Lithium battery shearing device

By designing a lithium-electric cutting device and combining it with a pressure-shearing unit, a transmission unit and a control unit, a lightweight cutting tool driven by lithium electricity is realized, which solves the problem that existing lithium-electric shears cannot cut wire ropes, cables and steel bars, and provides a flexible and labor-saving cutting solution.

CN223368076UActive Publication Date: 2025-09-23ZHEJIANG JIAHONG TOOL MFG CO LTD
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Patent Information

Application Number
CN202422498321.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-16
Publication Date
2025-09-23
Estimated Expiration
2034-10-16

AI Technical Summary

Technical Problem

Existing lithium-ion electric shears are mainly used for pruning branches and plants, and there are no devices that can be used for wire rope cutting, cable cutting and steel bar cutting.

Method used

A lithium-ion shearing device has been designed, which includes a shearing unit, a transmission unit and a control unit. It uses a brushless motor and a transmission structure to convert electrical energy into shearing force. It is suitable for cutting wire ropes, cables and steel bars. It is driven by lithium-ion power and has a compact and lightweight appearance.

Benefits of technology

The lithium-ion shearing device realizes flexible operation and labor-saving shearing, and can cut steel bars within 10mm. It is suitable for wire ropes, cables and steel bar shears, replacing traditional long-handled manual pliers.

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Abstract

The utility model discloses a lithium battery shearing device which comprises a compression shearing unit, the compression shearing unit comprises a fixed cutter, a movable cutter and a swing tooth which are sequentially arranged on one side of an aluminum shell, the fixed cutter and the movable cutter are attached and hinged, the fixed cutter and the aluminum shell cannot rotate, and the movable cutter and the swing tooth cannot rotate; the transmission unit comprises a bevel gear, a bearing, a Z45 gear ring and a brushless motor which are sequentially arranged from top to bottom, the brushless motor transmits kinetic energy to the bevel gear through the bearing, and the swing gear is matched with the bevel gear; and the control unit comprises a control panel, and the control panel is connected with the brushless motor and used for controlling rotation of the brushless motor. The lithium battery metal pliers have the advantages that traditional long-handle manual pliers are improved into the lithium battery metal pliers, the lithium battery metal pliers are small and light in appearance and flexible and labor-saving in operation, and the lithium battery metal pliers can be used for steel wire rope scissors, cable scissors and steel bar scissors.
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Description

Technical Field

[0001] The utility model relates to the technical field of lithium-ion electric shears, in particular to a lithium-ion electric shearing device. Background Art

[0002] A rebar shear is a tool used to cut rebar. It typically consists of two long handles mounted with a pair of powerful shears. The shears' blades are sharpened and specially treated to facilitate cutting thicker rebar. Available in both manual and pneumatic versions, these shears are indispensable hand tools, capable of easily cutting larger and tougher rebar. Lithium-ion shears are electrically powered pruning tools, currently primarily used for pruning branches and plants. There are no lithium-ion shears suitable for wire rope, cable, or rebar cutting. Utility Model Content

[0003] The purpose of this section is to summarize some aspects of the embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and in the abstract and title of the utility model to avoid obscuring the purpose of this section, the abstract and the title of the utility model, and such simplifications or omissions shall not be used to limit the scope of the present invention.

[0004] In view of the above existing problems, the present utility model is proposed.

[0005] Therefore, the technical problem solved by the present invention is to provide a lithium-ion cutting device for use in wire rope cutting, cable cutting and steel bar cutting.

[0006] In order to solve the above technical problems, the present invention provides the following technical solutions: a lithium battery cutting device, comprising a pressing and shearing unit, wherein the pressing and shearing unit comprises a fixed knife, a movable knife and a swinging tooth arranged in sequence on one side of an aluminum shell, the fixed knife and the movable knife are fitted and hinged, the fixed knife and the aluminum shell cannot rotate, and the movable knife and the swinging tooth cannot rotate; a transmission unit, wherein the transmission unit comprises bevel gears, bearings, a Z45 gear ring and a brushless motor arranged in sequence from top to bottom, the Z45 gear ring is connected to the aluminum shell and the brushless motor respectively through threads above and below, the bevel gear and the bearing are both arranged in the Z45 gear ring, the brushless motor transmits kinetic energy to the bevel gear through the bearing, and the swinging tooth cooperates with the bevel gear; a control unit, wherein the control unit comprises a control board, the control board is connected to the brushless motor, and is used to control the rotation of the brushless motor.

[0007] Preferably, the fixed knife and the movable knife are connected to the aluminum shell through hexagonal cylindrical head anti-drop screws and stop washers, and the fixed knife is limited to the aluminum shell by a stop nut, and the swing tooth is embedded in the movable knife through a limit pin and fixed by a locking screw.

