning device for pipeline repair, the cleaning component includes a water spray mechanism, and the water spray mechanism includes a connecting pipe. The connecting pipe is fixedly arranged in the installation groove in the connecting plate. The water outlet of the connecting pipe is sealedly connected to the linkage pipe through a rotating connecting piece. The water outlet of the linkage pipe is detachably fixedly connected to the water storage box, and a high-pressure nozzle is detachably fixedly arranged on the side wall of the water storage box.
[0010] In the above-mentioned pipeline cleaning device for pipeline repair, a fixed sleeve on the linkage pipe is provided with a limiting stabilizing column, which is an integral combination of a regular hexagonal column structure and a circular plate structure, and the diameter of the circular plate is larger than the diameter of the regular hexagonal column.
[0011] In the above-mentioned pipeline cleaning device for pipeline repair, the cleaning component further comprises a cleaning disc, and a hole having the same size as the hexagonal column is opened at the center of the cleaning disc.
[0012] In the above-mentioned pipeline cleaning device for pipeline repair, two high-pressure nozzles are provided, and the two high-pressure nozzles are symmetrically arranged on the side wall of the water storage box with the center of the water storage box in the middle.
[0013] In the above-mentioned pipeline cleaning device for pipeline repair, a pipeline is sleeved on the connecting pipe to connect to an external high-pressure water pump, and a pressurizing device is also provided on the high-pressure water pump. The motor is electrically connected to an external power supply of the pipeline.
[0014] Compared with the prior art, the pipeline cleaning device for pipeline repair of the present invention has at least the following beneficial effects:
[0015] 1. The pipeline cleaning device for pipeline repair of the utility model can drive the threaded column to rotate through the motor to change the position of the driving block, thereby changing the hinge point distance of the adjustment rods on the hinged seats on both sides, and adjusting the position of the crawler at the bottom of the mounting block to adapt to pipelines of different sizes. The crawler moves in contact with the inner wall of the pipeline, accurately cleaning the inside of the pipeline and the corners, improving the cleanliness of the inner wall of the pipeline while avoiding over-cleaning, which helps to save resources, reduce costs, and ensure subsequent pipeline repair operations.
[0016] 2. The pipeline cleaning device for pipeline repair of the utility model can first remove the water storage box when cleaning pipelines of different sizes, select a cleaning disc of corresponding size and put it on the limiting stabilizing column, and then fix the water storage box on the linkage pipe so that the cleaning disc is fixed and limited between the water storage box and the circular plate of the limiting stabilizing column. The water spraying mechanism is turned on, and the kinetic energy of the water flow in the high-pressure nozzles symmetrically on both sides is converted into the rotational kinetic energy of the water spraying mechanism, thereby driving the cleaning disc to rotate. The high-pressure nozzle and the cleaning disc cooperate to remove the adhesive in the pipeline, thereby improving the cleanliness of the inner wall of the pipeline, reducing the hard blocks with strong viscosity in the pipeline, reducing the chance of the new PE pipe being scratched by the hard blocks during pipeline repair, and improving the effect of pipeline repair. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the pipeline cleaning device for pipeline repair of the utility model;
[0018] Figure 2 This is an exploded schematic diagram of the structure of the water spray mechanism of the pipeline cleaning device for pipeline repair of the present invention;
[0019] Figure 3 This is a schematic diagram of the structure of the driving assembly of the pipeline cleaning device for pipeline repair of the utility model;
[0020] Figure 4 This is a schematic diagram of the structure of the cleaning disc of the pipeline cleaning device for pipeline repair of the utility model;
[0021] Figure 5 This is a schematic diagram of the connection structure between the linkage pipe and the limiting stabilizing column of the pipeline cleaning device for pipeline repair of the utility model;
[0022] Figure 6The utility model is a schematic diagram of the connection structure between the linkage pipe and the water storage box of the pipeline cleaning device for pipeline repair.
[0023] In the figure: 1, drive assembly; 11, threaded column; 12, drive block; 13, motor; 14, bearing;
[0024] 2. Mounting ring; 21. Articulated seat;
[0025] 3. Shell;
[0026] 4. Adjustment assembly; 41. Adjustment rod; 42. Mounting block;
[0027] 5. Connecting assembly; 51. Connecting rod; 52. Connecting plate;
[0028] 6. Cleaning assembly; 61. Water spray mechanism; 611. Connecting pipe; 612. Linkage pipe; 613. Water storage box; 614. High-pressure nozzle; 615. Limiting stabilizing column;
[0029] 62. Clean the disc;
[0030] 7. Tracks. DETAILED DESCRIPTION
[0031] The pipeline cleaning device for pipeline repair of the present invention will be described in more detail below with reference to the accompanying drawings and through specific implementation methods.
[0032] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.
