Round pipe bending forming die

By designing a round tube bending mold and using a mold handle and a movable support assembly to achieve one-time forming of the round tube, the problems of low efficiency and poor forming consistency in the existing technology are solved, and an efficient and stable round tube forming effect is achieved.

CN223367922UActive Publication Date: 2025-09-23GUANGZHOU XINBO IND CO LTD
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Patent Information

Application Number
CN202422765789.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-13
Publication Date
2025-09-23
Estimated Expiration
2034-11-13

AI Technical Summary

Technical Problem

The existing round tube bending process is inefficient, requires multiple steps of gradual bending, consumes manpower, and has poor forming consistency. The number of roll bending machines is limited and the operating requirements are high, making it difficult to meet usage needs quickly and conveniently.

Method used

A round tube bending die was designed, which included a die handle, a base, an upper die and a lower die. Through the cooperation of a movable support component and a semicircular forming groove, the round tube can be bent in one step, which reduces the number of steps and improves the forming qualification rate.

Benefits of technology

The round tube forming process is efficient and stable, and the drawing requirements are met in one forming process, which saves time, improves the forming qualification rate, and reduces the technical requirements for operators.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a round pipe bending forming die, which relates to the technical field of forming dies, and comprises a die handle and a base, and the bottom of the die handle is fixedly connected with a connecting block. The die handle is arranged to push the connecting block and the upper die, so that the upper die is movably matched with the semicircular forming groove to push a round pipe needing to be bent to be formed and bent under the matching of the lower die and the semicircular meshing groove, and the movable supporting assembly can adjust the using position of the lower die. The problems that during bending forming of an existing round pipe, multi-step gradual bending is needed mostly, efficiency is low, manpower is consumed, the consistency of bent pipes formed through plate bending is poor, and the quality problem of the bent pipes is prone to occurring are solved, forming parameters need to be adjusted when a roll bending machine is used for forming, the bent pipes obtained through roll bending meet the drawing requirement, and the production cost is low are solved. However, the number of roll bending machines is limited, certain technical requirements are provided for machine adjusting workers, and round pipes cannot be conveniently and rapidly bent to meet the use requirements.
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Description

Technical Field

[0001] The utility model relates to the technical field of forming dies, in particular to a round tube bending forming die. Background Art

[0002] Bending round tubes has many uses. In architectural exterior design, the bent round tubes can be used to make unique modeling components. After bending the round tubes to a suitable curvature, they can be spliced ​​into the skeleton of a dome and then covered with corresponding materials, such as glass, metal plates, etc., to form a dome space with good lighting and sense of space. It is commonly seen in some exhibition halls, stadiums and other buildings.

[0003] Most existing round tubes require multiple steps to be bent during press bending, which is not only inefficient but also labor-intensive. The consistency of the bent tubes each time is also poor, which easily leads to quality problems of the bent tubes. The use of roll bending machines requires adjusting the forming parameters so that the rolled tubes meet the requirements of the drawings. However, the number of roll bending machines is limited and there are certain technical requirements for the machine adjusters, making it impossible to quickly and conveniently bend round tubes to meet usage needs. Utility Model Content

[0004] In order to solve the problems raised in the above-mentioned background technology, the purpose of the present invention is to provide a round tube press-bending mold, which has the advantages of reducing the forming process, saving time and improving the forming qualification rate. It solves the problem that most existing round tubes need to be bent step by step in multiple steps during press-bending, which is not only inefficient but also labor-intensive. The consistency of the bent tubes formed by each plate bending is also poor, and quality problems of the bent tubes may easily occur. The use of a rolling machine for forming requires adjustment of the forming parameters so that the rolled bent tubes meet the requirements of the drawings. However, the number of rolling machines is limited and there are certain technical requirements for the machine adjusters, so the round tubes cannot be bent quickly and conveniently to meet the use needs.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a round tube press-bending forming mold, comprising a mold handle and a base, the bottom of the mold handle is fixedly connected to a connecting block, an upper mold is provided on the outside of the connecting block, a semicircular forming groove is provided on the outside of the bottom of the upper mold, a lower mold is provided on the outside of the bottom of the upper mold, a semicircular meshing groove is provided on the top of the lower mold, and a movable support assembly is movably installed on the bottom of the outer side of the lower mold.