[0008] Preferably, the transmission unit further includes an internal retaining spring, an output shaft frame, 16-tooth steel planetary gear, a secondary gear frame, a powder primary planetary gear and a motor gear arranged downward in sequence. There are two secondary gear frames, and the motor gear is connected to the output shaft of the brushless motor.

[0009] Preferably, the control unit includes a T1 plate and a T2 plate respectively arranged above and below the cylindrical pin, and a T3 plate connected to the other end of the T2 plate.

[0010] Preferably, the control unit includes a US-style bracket, and the US-style bracket is connected to the control board via a first lead and a second lead.

[0011] Preferably, the machine further comprises a left casing, a right casing and a cover plate, wherein the left casing and the right casing are covered to form an installation cavity, and the transmission unit and the control unit are both arranged in the installation cavity.

[0012] Preferably, it comprises a power-on trigger and a power-on spring, wherein the power-on trigger is a power switch for connecting and disconnecting the power required by the circuit of the entire device.

[0013] Preferably, it comprises a follower button and a follower spring, wherein the follower button is connected to the control board and can be used to control the start and stop of the brushless motor after the entire device is powered on.

[0014] Preferably, it further comprises a cross recessed semicircular head screw and a permanent magnet, wherein the permanent magnet is mounted on the swing tooth, and the cross recessed semicircular head screw is used for mounting the T1 plate.

[0015] The beneficial effects of the utility model are as follows: the traditional long-handled manual pliers are improved into lithium-powered metal pliers, which are compact and light in appearance, flexible and labor-saving to operate, and can be used for wire rope cutting, cable cutting and steel bar cutting. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without inventive work. Among them:

[0017] Figure 1 This is a schematic diagram of the overall explosion structure of the lithium battery cutting device of the present invention;

[0018] Figure 2 This is a schematic diagram of a partial explosion structure of the lithium battery cutting device of the present invention;

[0019] Figure 3This is a schematic diagram of the overall structure of the lithium battery cutting device of the present invention;

[0020] Figure 4 This is a schematic structural diagram of the swing teeth in the lithium battery cutting device of the present invention.

[0021] Figure 1-4 Explanation of the reference numerals in the figure: left casing 1, hexagon socket head anti-fall screw 2, stop washer 3, stop nut 4, aluminum shell 5, fixed knife 6, movable knife 7, cross recessed semicircular head screw 8, permanent magnet 9, swing gear 10, locking screw 11, bevel gear 12, bearing 13, internal retaining spring 14, Z45 ring gear 15, output shaft frame 16, steel planetary gear 16 teeth 17, secondary gear rack 18, powder primary planetary gear 19, motor gear 20, brushless motor 21, follow-up trigger 22, follow-up spring 23, power-on trigger 24, power-on spring 25, cylindrical pin 26, control board 27, first lead 28, T1 board 28-1, T3 board 28-2, T2 board 28-3, second lead 29, American style bracket 30, right casing 31, cover plate 32. DETAILED DESCRIPTION

[0022] To make the above-mentioned purposes, features, and advantages of the present invention more clearly understood, the following detailed description of the specific embodiments of the present invention is given in conjunction with the accompanying drawings. It is obvious that the embodiments described are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary persons in this field without creative work should fall within the scope of protection of the present invention.

[0023] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0024] Secondly, the term "one embodiment" or "embodiment" herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in various places throughout this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.

[0025] This invention is described in detail with reference to schematic diagrams. For ease of illustration, cross-sectional views of device structures may be partially enlarged and not to scale when describing embodiments of the invention. Furthermore, these schematic diagrams are merely illustrative and should not limit the scope of protection of this invention. Furthermore, in actual production, three-dimensional dimensions, including length, width, and depth, should be included.

[0026] It should also be noted that in the description of this utility model, the terms "upper, lower, inner, and outer" and other references to orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first, second, or third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0027] Unless otherwise specified or limited, the terms "mounted, connected, and connected" in this utility model should be understood broadly. For example, they can refer to fixed connection, detachable connection, or integral connection. They can also refer to mechanical connection, electrical connection, direct connection, indirect connection through an intermediate medium, or internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0028] Example 1

[0029] Reference Figure 1-4 As shown in the figure, this embodiment proposes a lithium-electric cutting device, which improves the traditional long-handled manual pliers into lithium-electric metal pliers. It has a compact and lightweight appearance, flexible and labor-saving operation, can be used for wire rope cutting, cable cutting and steel bar cutting, and can trim steel bars within 10mm and ordinary metal materials.

