Control device of plate casting machine

The electric push rod and movable rocker arm system of the plate casting machine control device solves the problem of material accumulation during plate casting machine transportation, realizes stable transmission and automatic stop of the plate casting machine, and improves production efficiency and safety.

CN223368186UActive Publication Date: 2025-09-23CHENZHOU NAIPU POWER SUPPLY CO LTD
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Patent Information

Application Number
CN202422703465.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-06
Publication Date
2025-09-23
Estimated Expiration
2034-11-06

AI Technical Summary

Technical Problem

When the plate casting machine is casting the grid, the material transportation is prone to accumulation and it is impossible to stop the transportation before it is moved, which affects the production efficiency.

Method used

A plate casting machine control device was designed, which included a transmission system with an electric push rod, a movable rocker and a push button switch. The stable transmission of materials and the automatic stop function were achieved through the cooperation of the motor-driven conveyor chain and the movable rocker.

Benefits of technology

The continuous production and automatic stop functions of the plate casting machine are realized, which avoids material accumulation and improves production efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of plate casting machine control, in particular to a plate casting machine control device which comprises a working table, a plate casting machine and a conveying table are sequentially arranged on the upper surface of the working table from left to right, a supporting plate is arranged at the right end of the working table, sliding rails are symmetrically arranged on the upper surface of the supporting plate, and a rotatable movable swing rod is arranged in a mounting groove close to the left end. A balancing weight is arranged at the bottom of the movable swing rod, a button switch is arranged at the position, corresponding to the balancing weight, of the junction of the supporting plate and the workbench, clamping grooves are formed in the opposite positions of the top of the conveying table, gears are arranged at the positions, corresponding to the clamping grooves, of the rotating shaft, and the gears located between the same clamping groove are sleeved with conveying chains. According to the plate casting machine control device, the conveying table with the two conveying chains is arranged, continuous operation of the conveying chains is achieved through driving of the motor under the cooperation of the rotating shaft with the gear, and objects conveyed on the conveying table make contact with the movable swing rod on the supporting plate under the cooperation of the supporting plate with the movable swing rod; and the button switch at the right end of the workbench is contacted and pressed under the action of the balancing weight.
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Description

Technical Field

[0001] The utility model relates to the technical field of plate casting machine control, in particular to a plate casting machine control device. Background Art

[0002] A plate casting machine is a device that casts lead-based alloy into grids. It is mainly used in the production of lead-acid batteries. The main components of the plate casting machine include alloy pots, alloy pumps, grid molds, punching molds, transmission devices and electrical control cabinets. The plate casting machine requires corresponding conveying control of the formed materials.

[0003] The utility model with the announcement number CN221494205U discloses an automatic control mechanism for a die-cast steel casting slide, comprising a steel casting vehicle body, a weighing platform provided on the steel casting vehicle body, a ladle positioning slot provided on the weighing platform for placing a steel ladle, a temperature detector provided in the steel ladle, a water inlet provided at the bottom of the ladle, and a slide mechanism provided at the bottom of the water inlet. The slide mechanism is detachably connected to a hydraulic mechanism via a slide connecting rod mechanism that passes through the steel casting vehicle body.

[0004] The above technical solution has the characteristics of high steel pouring control accuracy, convenient ladle removal and high safety; however, when the corresponding grid is cast at the casting machine, continuous transportation and coordination are required. The grid transportation is easy to accumulate, and failure to transport it in time will cause accumulation. Before transportation, it is not convenient to control the overall operation. Before transportation, the transportation and casting coordination cannot be stopped to reduce the accumulation effect. Utility Model Content

[0005] The purpose of the present invention is to provide a plate casting machine control device to solve the problems raised in the above background technology.

[0006] To achieve the above purpose, the present invention provides the following technical solutions:

[0007] The top of the transmission platform is provided with a card slot, and the top of the transmission platform is provided with a card slot, and the top of the transmission platform is provided with a card slot.

[0008] Furthermore, the bottom of the casting machine is fixedly connected to the workbench by screws, and an electric push rod is provided at the left conveying port of the casting machine. The electric push rod is fixedly connected to the casting machine by screws, and the telescopic arm of the electric push rod extends to the inside of the conveying port of the casting machine, and a push plate is provided at the end.

[0009] In the utility model, the electric push rod is connected to the external power supply, and the user manually controls the extension or shortening of the telescopic arm to realize the sliding fit of the push plate at the conveying port of the casting machine, and with the cooperation of the push plate, the cast plate grid is pushed and fitted, which facilitates the pushing of the cast material to the transmission platform, and helps the casting machine to continue production cooperation.

