Elliptical hole type pinch roll collar of high-speed wire rod rolling mill

By separating the elliptical hole-type pinch roller ring with a detachable structure, the problem of difficult installation and disassembly of the roller ring and the roller shaft is solved, rapid replacement and stable production are achieved, and costs are reduced. It is suitable for Morgan's fifth-generation high-speed wire rod mill.

CN223367825UActive Publication Date: 2025-09-23BAOTOU IRON & STEEL (GROUP) CO LTD
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Patent Information

Application Number
CN202422807243.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2025-09-23
Estimated Expiration
2034-11-18

AI Technical Summary

Technical Problem

The existing roller rings and roller shafts are difficult to install and disassemble, and cannot be matched with Morgan's fifth-generation high-speed wire rod mill, resulting in low production efficiency and high costs.

Method used

The elliptical hole-shaped pinch roller ring with a separable and detachable structure includes a detachable roller shaft support and a roller ring. It contacts the workpiece through the elliptical hole structure and is fixed with bolts. The support sleeve adopts a regular hexagonal structure, and the support sleeve is the same length as the roller ring to avoid scratching the workpiece.

Benefits of technology

It realizes the rapid disassembly and replacement of roller rings, prolongs service life and reduces production costs. It is suitable for Morgan's fifth-generation high-speed wire mill, ensures production stability and avoids scratches on rolled pieces.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high-speed wire rod mill oval hole type pinch roll collar which comprises a pinch roll collar body and roll shaft supports symmetrically arranged on the two sides of the pinch roll collar body, and one side of each roll shaft support is detachably connected with the pinch roll collar body. The end, away from the feeding roller ring, of the roller shaft support is detachably connected with a roller shaft, the pinch roller ring is provided with a ring-hole-shaped structure making contact with a round rolled piece, an inner hole is formed in the pinch roller ring, a roller ring supporting sleeve is installed in the axial direction of the inner hole, and the roller ring supporting sleeve is connected with the pinch roller ring in a sleeved mode. Annular hole patterns in contact with a round rolled piece are arranged on the pinch roll rings and are oval hole patterns, and the oval hole patterns on the pinch roll rings are arranged at intervals. Due to the adoption of a separated and detachable structure, the device is convenient to maintain and replace, can be replaced on site, and is long in service life, low in production cost and wide in application range.
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Description

Technical Field

[0001] The utility model belongs to the technical field of high-speed wire rod rolling mills, and in particular relates to an elliptical hole-type pinch roller ring of a high-speed wire rod rolling mill. Background Art

[0002] The existing roller rings basically need to be used in conjunction with different roller shafts during the manufacturing and subsequent processing. At the same time, the roller rings and the roller shafts are basically connected by a heat-fitting method, so that the roller rings are finally driven to rotate by the roller shafts and then processed. The heat-fitting method is used to connect the roller rings with roller shafts of different diameters, which is time-consuming and labor-intensive. At the same time, it is also difficult to disassemble, which reduces work efficiency and has certain inconveniences in the overall design.

[0003] The existing roller rings are limited in their processing of high-speed wire rods with a specification of ф16.3mm, and cannot match the Morgan's fifth-generation high-speed wire rod mill to ensure stable and smooth production, and are not in line with the model of the Morgan's fifth-generation high-speed wire rod mill.

[0004] In view of the above factors, the present invention provides an elliptical hole pinch roller ring for a high-speed wire rolling mill, which adopts a separate and detachable structure, is easy to repair and replace, can be replaced on site, has a long service life, low production cost, and a wide range of practical applications. Utility Model Content

[0005] The purpose of the utility model is to provide an elliptical groove pinch roll ring for a high-speed wire rod rolling mill, so as to solve the problems raised in the above background technology.

[0006] The purpose of the utility model is achieved through the following technical solution: an elliptical groove type pinch roller ring of a high-speed wire rod rolling mill, comprising a pinch roller ring and roller shaft supports symmetrically arranged on both sides of the pinch roller ring, one side of the roller shaft support being detachably connected to the feed roller ring, and the end of the roller shaft support away from the feed roller ring being detachably connected to the roller shaft;

[0007] The pinch roller ring is provided with a ring hole structure in contact with the circular rolled piece. The pinch roller ring is provided with an inner hole, and a roller ring support sleeve is installed along the axial direction of the inner hole.

[0008] Furthermore, the pinch roller ring is provided with an annular hole structure in contact with the circular workpiece, which is an elliptical hole, and the elliptical holes on the pinch roller ring are arranged at intervals.

[0009] Furthermore, roller ring ends are provided at both ends of the feed roller ring, the width of the roller ring ends is greater than 3-4 times the width of the elliptical hole, and the roller ring ends are integrally formed with the feed roller ring.