[0006] As a preferred embodiment of the present invention, the movable support assembly includes a support base, the bottom of the support base is fixedly connected to a slider, the top of the base is provided with a slide groove, and the surface of the slider is movably connected to the inside of the slide groove.

[0007] As a preferred embodiment of the present invention, a movable rod is provided on the top of the base, and the top of the movable rod is fixedly connected to a lower mold middle piece.

[0008] As a preferred embodiment of the present invention, a movable groove is provided on the top of the base, and the movable grooves are provided in four groups, and the four groups of movable grooves are arranged at equal distances, and the surface of the movable rod is movably installed with the interior of the movable groove.

[0009] As a preferred embodiment of the present invention, the inner side of the support seat is fixedly connected to a limiting rod, the inner side of the upper mold is provided with a mounting groove, and the outer side of the surface of the connecting block is fixedly mounted to the inner wall of the mounting groove.

[0010] As a preferred embodiment of the present invention, a semicircular support groove is provided on the top of the lower mold middle piece, and the bottom of the upper mold is arranged in an arc shape.

[0011] As a preferred embodiment of the present invention, the top of the lower mold is arranged in an arc shape, and a fixing groove is provided on the outer side of the sliding block.

[0012] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0013] 1. The utility model sets a die handle to push the connecting block and the upper die, so that the upper die moves to cooperate with the semicircular forming groove to push the round tube that needs to be bent to be formed and bent under the cooperation of the lower die and the semicircular meshing groove. The movable support component can adjust the use position of the lower die, which solves the problem that most of the existing round tubes need to be bent step by step in the process of press bending, which is not only inefficient but also labor-intensive. The consistency of the bent tubes formed by each plate bending is also poor, which is prone to quality problems of the bent tubes. The use of a roll bending machine requires adjustment of the forming parameters so that the rolled bent tubes meet the requirements of the drawings. However, the number of roll bending machines is limited and there are certain technical requirements for the machine adjusters, so the round tubes cannot be bent quickly and conveniently to meet the use needs, thereby achieving the effect of reducing the forming process, saving time and improving the forming qualification rate.

[0014] 2. The utility model sets a movable support assembly. The support seat can limit the surface of the slider through the slide groove during use. After the slider is limited, it can stably drive the bottom of the support seat to limit the movement. During use, the user can fix the support seat on the base to limit the use position of the lower mold, thereby enhancing the stability of the movable support during use.

[0015] 3. The utility model is provided with a movable rod and a lower mold middle piece. The movable rod can drive the lower mold middle piece to be installed movably during use, so that the lower mold middle piece can limit the bottom of the inner side of the lower mold during use. After the upper mold pushes the circular tube stably, the lower mold middle piece and the lower mold can cooperate to plastically support and position the circular tube. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model;

[0017] Figure 2This is a schematic diagram of the three-dimensional structure of the mold for pressing down processing of the utility model;

[0018] Figure 3 This is a schematic diagram of the three-dimensional structure of the utility model.

[0019] In the figure: 1. mold handle; 2. base; 3. connecting block; 4. upper mold; 5. semicircular forming groove; 6. lower mold; 7. semicircular engaging groove; 8. movable support assembly; 81. support seat; 82. slider; 83. slide groove; 9. movable rod; 10. lower mold middle piece; 11. movable groove; 12. limiting rod; 13. mounting groove; 14. semicircular support groove; 15. fixing groove. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] like Figures 1 to 3 As shown, the utility model provides a round tube bending forming mold, including a mold handle 1 and a base 2, the bottom of the mold handle 1 is fixedly connected to a connecting block 3, the outer side of the connecting block 3 is provided with an upper mold 4, the outer side of the bottom of the upper mold 4 is provided with a semicircular forming groove 5, the outer side of the bottom of the upper mold 4 is provided with a lower mold 6, the top of the lower mold 6 is provided with a semicircular meshing groove 7, and the bottom of the outer side of the lower mold 6 is movably installed with a movable support component 8.

