Die-casting die capable of preventing materials from being damaged
Through the combined design of the fixed plate, flexible clamping mechanism and blanking protection mechanism, the problem of damage to the die-casting mold during the production of fine parts is solved, the protection of the parts and the convenience of demoulding are achieved, and the product qualification rate is improved.
Patent Information
- Application Number
- CN202421720258.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-19
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-07-19
AI Technical Summary
When die-casting molds are used to produce delicate small automotive parts, directly unloading the parts by pushing with a booster can easily damage the parts, resulting in a failure to meet assembly requirements.
The combined design of fixed plate, flexible clamping mechanism and blanking protection mechanism is adopted. The mold is driven to move by the telescopic cylinder. The flexible clamping mechanism and blanking protection mechanism work together to achieve flexible demoulding and buffering protection.
Effectively protect parts, reduce losses, and improve product production qualification rate.
Smart Images

Figure CN223368169U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of die-casting molds, in particular to a die-casting mold capable of preventing material damage. Background Art
[0002] A die-casting mold is a tool used to cast metal parts, completing the die-casting process on a dedicated die-casting forging machine. The basic die-casting process involves molten metal being poured into the die cavity at either a low or high speed. The mold has a movable cavity surface, which is pressurized and forged as the molten metal cools. This eliminates shrinkage defects in the blank and achieves a forged, broken grain structure within the blank. This significantly improves the blank's overall mechanical properties.
[0003] In the prior art, for example, Chinese patent CN208146893U discloses a protection mechanism for a mechanical password lock die-casting machine to prevent damage to the mold, comprising a hydraulic motor, wherein the right end of the hydraulic motor is connected to a connecting plate, the right end of the connecting plate is connected to a tail plate, the right end of the tail plate is connected to an upper crankshaft, the right end of the upper crankshaft is connected to a movable mold plate, the right end of the movable mold plate is connected to a pull rod, the right end of the pull rod is connected to a shaping plate, two pull rod nuts are connected to the upper and lower ends of the right side of the shaping plate, the lower left end of the movable mold plate is connected to a top hydraulic cylinder, the bottom end of the top hydraulic cylinder is provided with a sliding foot plate, the left end of the sliding foot plate is connected to a lower crankshaft, the lower end of the lower crankshaft is connected to an adjusting pressure plate, the right end of the lower crankshaft is connected to an opening and closing hydraulic cylinder, and an adjusting nut is provided on the upper left of the adjusting pressure plate.
[0004] However, in the prior art, when die-casting molds are used to produce delicate small automotive parts, the material is usually unloaded directly by pushing with a booster, which can easily cause a certain degree of damage to the delicate small automotive parts, resulting in the delicate small automotive parts being unable to meet assembly requirements. Therefore, the present application provides a die-casting mold that prevents material damage to meet the needs. Utility Model Content
[0005] The technical problem to be solved by the present invention is to provide a die-casting mold that prevents material damage so as to solve the problem raised in the above background technology that when the die-casting mold produces delicate small automobile parts, the material is usually unloaded directly by pushing with a booster, which easily causes a certain degree of damage to the delicate small automobile parts, resulting in the delicate small automobile parts being unable to meet the assembly requirements.
[0006] In order to solve the above technical problems, the present invention provides the following technical solutions:
[0007] A die-casting mold for preventing material damage comprises: a fixed plate, a material blanking protection mechanism provided at the lower end of the fixed plate, a die-casting plate provided above the material blanking protection mechanism, a telescopic cylinder provided at the upper end of the fixed plate, a mold fixedly mounted at the telescopic end of the telescopic cylinder, flexible clamping mechanisms provided at the upper, left, and right sides of the mold, a processed part located inside the mold, and the mold and the die-casting plate being in contact with each other;
[0008] The blanking protection mechanism includes a No. 2 telescopic rod, the other end of the No. 2 telescopic rod is movably connected to the No. 3 telescopic rod, one side of the fixed plate is movably connected to the blanking plate, the lower end of the blanking plate is penetrated by a mounting hole, the movable end of the No. 3 telescopic rod passes through the blanking plate through the mounting hole, the upper end of the No. 3 telescopic rod is fixedly connected to a support block, and one side of the No. 2 telescopic rod is movably connected to the lower end of the fixed plate;
[0009] The three groups of flexible clamping mechanisms all include a support frame, a telescopic rod No. 1 is fixedly installed inside the support frame, and a flexible partition is fixedly connected to the telescopic end of the telescopic rod No. 1.