[0033] The pipeline cleaning device for pipeline repair of this embodiment is shown in FIG. Figures 1-6The device can electrically control the adjustment component through the drive component to adapt to pipes of different sizes, and accurately clean the inside of the pipe and the corners by making the tracks on the adjustment component contact the inner wall of the pipe, and efficiently remove the adhesive in the pipe through the cooperation of the high-pressure nozzle and the cleaning disc. It includes a drive component 1, which includes a threaded column 11, and a drive block 12 is slidably sleeved on the threaded column 11. One end of the threaded column 11 is coaxially connected to the motor 13, and the other end of the threaded column 11 is integrally welded with a limit block, and the limit block plays an adjusting and limiting role for the drive block 12. A bearing 14 is provided on the output shaft of the motor 13. The outer walls of the drive block 12 and the bearing 14 are fixedly provided with a mounting ring 2, and the outer wall of the mounting ring 2 is evenly distributed around the circumference. A shell 3 is fixedly provided on the side of the mounting ring 2 on the outer wall of the bearing 14, and the motor 13 is fixedly provided in the shell 3.
[0034] In order to make the device applicable to pipes of different sizes, in this embodiment, see Figure 2 and Figure 3 A plurality of adjustment assemblies 4 are provided between the two mounting rings 2. The adjustment assemblies 4 include adjustment rods 41, each hinged to a corresponding hinge seat 21 of the two mounting rings 2. A mounting block 42 is hinged at the other end of the two adjustment rods 41. The crawler 7 is detachably fixedly mounted on the mounting block 42, and a drive member is provided within the crawler 7. The motor 13 can be used to drive the threaded column 11 to rotate, thereby changing the position of the drive block 12, thereby changing the hinge distance between the adjustment rods 41 on the hinge seats 21 on both sides. The position of the crawler 7 at the bottom of the mounting block 42 can be adjusted to accommodate pipes of different sizes. The crawler 7 moves in contact with the inner wall of the pipe, allowing precise cleaning of the pipe interior and corners.
[0035] In order to make the cleaning component of the device work stably, in this embodiment, see Figure 2 A connecting assembly 5 is fixedly provided on the shell 3, and the connecting assembly 5 includes a connecting rod 51. One end of the connecting rod 51 is fixedly provided on the outer wall of the shell 3. A plurality of connecting rods 51 are provided and are evenly distributed on the circumference of the shell 3. A connecting disk 52 is fixedly provided on the other end of each connecting rod 51.
[0036] In order to efficiently clean the pipeline, in this embodiment, see Figure 2 、 Figure 4 、 Figure 5 and Figure 6A cleaning assembly 6 is provided on the connecting plate 52. The cleaning assembly 6 includes a water spray mechanism 61, and the water spray mechanism 61 includes a connecting pipe 611. The connecting pipe 611 is fixedly disposed in a mounting groove in the connecting plate 52. The water inlet of the connecting pipe 611 is connected to an external high-pressure water pump through a pipeline, and the high-pressure water pump is also provided with a pressurizing device.
[0037] The water outlet of the connecting pipe 611 is sealedly connected to the linkage pipe 612 via a rotating connector. A limiting stabilizing column 615 is fixedly sleeved on the linkage pipe 612. The limiting stabilizing column 615 is a combination of a regular hexagonal column structure and a circular plate structure, and the diameter of the circular plate is larger than the diameter of the regular hexagonal column. The water outlet of the linkage pipe 612 is detachably fixedly connected to the water storage box 613. A high-pressure nozzle 614 is detachably fixedly installed on the side wall of the water storage box 613. Two high-pressure nozzles 614 are provided, and the two high-pressure nozzles 614 are symmetrically arranged on the side wall of the water storage box 613 with the center of the water storage box 613. The cleaning component 6 also includes a cleaning disc 62, the center of which has a hole of the same size as the hexagonal column. When cleaning pipes of different sizes, the water storage box 613 can be removed first, and a cleaning disc 62 of the corresponding size can be selected and mounted on the limiting stabilizing column 615. The water storage box 613 can then be fixedly installed on the linkage pipe 612 so that the cleaning disc 62 is fixedly limited between the water storage box 613 and the circular plate of the limiting stabilizing column 615. The water spraying mechanism 61 is turned on, and the kinetic energy of the water flow in the centrally symmetrical high-pressure nozzles 614 on both sides is converted into the rotational kinetic energy of the water spraying mechanism 61, thereby driving the cleaning disc 62 to rotate, and the adhesive in the pipe is removed through the cooperation of the high-pressure nozzles 614 and the cleaning disc 62.
[0038] The method of using the pipeline cleaning device for pipeline repair of the present invention is as follows: the threaded column 11 can be driven to rotate by the motor 13 to change the position of the driving block 12, thereby changing the hinge point distance of the adjustment rod 41 on the hinge seat 21 on both sides, and adjusting the position of the crawler 7 at the bottom of the mounting block 42 to adapt to pipelines of different sizes. When cleaning pipes of different sizes, the water storage box 613 can be removed first, and a cleaning disc 62 of the corresponding size can be selected and placed on the limiting stabilizing column 615. The water storage box 613 is then fixedly installed on the linkage pipe 612, so that the cleaning disc 62 is fixedly limited between the water storage box 613 and the circular plate of the limiting stabilizing column 615. The water spray mechanism 61 is turned on, and the kinetic energy of the water flow in the high-pressure nozzles 614, which are symmetrical on both sides, is converted into the rotational kinetic energy of the water spray mechanism 61, thereby driving the cleaning disc 62 to rotate. The high-pressure nozzles 614 and the cleaning disc 62 cooperate to remove adhesives in the pipe. The crawler 7 contacts the inner wall of the pipe and moves, accurately cleaning the inside of the pipe and the corners, improving the cleanliness of the inner wall of the pipe, avoiding over-cleaning, helping to save resources and reduce costs. The improvement of the cleanliness of the inner wall of the pipe reduces the strong sticky hard blocks in the pipe, and reduces the chance of scratching the new PE pipe by the hard blocks during pipe repair, thereby improving the effect of pipe repair.