[0010] Specifically, the width of the outer wall of the transmission platform is adapted to the width of the outer wall of the workbench, and the bottom of the transmission platform is fixedly connected to the workbench by screws.

[0011] In the utility model, the screws can be removed to facilitate separation of the transfer platform from the workbench, which is helpful for corresponding maintenance or replacement operations.

[0012] It should be noted that the rotating shaft is rotatably connected to the transmission platform, the gear is welded and fixed to the rotating shaft, the conveying chain is engaged with the corresponding gear teeth, the motor is fixedly connected to the transmission platform by screws, and the motor is electrically connected to the main control switch on the casting machine through a wire.

[0013] In the present invention, the motor is started by turning on the switch under the cooperation of the main control switch, and provides rotational power with the cooperation of the rotating shaft, thereby realizing continuous rotation of the conveyor chain. With the cooperation of the two conveyor chains, the pushed-out materials are continuously transmitted.

[0014] Furthermore, a receiving plate is provided at the right end of the transmission platform, and a notch is provided on the receiving plate at a position corresponding to the installation groove.

[0015] In the present invention, with the cooperation of the receiving plate, it is convenient to receive the material transported to the right end of the transmission platform to the support plate for convenient transportation and cooperation, and with the cooperation of the notch, it is convenient to insert the movable rocker into the notch, which helps to stably receive the cast material for pressing and cooperation.

[0016] Specifically, the left end of the support plate is fixed to the right end of the workbench by welding, the bottom of the slide rail is fixed to the top of the support plate by welding, the cross-section of the slide rail is a right-angled triangle, and the height of the left side of the slide rail is greater than the height of the right side.

[0017] In the present invention, the two slide rails cooperate to guide the transported material to the right side, making it convenient for the material to press the movable rocker to perform the corresponding button switch pressing and touching cooperation.

[0018] It should be noted that the movable rocker arm is rotatably connected to the support plate through a rotating shaft, a mounting groove extends from the top of the movable rocker arm, the counterweight block is welded and fixed to the bottom of the movable rocker arm, the counterweight block is cylindrical, and the left side of the counterweight block is close to the right side of the button switch, and the button switch is electrically connected to the main control switch on the casting machine through a wire.

[0019] In the present invention, the movable rocker arm, in cooperation with the counterweight block, keeps the top of the movable rocker arm vertically upward when there is no contact or pressing. When the object touches and presses, the counterweight block moves to the left side, corresponding to pressing the button switch, triggering the button switch to turn off the main control switch, thereby realizing the overall stop operation. When the object moves out from above the movable rocker arm, the counterweight block moves downward under the action of gravity, and the button switch is activated. The inside of the button switch is away from the trigger column inside the button switch with the cooperation of the spring, thereby realizing the opening of the main control switch, and the overall operation starts, and the corresponding grid casting and transmission coordination are continuously performed.

[0020] Furthermore, the ladder block and the baffle are an integrally formed structure, the width of the outer wall of the ladder block is adapted to the width of the inner wall of the ladder groove, a screw hole is provided on one of the side walls of the ladder block, a positioning bolt is provided in the screw hole, and a limiting groove connected to the ladder groove is provided on the outer wall of the support plate, and the positioning bolt passes through the limiting groove and is slidably connected to it.

[0021] In the present invention, the trapezoidal block and the trapezoidal groove slide together to realize the position adjustment of the baffle on the support plate, and then realize the reception and interception of casting blocks of different widths. The positioning bolt slides in the limit groove. When the position of the baffle needs to be fixed, the positioning bolt is threadedly connected to the screw hole. The contact friction between the positioning bolt and the outer wall of the support plate increases, and the position of the baffle is fixed under the action of friction.

[0022] Compared with the prior art, the beneficial effects of the present invention are:

[0023] 1. The utility model sets a transmission platform with two conveyor chains, and with the cooperation of a rotating shaft with gears, it is driven by a motor to realize continuous operation of the conveyor chains. The casting machine cooperates with the control main switch to realize the overall operation start-up coordination. With the cooperation of a pallet with a movable rocker arm, the objects conveyed on the transmission platform contact the movable rocker arm on the pallet. Under the action of gravity, the movable rocker arm rotates, and under the action of the counterweight block, the button switch on the right end of the workbench is contacted and pressed. The contact and pressing control turns off the control main switch, realizing the overall stop operation. The counterweight block moves away from the button switch, and the control main switch is turned on to realize the overall operation coordination.