[0010] Preferably, the side wall of the flexible partition is slidably connected to the interior of the mold.
[0011] Preferably, one side of the support frame is fixed to the outer surface of the mold.
[0012] Preferably, a liquid inlet hole is provided through the interior of the die-cast plate.
[0013] Preferably, the lower end of the mold is slidably connected to one side of the fixed plate.
[0014] Preferably, the upper end of the fixing plate is fixedly connected to the lower end of the side plate.
[0015] Preferably, one side of the three groups of flexible partitions are in contact with the side wall of the processed part.
[0016] Compared with the prior art, the present invention has at least the following beneficial effects:
[0017] In the above scheme, the mold is driven to move backward by shortening one end of the telescopic cylinder, and the three sets of flexible partitions are driven to demold by retracting one end of the No. 1 telescopic rod, making the demolding operation simple and easy to operate. At the same time, the fixed plate, flexible clamping mechanism and blanking protection mechanism can play a good protective role when the die-casting mold is demolded, prevent material damage, and thus reduce product loss rate. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The accompanying drawings, which are incorporated herein and constitute a part of the specification, illustrate embodiments of the present disclosure and, together with the description, further serve to explain the principles of the present disclosure and to enable one skilled in the relevant art to make and use the present disclosure.
[0019] Figure 1 Schematic diagram of the three-dimensional structure of the die-casting mold to prevent material damage;
[0020] Figure 2 Schematic diagram of the split structure of the die-casting plate of the die-casting mold to prevent material damage;
[0021] Figure 3 Schematic diagram of the side structure of the flexible clamping mechanism;
[0022] Figure 4 It is a schematic diagram of the three-dimensional structure of the blanking protection mechanism;
[0023] Figure 5 This is a schematic diagram of the disassembled structure of the blanking protection mechanism;
[0024] [reference numerals]
[0025] 1. Fixed plate; 2. Side plate; 3. Telescopic cylinder; 4. Mold; 5. Flexible clamping mechanism; 51. Support frame; 52. Telescopic rod No. 1; 53. Flexible partition; 6. Die-casting plate; 7. Liquid inlet hole; 8. Blanking protection mechanism; 81. Telescopic rod No. 2; 82. Telescopic rod No. 3; 83. Blanking plate; 84. Support block; 85. Mounting hole; 9. Processing parts.
[0026] As shown in the figure, in order to clearly implement the structure of the embodiment of the present invention, specific structures and devices are marked in the figure, but this is only for illustrative purposes and is not intended to limit the present invention to the specific structure, device and environment. According to specific needs, ordinary technicians in this field can adjust or modify these devices and environments, and the adjustments or modifications made are still included in the scope of the appended claims. DETAILED DESCRIPTION
[0027] The following describes in detail a material damage-preventing die-casting mold provided by the present invention, with reference to the accompanying drawings and specific embodiments. It is also noted that, for the sake of completeness, the following embodiments are best and preferred embodiments, and those skilled in the art may employ alternative implementations for known techniques. Furthermore, the accompanying drawings are intended only to provide a more detailed description of the embodiments and are not intended to limit the present invention.
[0028] It should be noted that references in the specification to "one embodiment," "an embodiment," "an exemplary embodiment," "some embodiments," etc. indicate that the described embodiments may include specific features, structures, or characteristics, but not every embodiment necessarily includes such specific features, structures, or characteristics. In addition, when specific features, structures, or characteristics are described in conjunction with an embodiment, it is within the knowledge of persons skilled in the relevant art to implement such features, structures, or characteristics in conjunction with other embodiments (whether or not explicitly described).