[0039] Unless otherwise defined, the technical or scientific terms used herein shall have the ordinary meaning understood by persons of ordinary skill in the field to which the present invention belongs. The use of "one" or "an" and other similar words in the specification and claims of this application does not necessarily indicate a quantitative limitation. "Include" or "comprising" and other similar words mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connect" or "connected" and other similar words are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect.
[0040] The exemplary implementation of the present invention is described in detail above with reference to the preferred embodiments. However, it can be understood by those skilled in the art that, without departing from the concept of the present invention, various variations and modifications can be made to the above-mentioned specific embodiments, and various combinations of the various technical features and structures proposed in the present invention can be made without exceeding the scope of protection of the present invention.
Claims
1. A pipeline cleaning device for pipeline repair, characterized by: The invention comprises a driving assembly (1), wherein the driving assembly (1) comprises a threaded column (11), a driving block (12) is provided on the threaded column (11) in a sliding sleeve, one end of the threaded column (11) is coaxially connected to a motor (13), a bearing (14) is provided on the output shaft of the motor (13), a mounting ring (2) is fixedly provided on the outer wall of the driving block (12) and the bearing (14), a housing (3) is fixedly provided on the side of the mounting ring (2) on the outer wall of the bearing (14), the motor (13) is fixedly provided in the housing (3), a plurality of adjusting assemblies (4) are provided between two of the mounting rings (2), a crawler is provided on the adjusting assemblies (4), a connecting assembly (5) is fixedly provided on the housing (3), and a cleaning assembly (6) is provided at the end of the connecting assembly (5).
2. The pipeline cleaning device for pipeline repair according to claim 1, characterized in that: A plurality of hinge seats (21) are evenly distributed on the circumference of the outer side wall of the mounting ring (2).
3. The pipeline cleaning device for pipeline repair according to claim 2, characterized in that: The adjustment assembly (4) includes an adjustment rod (41), two of the adjustment rods (41) are respectively hinged on the hinge seats (21) corresponding to the two mounting rings (2), and the other ends of the two adjustment rods (41) are hinged with a mounting block (42), and the crawler (7) is detachably fixedly mounted on the mounting block (42), and a driving member is arranged inside the crawler (7).
4. The pipeline cleaning device for pipeline repair according to claim 1, characterized in that: The connecting assembly (5) comprises a connecting rod (51), one end of which is fixedly arranged on the outer wall of the housing (3), a plurality of connecting rods (51) are provided and evenly distributed around the circumference of the housing (3), and a connecting disk (52) is fixedly arranged on the other end of each connecting rod (51), and the cleaning assembly (6) is arranged on the connecting disk (52).
5. The pipeline cleaning device for pipeline repair according to claim 4, characterized in that: The cleaning assembly (6) comprises a water spray mechanism (61), the water spray mechanism (61) comprising a connecting pipe (611), the connecting pipe (611) being fixedly arranged in a mounting groove in the connecting plate (52), the water outlet of the connecting pipe (611) being sealedly connected to a linkage pipe (612) via a rotating connecting piece, the water outlet of the linkage pipe (612) being detachably fixedly connected to a water storage box (613), and a high-pressure spray head (614) being detachably fixedly arranged on a side wall of the water storage box (613).
6. The pipeline cleaning device for pipeline repair according to claim 5, characterized in that: A position-limiting stabilizing column (615) is fixedly sleeved on the linkage tube (612). The position-limiting stabilizing column (615) is formed by integrating a regular hexagonal column structure and a circular plate structure, and the diameter of the circular plate is greater than the diameter of the regular hexagonal column.
7. The pipeline cleaning device for pipeline repair according to claim 6, characterized in that: The cleaning component (6) further comprises a cleaning disc (62), wherein a hole having the same size as the hexagonal column is provided at the center of the cleaning disc (62).
8. The pipeline cleaning device for pipeline repair according to claim 5, characterized in that: Two high-pressure nozzles (614) are provided, and the two high-pressure nozzles (614) are symmetrically arranged on the side wall of the water storage box (613) with the center of the water storage box (613) in the middle.
9. The pipeline cleaning device for pipeline repair according to claim 1, characterized in that: The connecting pipe (611) is sleeved with a pipeline connected to an external high-pressure water pump, and the high-pressure water pump is also provided with a pressurizing device. The motor (13) is electrically connected to an external power source of the pipeline.