[0022] refer to Figure 1 The movable support assembly 8 includes a support seat 81, the bottom of the support seat 81 is fixedly connected to a slider 82, the top of the base 2 is provided with a slide groove 83, and the surface of the slider 82 is movably connected to the inside of the slide groove 83.

[0023] As a technical optimization solution of the present invention, by setting up a movable support assembly 8, the support seat 81 can limit the surface movement of the slider 82 through the slide groove 83 during use. After the slider 82 is limited, it can stably drive the bottom movement of the support seat 81 to be limited. During use, the user can fix the support seat 81 on the base 2 to limit the use position of the lower mold 6, thereby enhancing the stability of the movable support during use.

[0024] refer to Figure 1 A movable rod 9 is provided on the top of the base 2 , and a lower mold middle piece 10 is fixedly connected to the top of the movable rod 9 .

[0025] As a technical optimization solution of the present invention, by setting a movable rod 9 and a lower mold middle piece 10, the movable rod 9 can drive the lower mold middle piece 10 to be installed movably during use, so that the lower mold middle piece 10 can limit the bottom of the inner side of the lower mold 6 during use, so that after the upper mold 4 stably pushes the round tube, the lower mold middle piece 10 and the lower mold 6 can cooperate to plastically support and position the round tube.

[0026] refer to Figure 1 The top of the base 2 is provided with a movable groove 11, and four groups of movable grooves 11 are provided, and the four groups of movable grooves 11 are arranged at equal distances. The surface of the movable rod 9 is movably installed with the interior of the movable groove 11.

[0027] As a technical optimization solution of the present invention, by setting a movable groove 11, the movable groove 11 can limit the surface activity of the movable rod 9, which can facilitate the installation and fixation of the connecting rod during use, enhance the convenience of installation and fixation of the connecting rod during use, and avoid situations where it is inconvenient to fix it safely during use.

[0028] refer to Figure 1 The inner side of the support seat 81 is fixedly connected to the limit rod 12, the inner side of the upper mold 4 is provided with a mounting groove 13, and the outer side of the surface of the connecting block 3 is fixed to the inner wall of the mounting groove 13.

[0029] As a technical optimization solution of the present invention, by setting a limit rod 12 and a mounting groove 13, the limit rod 12 can enhance the stability of the support seat 81 during use, and at the same time can limit the bottom activity of the outer side of the lower mold 6 to avoid excessive movement of the lower mold 6 during resetting, which is inconvenient to cooperate with the upper mold 4 to process the round tube.

[0030] refer to Figure 1 A semicircular support groove 14 is provided on the top of the lower mold intermediate member 10, and the bottom of the upper mold 4 is arranged in an arc shape.

[0031] As a technical optimization solution of the present invention, by setting a semicircular support groove 14 and an upper mold 4, the semicircular support groove 14 can limit the surface of the processed round tube during use, so that the round tube can be stably limited and processed during use. The bottom of the upper mold 4 is set in an arc shape, which can effectively process the round tube during use and make the round tube be processed into a suitable arc shape.

[0032] refer to Figure 1 The top of the lower die 6 is arranged in an arc shape, and a fixing groove 15 is provided on the outer side of the slider 82 .

[0033] As a technical optimization solution of the present invention, by setting the lower mold 6 and the fixing groove 15, the top of the lower mold 6 is set in an arc shape, which can effectively cooperate with the push and pressure of the upper mold 4 to limit the bending of the round tube, thereby enhancing the processing stability of the round tube during use. The fixing groove 15 can facilitate the installation and fixation of the slider 82 during use, thereby enhancing the convenience of fixation during use.