[0010] Furthermore, a shaft sleeve that matches the end of the roller ring is fixedly provided on one side of the roller shaft support;

[0011] The diameter of the roller ring end portion is matched with the shaft sleeve on the roller shaft support through a shaft hole.

[0012] Furthermore, positioning holes are provided at the uppermost and lowermost ends of the roller ring end portion, and the positioning holes cooperate with bolt positioning holes provided on the shaft sleeve on the roller shaft bracket and are fixed by bolts.

[0013] Furthermore, one end of the roller shaft bracket away from the roller ring of the feed roller is connected to the roller shaft in a screw-mounted manner.

[0014] Furthermore, the pinch roller ring is provided with an inner hole having a regular hexagonal structure, and the roller ring support sleeve adopts a regular hexagonal structure that matches the inner hole.

[0015] Furthermore, the length of the roller ring support sleeve is the same as the length of the pinch roller ring, and the end face of the roller ring support sleeve is in contact with the inner wall of the shaft sleeve.

[0016] The width of the above-mentioned elliptical pass is greater than ф16.3mm and is designed to be 20.3mm to avoid defects such as scratches on the surface of the rolled piece caused by the roller rings on both sides of the pass.

[0017] The above-mentioned elliptical hole depth is 7.65mm, plus the 0.5mm roll gap, which can provide a certain clamping force for the ф16.3mm specification wire rod rolled piece, so that the tail of the rolled piece can be smoothly spun and coiled.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] The utility model adopts a separate and detachable structure, is easy to repair and replace, can be replaced on site, has a long service life, low production cost and a wide range of practical applications.

[0020] The utility model adopts an elliptical hole setting. When the pinch rollers are closed, the pinch rollers with the elliptical hole contact the circular workpiece, while ensuring a certain clamping force and clamping function on the workpiece, while minimizing the indentation on the workpiece. The width of the pinch roller ring hole is greater than 16.3mm and is designed to be 20.3mm, avoiding defects such as scratches on the surface of the workpiece by the roller rings on both sides of the hole.

[0021] The utility model conforms to the characteristics of Morgan's fifth-generation high-speed wire rod rolling mill, is suitable for processing ф16.3mm specification wire rods, and can ensure stable and smooth production.

[0022] The utility model is designed for high-speed wire rod rolling mills with a specification of ф16.3mm rolled pieces. Based on the annual production of 3,000 tons of ф16.3mm finished products and an increase of 30 yuan in profit per ton compared to other conventional products, the annual profit is: 3,000X30=9 (million yuan). BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is an overall schematic diagram of the utility model;

[0024] Figure 2 This is a schematic diagram of the roller ring of the utility model;

[0025] Figure 3 This is a schematic cross-sectional view of the roller ring of the utility model;

[0026] Figure 4 This is a schematic diagram of the roller ring and roller shaft bracket of the utility model. DETAILED DESCRIPTION

[0027] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0028] In the description of this utility model, it should be noted that, unless otherwise specified or limited, the terms "mounted," "connected," and "connected" should be understood broadly. For example, they may refer to fixed connections, detachable connections, or integral connections; they may refer to direct connections or indirect connections through an intermediary. Those skilled in the art will understand the specific meanings of these terms in this utility model based on the specific circumstances.

[0029] In the description of the present invention, it should be understood that the terms "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0030] like Figure 1-4As shown, an elliptical groove pinch roll ring for a high-speed wire rod rolling mill includes a pinch roll ring 1 and roll shaft supports 2 symmetrically arranged on both sides of the pinch roll ring 1. One side of the roll shaft support 2 is detachably connected to the feed roll ring 1, and the end of the roll shaft support 2 away from the feed roll ring 1 is detachably connected to the roll shaft 3.

[0031] The pinch roller ring 1 is provided with a ring hole structure 4 that contacts the circular rolled piece. The pinch roller ring 1 is provided with an inner hole 5 , and a roller ring support sleeve 6 is installed along the axial direction of the inner hole 5 .

[0032] In order to ensure a certain clamping force and holding function for the rolled piece while minimizing the indentation on the rolled piece during use, the pinch roller ring 1 is provided with a ring hole structure 4 in an elliptical hole shape that contacts the circular rolled piece, and the elliptical holes on the pinch roller ring 1 are arranged at intervals.

[0033] In order to facilitate the axial rolling stress borne by the roller ring end 7 during rolling in use, roller ring ends 7 are provided at both ends of the feed roller ring 1. The width of the roller ring end 7 is greater than 3-4 times the width of the elliptical hole profile, and the roller ring end 7 is integrally formed with the feed roller ring 1.

[0034] In order to facilitate detachable replacement in use, a sleeve that cooperates with the roller ring end 7 is fixedly provided on one side of the roller shaft bracket 2;

[0035] The diameter of the roller ring end 7 is matched with the shaft hole of the shaft sleeve on the roller shaft support 2. The upper and lower ends of the roller ring end 7 are provided with positioning holes 8. The positioning holes 8 are matched with the bolt positioning holes 9 opened on the shaft sleeve on the roller shaft support 2 and are fixed by bolts.