[0029] In general, terms can be understood, at least in part, from their use in context. For example, depending at least in part on the context, the term "one or more" as used herein can be used to describe any feature, structure, or characteristic in the singular sense, or can be used to describe a combination of features, structures, or characteristics in the plural sense. Additionally, the term "based on" can be understood as not necessarily intended to convey an exclusive set of factors, but can instead, depending at least in part on the context, allow for the presence of other factors that are not necessarily explicitly described.
[0030] like Figure 1-Figure 5 As shown, an embodiment of the present invention provides a die-casting mold that prevents material damage, including: a fixed plate 1, a blanking protection mechanism 8 is provided at the lower end of the fixed plate 1, a die-casting plate 6 is provided above the blanking protection mechanism 8, a telescopic cylinder 3 is provided at the upper end of the fixed plate 1, and a mold 4 is fixedly installed on the telescopic end of the telescopic cylinder 3. Flexible clamping mechanisms 5 are provided on the side walls of the mold 4 at the upper, left and right positions respectively. The processing part 9 is located inside the mold 4, and the mold 4 is fitted with the die-casting plate 6. The cooperation of the fixed plate 1, the flexible clamping mechanism 5 and the blanking protection mechanism 8 can provide good protection for the processing part 9 during the demolding operation.
[0031] The blanking protection mechanism 8 includes a No. 2 telescopic rod 81, the other end of the No. 2 telescopic rod 81 is movably connected to the No. 3 telescopic rod 82, and one side of the fixed plate 1 is movably connected to the blanking plate 83. The lower end of the blanking plate 83 is penetrated by a mounting hole 85, and the movable end of the No. 3 telescopic rod 82 passes through the blanking plate 83 through the mounting hole 85. The upper end of the No. 3 telescopic rod 82 is fixedly connected to a support block 84, and one side of the No. 2 telescopic rod 81 is movably connected to the lower end of the fixed plate 1. When the No. 2 telescopic rod 81 and the No. 3 telescopic rod 82 are started, the No. 2 telescopic rod 81 contracts, thereby driving the No. 3 telescopic rod 82 to move. Because of the limiting effect of the No. 3 telescopic rod 82 and the blanking plate 83, the blanking plate 83 rotates along the connecting axis of the fixed plate 1, thereby causing one end of the blanking plate 83 to tilt downward. At this time, the telescopic end of the No. 3 telescopic rod 82 contracts into the mounting hole 85, which plays a buffering role in the discharging of the processed parts 9.
[0032] The three groups of flexible clamping mechanisms 5 all include a support frame 51, and a No. 1 telescopic rod 52 is fixedly installed inside the support frame 51. The telescopic end of the No. 1 telescopic rod 52 is fixedly connected to a flexible partition 53. By starting the three groups of No. 1 telescopic rods 52, one end of the No. 1 telescopic rod 52 is contracted, thereby driving the three groups of flexible partitions 53 to be demoulded.
[0033] The side wall of the flexible partition 53 is slidably connected to the inside of the mold 4, one side of the support frame 51 is fixed to the outer surface of the mold 4, a liquid inlet hole 7 is opened through the inside of the die-casting plate 6, the lower end of the mold 4 is slidably connected to one side of the fixed plate 1, and the upper end of the fixed plate 1 is fixedly connected to the lower end of the side plate 2. One side of the three groups of flexible partitions 53 are in contact with the side wall of the processed part 9, the mold 4 and the die-casting plate 6 fit together, and the No. 3 telescopic rod 82 first contracts and then extends, forming a closed cavity with the protrusion inside the die-casting plate 6 and the mold 4. The die-casting melt can be poured into the closed cavity of the mold 4 and the die-casting plate 6 through the liquid inlet hole 7, thereby preventing the die-casting melt from flowing out.