[0034] The working principle and use process of the utility model are as follows: when using, first install the die handle 1 into the fixing hole of the upper die 4 of the punch press, fix the base 2 of the lower die 6 on the tooling table of the punch press with screws, then adjust the distance between the two lower die 6 support seats 81, adjust the centering of the upper die 4 and the lower die 6, and then gently close the lower forming die to see if the die is adjusted in place. After the die is adjusted, place the round tube on the lower die 6, and then start the punch press to close the die and form the elbow. During the closing process, the semicircular forming groove 5 of the upper die 4 and the lower die 6, and the semicircular groove in the middle are meshed. The groove 7 and the semicircular support groove 14 protect the round tube from being damaged or flattened. The round tube only needs to be stamped and formed in one process with the cooperation of the upper die 4, the lower die 6 and the lower die middle piece 10, and a straight round tube can be formed to the required effect in one time, which saves working hours and improves the forming efficiency. Since the developed forming die has only one process for forming the bent tube, unlike the hand-wrenching die and the single bend and then stamping forming, there are fewer processes and the probability of quality problems is small, thereby improving the qualified rate of the bent tube, achieving the advantages of reducing the forming process, saving time and improving the forming qualified rate.

[0035] To sum up: this kind of round tube press-bending forming mold, by setting the mold handle 1 to push the connecting block 3 and the upper mold 4, makes the upper mold 4 move to cooperate with the semicircular forming groove 5 to push the round tube that needs to be pressed and pressed under the cooperation of the lower mold 6 and the semicircular meshing groove 7. The movable support component 8 can adjust the use position of the lower mold 6, which solves the problem that most of the existing round tubes need to be pressed and bent step by step during press-bending, which is not only inefficient but also labor-intensive. The consistency of the bent tubes formed by each plate bending is also poor and the quality problems of the bent tubes may easily occur. The use of a rolling machine for forming requires adjustment of the forming parameters so that the rolled bent tubes meet the requirements of the drawings. However, the number of rolling machines is limited and there are certain technical requirements for the machine adjusters, and the round tubes cannot be bent quickly and conveniently to meet the use needs.

[0036] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A round tube bending die, comprising a die handle (1) and a base (2), characterized in that: The bottom of the mold handle (1) is fixedly connected to a connecting block (3), an upper mold (4) is arranged on the outer side of the connecting block (3), a semicircular forming groove (5) is provided on the outer side of the bottom of the upper mold (4), a lower mold (6) is arranged on the outer side of the bottom of the upper mold (4), a semicircular meshing groove (7) is provided on the top of the lower mold (6), and a movable support assembly (8) is movably installed on the bottom of the outer side of the lower mold (6).

2. The round tube bending die according to claim 1, characterized in that: The movable support assembly (8) includes a support seat (81), the bottom of the support seat (81) is fixedly connected to a slider (82), the top of the base (2) is provided with a slide groove (83), and the surface of the slider (82) is movably connected to the inside of the slide groove (83).

3. The round tube bending die according to claim 1, characterized in that: A movable rod (9) is provided on the top of the base (2), and a lower mold middle piece (10) is fixedly connected to the top of the movable rod (9).

4. The round tube bending die according to claim 3, characterized in that: The top of the base (2) is provided with a movable groove (11), and the movable groove (11) is provided in four groups, and the four groups of movable grooves (11) are arranged at equal distances, and the surface of the movable rod (9) is movably installed inside the movable groove (11).

5. The round tube bending die according to claim 2, characterized in that: The inner side of the support seat (81) is fixedly connected to a limiting rod (12), the inner side of the upper mold (4) is provided with a mounting groove (13), and the outer side of the surface of the connecting block (3) is fixedly mounted to the inner wall of the mounting groove (13).

6. The round tube bending die according to claim 3, characterized in that: A semicircular supporting groove (14) is provided on the top of the lower die middle piece (10), and the bottom of the upper die (4) is arranged in an arc shape.

7. The round tube bending die according to claim 2, characterized in that: The top of the lower die (6) is arranged in an arc shape, and a fixing groove (15) is provided on the outer side of the sliding block (82).