[0030] Specifically, the lithium-ion battery cutting device includes a shearing unit, a transmission unit and a control unit. The shearing unit's shears are used to cut wire ropes, cables and steel bars. The transmission unit is used to transmit the torque output by the motor to the shearing unit for cutting. The control unit is used to control the magnitude of the torque output by the motor.

[0031] Furthermore, the shearing unit includes a fixed blade 6, a movable blade 7, and a swinging tooth 10, which are sequentially arranged on one side of the aluminum shell 5. The fixed blade 6 and the movable blade 7 are attached and hinged, and the fixed blade 6 and the aluminum shell 5 cannot rotate, and the movable blade 7 and the swinging tooth 10 cannot rotate. The fixed blade 6 and the movable blade 7 are connected to the aluminum shell 5 by a hexagon socket head anti-drop screw 2 and a stop washer 3, and the fixed blade 6 is limited to the aluminum shell 5 by a stop nut 4, and the swinging tooth 10 is embedded in the movable blade 7 by a limit pin and fixed by a locking screw 11. It should be noted that since the fixed blade 6 is doubly fixed by the stop nut 4 and the hexagon socket head anti-drop screw 2, the fixed blade 6 cannot rotate relative to the aluminum shell 5, which plays a limiting role.

[0032] The transmission unit includes a bevel gear 12, a bearing 13, a Z45 gear ring 15, and a brushless motor 21, which are arranged in sequence from top to bottom. The Z45 gear ring 15 is connected to the aluminum shell 5 and the brushless motor 21 through threads at the top and bottom. The bevel gear 12 and the bearing 13 are both arranged in the Z45 gear ring 15. The brushless motor 21 transmits kinetic energy to the bevel gear 12 through the bearing 13. The swing gear 10 cooperates with the bevel gear 12 gear. The transmission unit also includes an internal retaining spring 14, an output shaft frame 16, steel planetary gears 16 and 17, a secondary gear frame 18, a powder primary planetary gear 19, and a motor gear 20, which are arranged in sequence downward. There are two secondary gear frames 18, and the motor gear 20 is connected to the output shaft of the brushless motor 21. The brushless motor 21 of this embodiment transmits torque to the bevel gear 12 through a transmission structure. For this transmission structure, reference can be made to the transmission of existing lithium electric shears. It is a relatively mature technical means in this field and will not be described in detail here.

[0033] The control unit includes a control board 27, which is connected to the brushless motor 21 and is used to control the rotation of the brushless motor 21. It also includes a T1 board 28-1 and a T2 board 28-3 respectively arranged above and below the cylindrical pin 26, and a T3 board 28-2 connected to the other end of the T2 board 28-3. It also includes a US-style bracket 30, which is connected to the control board 27 via a first lead 28 and a second lead 29. Similarly, the control board 27 is actually a circuit board, and the T1 board 28-1, T2 board 28-3, and T3 board 28-2 are all circuit boards. The entire circuit control of the lithium-ion shearing device can be achieved by referring to existing mature technologies, including the wiring and installation of its circuits and electronic components in the housing. Those skilled in the art can refer to the existing mature technology of lithium-ion shears for implementation, which will not be described in detail here.

[0034] Furthermore, the lithium battery cutting device proposed in this embodiment also includes a left housing 1, a right housing 31, a cover plate 32, a follower button 22, a follower spring 23, a power-on button 24, a power-on spring 25, a cross-slotted semicircular head screw 8, and a permanent magnet 9. Specifically, the left housing 1 and the right housing 31 are covered to form an installation cavity, and the transmission unit and the control unit are both arranged in the installation cavity. The power-on button 24 and the power-on spring 25, the power-on button 24 is a power switch, which is used to connect and disconnect the power required for the circuit of the entire device. The follower button 22 is connected to the control board 27 and can be used to control the start and stop of the brushless motor 21 after the entire device is powered on. The permanent magnet 9 is installed on the swing tooth 10, and the cross-slotted semicircular head screw 8 is used to install the T1 plate 28-1. The electrical connection of the follower trigger 22 and the power-on trigger 24, as well as how to power on and how to start, are all very existing technologies. Those skilled in the art can fully implement this solution by referring to the existing lithium electric shears, and the power-on spring 25 and the follower spring 23 play the role of button rebound.

[0035] It should be noted that the core concept of the lithium-ion cutting device proposed in this embodiment is to improve the traditional long-handled manual pliers into lithium-ion metal pliers. By improving the material hardness and transmission ratio of the pliers body, it can be used for wire rope cutters, cable cutters and steel bar cutters, and can trim steel bars within 10 mm and ordinary metal materials. Combined with the existing lithium-ion shears for cutting branches, those skilled in the art should understand that the control unit of the device itself, and the installation, wiring, circuits of the electrical components involved, how to achieve motor control, motor torque control, and circuit control of the follow-up trigger 22 and the power-on trigger 24, etc., all belong to existing mature technologies, and are not necessary technical features for the technical problems to be solved by the technical solution proposed in this embodiment. Those skilled in the art can refer to the existing technology for full implementation. They are non-essential technical features and are therefore not described in detail.