[0036] When in use, the roller support 2 can be replaced with a different model to match the pinch roller ring 1 with different diameters to meet the needs of use.

[0037] To facilitate detachable replacement during use, the roller support 2 has a roller 3 screwed to the end away from the feed roller ring 1. The roller 3 at one end of the roller support 2 is connected to the drive system of the Morgan Fifth Generation High-Speed ​​Wire Mill (not shown in the prior art figures), while the roller 3 at the other end of the roller support 2 is connected to the bearing bracket of the Morgan Fifth Generation High-Speed ​​Wire Mill (not shown in the prior art figures).

[0038] In order to facilitate the support of the roller ring by the roller ring support sleeve 6 when in use, the pinch roller ring 1 is provided with an inner hole 5 with a regular hexagonal structure, and the roller ring support sleeve 6 adopts a regular hexagonal structure that matches the inner hole 5.

[0039] The length of the roller ring support sleeve 6 is the same as that of the pinch roller ring 1 , and the end surface of the roller ring support sleeve 6 contacts the inner wall of the shaft sleeve.

[0040] The roller ring support sleeve 6 adopts a regular hexagonal structure to ensure that the roller ring support sleeve 6 can rotate circumferentially when the inner hole 4 does not rotate with the roller ring without providing a keyway.

[0041] The utility model adopts an elliptical hole profile for the pinch rollers of the wire rod with a specification of ф16.3mm. When the pinch rollers are closed, the pinch rollers with the elliptical hole profile come into contact with the circular workpiece, thereby minimizing the indentation on the workpiece while ensuring a certain clamping force and holding function for the workpiece, and avoiding defects such as scratches on the surface of the workpiece caused by the roller rings on both sides of the hole profile.

[0042] The pinch roller ring and the roller shaft are arranged in a split structure, and can be quickly disassembled and replaced when in use.

[0043] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

[0044] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. An elliptical groove pinch roll ring for a high-speed wire rod rolling mill, characterized by: It comprises a pinch roller ring (1) and roller shaft supports (2) symmetrically arranged on both sides of the pinch roller ring (1), one side of the roller shaft support (2) is detachably connected to the pinch roller ring (1), and the end of the roller shaft support (2) away from the pinch roller ring (1) is detachably connected to the roller shaft (3); The pinch roller ring (1) is provided with a ring hole structure (4) in contact with the circular rolled piece, the pinch roller ring (1) is provided with an inner hole (5), and a roller ring support sleeve (6) is installed along the axial direction of the inner hole.

2. The elliptical groove pinch roll ring for a high-speed wire rod rolling mill according to claim 1, characterized in that: The pinch roller ring (1) is provided with a ring hole structure (4) in contact with the circular rolled piece, which is an elliptical hole. The elliptical holes on the pinch roller ring (1) are arranged at intervals.

3. The elliptical groove pinch roll ring for a high-speed wire rod rolling mill according to claim 2, characterized in that: Roller ring ends (7) are provided at both ends of the feed roller ring (1), the width of the roller ring ends (7) is greater than 3-4 times the width of the elliptical hole, and the roller ring ends (7) are integrally formed with the feed roller ring (1).

4. The elliptical groove pinch roll ring for a high-speed wire rod rolling mill according to claim 3, characterized in that: A shaft sleeve that matches the roller ring end (7) is fixedly provided on one side of the roller shaft support (2); The diameter of the roller ring end (7) is matched with the shaft sleeve on the roller shaft support (2) by means of a shaft hole.

5. The elliptical groove pinch roll ring for a high-speed wire rod rolling mill according to claim 4, characterized in that: Positioning holes (8) are provided at the uppermost and lowermost ends of the roller ring end portion (7), and the positioning holes (8) cooperate with bolt positioning holes (9) provided on the shaft sleeve on the roller shaft support (2) and are fixed by bolts.

6. The elliptical groove pinch roll ring for a high-speed wire rod rolling mill according to claim 5, characterized in that: The end of the roller support (2) away from the roller ring (1) is connected to the roller (3) in a screw-mounted manner.

7. The elliptical groove pinch roll ring for a high-speed wire rod rolling mill according to claim 6, characterized in that: The pinch roller ring (1) is provided with an inner hole (5) of a regular hexagonal structure, and the roller ring support sleeve (6) adopts a regular hexagonal structure that matches the inner hole (5).

8. The elliptical groove pinch roll ring for a high-speed wire rod rolling mill according to claim 7, characterized in that: The length of the roller ring support sleeve (6) is the same as that of the pinch roller ring (1), and the end face of the roller ring support sleeve (6) contacts the inner wall of the shaft sleeve.