[0034] The technical solution provided by the present invention is as follows: first, by starting the telescopic cylinder 3, the telescopic end of the telescopic cylinder 3 drives the mold 4 to move toward the direction close to the die-casting plate 6, so that the mold 4 and the die-casting plate 6 fit together, and the third telescopic rod 82 contracts and then extends to form a closed cavity with the protrusion inside the die-casting plate 6 and the mold 4 to prevent the die-casting melt from flowing out, and then the die-casting melt is poured into the closed cavity of the mold 4 and the die-casting plate 6 through the liquid inlet hole 7 on the die-casting plate 6. After the processed part 4 is formed, one end of the telescopic cylinder 3 is shortened to drive the processed part 4 to move toward the direction close to the side plate 2. At this time, by starting the three groups of No. 1 telescopic rods 52, one end of the No. 1 telescopic rod 52 is contracted, thereby driving the three groups of flexible partitions 53 to perform demoulding, so that the demoulding operation is simple. The second telescopic rod 81 and the third telescopic rod 82 are started at the same time, the second telescopic rod 81 contracts, thereby driving the third telescopic rod 82 to move. Because of the limiting effect of the third telescopic rod 82 and the blanking plate 83, the blanking plate 83 rotates along the connecting axis of the fixed plate 1, thereby causing one end of the blanking plate 83 to tilt downward. At this time, the telescopic end of the third telescopic rod 82 contracts into the mounting hole 85, and the processed part 9 can slide along the blanking plate 83, which has a buffering effect on the discharging process of the processed part 9. Therefore, the fixed plate 1, the flexible clamping mechanism 5 and the blanking protection mechanism 8 can cooperate with each other to protect the processed part 9 during the demolding operation, thereby preventing material damage, thereby increasing the production qualification rate of the product.
[0035] The present invention encompasses any substitutions, modifications, equivalent methods, and solutions that are not within the spirit and scope of the present invention. To provide a thorough understanding of the present invention, specific details are described in detail in the preferred embodiments of the present invention above, but those skilled in the art can fully understand the present invention without these detailed descriptions.
[0036] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications should also be regarded as within the scope of protection of the present invention.
Claims
1. A die-casting mold for preventing material damage, characterized in that: include: A fixed plate (1), wherein a blanking protection mechanism (8) is provided at the lower end of the fixed plate (1), a die-casting plate (6) is provided above the blanking protection mechanism (8), a telescopic cylinder (3) is provided at the upper end of the fixed plate (1), a mold (4) is fixedly mounted on the telescopic end of the telescopic cylinder (3), three sets of flexible clamping mechanisms (5) are provided on the side wall of the mold (4), a processing part (9) is located inside the mold (4), and the mold (4) is in contact with the die-casting plate (6); The blanking protection mechanism (8) includes a No. 2 telescopic rod (81), the other end of the No. 2 telescopic rod (81) is movably connected to the No. 3 telescopic rod (82), one side of the fixed plate (1) is movably connected to the blanking plate (83), the lower end of the blanking plate (83) is penetrated by a mounting hole (85), the movable end of the No. 3 telescopic rod (82) penetrates the blanking plate (83) through the mounting hole (85), the upper end of the No. 3 telescopic rod (82) is fixedly connected to a support block (84) for receiving the falling processing part (9), and one side of the No. 2 telescopic rod (81) is movably connected to the lower end of the fixed plate (1); The three groups of flexible clamping mechanisms (5) all include a support frame (51), a first telescopic rod (52) is fixedly installed inside the support frame (51), and a flexible partition (53) is fixedly connected to the telescopic end of the first telescopic rod (52).
2. The die-casting mold for preventing material damage according to claim 1, characterized in that: The side wall of the flexible partition (53) is slidably connected to the interior of the mold (4).
3. The die-casting mold for preventing material damage according to claim 1, characterized in that: One side of the support frame (51) is fixed to the outer surface of the mold (4).
4. The die-casting mold for preventing material damage according to claim 1, characterized in that: A liquid inlet hole (7) is provided through the interior of the die-cast plate (6).
5. The die-casting mold for preventing material damage according to claim 1, characterized in that: The lower end of the mold (4) is slidably connected to one side of the fixed plate (1).
6. The die-casting mold for preventing material damage according to claim 1, characterized in that: The upper end of the fixed plate (1) is fixedly connected to the lower end of the side plate (2).
7. The die-casting mold for preventing material damage according to claim 1, characterized in that: One side of the three groups of flexible partitions (53) are in contact with the side wall of the processed part (9).
Citation Information
Patent Citations
Prevent protection mechanism of mechanical trick lock die casting machine of mould damage
CN208146893U