[0036] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. The embodiments should be considered as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the foregoing description. It is intended that all variations within the meaning and range of equivalents of the claims be encompassed within the present invention, and any reference signs in the claims should not be construed as limiting the claims to which they relate.

[0037] It should also be understood that the present invention is described through implementation methods, and the embodiments are only clear and complete descriptions of the technical solutions proposed in the claims of the present invention, that is, explanations of the claims. Therefore, when judging whether the technical solutions recorded in the description of the present invention are sufficiently disclosed, full consideration should be given to the core essence of the solutions defined by the claims. In the description, there must be other technical problems that are not related to the core technical problems proposed by the embodiments. The corresponding technical features and technical solutions do not belong to the essence of the embodiments and are non-essential technical features. Therefore, they can be referred to as implicit disclosures. Those skilled in the art can fully implement them in combination with existing technologies and common knowledge. Therefore, there is no need to describe them in detail.

[0038] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, and all of these should be included in the scope of the claims of the present invention.

Claims

1. A lithium battery cutting device, characterized in that: include, A pressing and shearing unit, comprising a fixed knife (6), a movable knife (7) and a swinging tooth (10) sequentially arranged on one side of an aluminum shell (5), wherein the fixed knife (6) and the movable knife (7) are attached to and hinged with each other, and the fixed knife (6) and the aluminum shell (5) cannot rotate, and the movable knife (7) and the swinging tooth (10) cannot rotate; A transmission unit, the transmission unit comprising a bevel gear (12), a bearing (13), a Z45 gear ring (15) and a brushless motor (21) arranged in sequence from top to bottom, the Z45 gear ring (15) being connected to the aluminum shell (5) and the brushless motor (21) via threads at the top and bottom, the bevel gear (12) and the bearing (13) being both arranged in the Z45 gear ring (15), the brushless motor (21) transmitting kinetic energy to the bevel gear (12) via the bearing (13), and the swing gear (10) being gear-matched with the bevel gear (12); A control unit comprises a control board (27), wherein the control board (27) is connected to the brushless motor (21) and is used to control the rotation of the brushless motor (21).

2. The lithium battery cutting device according to claim 1, characterized in that: The fixed knife (6) and the movable knife (7) are connected to the aluminum shell (5) through a hexagonal cylindrical head anti-fall screw (2) and a stop washer (3), and the fixed knife (6) is limited to the aluminum shell (5) through a stop nut (4), and the swing tooth (10) is embedded in the movable knife (7) through a limit pin and fixed by a locking screw (11).

3. The lithium battery cutting device according to claim 1, characterized in that: The transmission unit further comprises an inner retaining spring (14), an output shaft frame (16), steel planetary gears (17), a secondary gear frame (18), powder primary planetary gears (19) and a motor gear (20) which are sequentially arranged downwards. There are two secondary gear frames (18). The motor gear (20) is connected to the output shaft of the brushless motor (21).

4. The lithium battery cutting device according to claim 1, characterized in that: The control unit includes a T1 plate (28-1) and a T2 plate (28-3) respectively arranged above and below the cylindrical pin (26), and a T3 plate (28-2) connected to the other end of the T2 plate (28-3).

5. The lithium battery cutting device according to claim 1, characterized in that: The control unit includes a US-style bracket (30), and the US-style bracket (30) is connected to the control board (27) through a first lead (28) and a second lead (29).

6. The lithium battery cutting device according to claim 1, characterized in that: It also includes a left housing (1), a right housing (31) and a cover plate (32); the left housing (1) and the right housing (31) are covered to form an installation cavity; the transmission unit and the control unit are both arranged in the installation cavity.

7. The lithium battery cutting device according to claim 1, characterized in that: The device comprises a power-on trigger (24) and a power-on spring (25). The power-on trigger (24) is a power switch used for connecting and disconnecting the power required by the circuit of the entire device.

8. The lithium battery cutting device according to claim 1, characterized in that: It comprises a follower button (22) and a follower spring (23). The follower button (22) is connected to the control board (27) and can be used to control the start and stop of the brushless motor (21) after the entire device is powered on.

9. The lithium battery cutting device according to claim 1, characterized in that: It also includes a cross slotted semicircular head screw (8) and a permanent magnet (9), wherein the permanent magnet (9) is mounted on the swing tooth (10), and the cross slotted semicircular head screw (8) is used for mounting the T1 plate (28-1).