[0024] 2. The utility model sets a receiving plate with a notch to achieve stable connection of the objects on the transmission platform transmitted by the conveyor chain to the support plate. The movable rocker arm is rotatably connected to the support plate through the rotating shaft. The electric push rod with a push plate cooperates to control the extension or shortening of the telescopic arm of the electric push rod to push the cast objects to the conveyor chain, and continue to cooperate in production and processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0026] Figure 2 This is a schematic diagram of the overall structure of the utility model in use state;

[0027] Figure 3 This is a schematic diagram of the combined structure of the baffle and the supporting plate of the present utility model;

[0028] Figure 4 This is a schematic structural diagram of the transmission platform of the present utility model.

[0029] The meaning of each number in the figure is:

[0030] 1. Workbench; 10. Push button switch;

[0031] 2. Plate casting machine; 20. Electric push rod; 21. Push plate;

[0032] 3. Transfer platform; 30. Card slot; 31. Rotating shaft; 310. Gear; 32. Conveyor chain; 33. Motor; 34. Guide plate; 35. Notch;

[0033] 4. Support plate; 40. Trapezoidal groove; 400. Limiting groove; 41. Baffle; 410. Trapezoidal block; 411. Screw hole; 412. Positioning bolt; 42. Slide rail; 43. Mounting groove; 44. Movable rocker arm; 440. Counterweight. DETAILED DESCRIPTION

[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0035] See also Figures 1-4 , this embodiment provides a technical solution:

[0036] A plate casting machine control device includes a workbench 1. A plate casting machine 2 and a transmission platform 3 are arranged on the upper surface of the workbench 1 from left to right. The bottom of the plate casting machine 2 is fixedly connected to the workbench 1 by screws. An electric push rod 20 is provided at the left conveying port of the plate casting machine 2. The electric push rod 20 is fixedly connected to the plate casting machine 2 by screws. The telescopic arm of the electric push rod 20 extends to the inside of the conveying port of the plate casting machine 2, and a push plate 21 is provided at the end.

[0037] In the present invention, the electric push rod 20 is connected to the external power supply, and the user manually controls the extension or shortening of the telescopic arm to realize the sliding cooperation of the push plate 21 at the conveying port of the casting machine 2, and with the cooperation of the push plate 21, the cast plate grid is pushed and cooperated, which facilitates the pushing of the cast material to the transmission table 3, and helps the casting machine 2 to continue production cooperation.

[0038] Furthermore, the width of the outer wall of the transmission platform 3 is adapted to the width of the outer wall of the workbench 1 , and the bottom of the transmission platform 3 is fixedly connected to the workbench 1 by screws.

[0039] In the present invention, the screws can be removed to facilitate separation of the transfer platform 3 from the workbench 1, which is helpful for corresponding maintenance or replacement operations.

[0040] It should be noted that a pallet 4 is provided at the right end of the workbench 1, and slide rails 42 are symmetrically provided on the upper surface of the pallet 4. A trapezoidal groove 40 is symmetrically opened at the right end of the pallet 4, and a mounting groove 43 is opened in the middle of the upper surface of the pallet 4. A rotatable movable rocker arm 44 is provided inside the mounting groove 43 near the left end, and a counterweight block 440 is provided at the bottom of the movable rocker arm 44. A button switch 10 is provided at the junction of the pallet 4 and the workbench 1 corresponding to the counterweight block 440, a baffle 41 is provided above the pallet 4, and a ladder block 410 is provided at the bottom of the baffle 41 corresponding to the trapezoidal groove 40. The left end of the pallet 4 is fixed to the right end of the workbench 1 by welding, and the bottom of the slide rail 42 is welded and fixed to the top of the pallet 4. The cross-section of the slide rail 42 is a right-angled triangle, and the height of the left side of the slide rail 42 is greater than the height of the right side.

[0041] In the present invention, the two slide rails 42 cooperate to guide the transported material to the right side, making it easier for the material to press the movable rocker 44 and perform the corresponding pressing and touching cooperation of the button switch 10 .

[0042] Furthermore, the movable rocker arm 44 is rotatably connected to the support plate 4 through a rotating shaft, a mounting groove 43 extends from the top of the movable rocker arm 44, and the counterweight block 440 is welded and fixed to the bottom of the movable rocker arm 44. The counterweight block 440 is cylindrical, and the left side of the counterweight block 440 is close to the right side of the button switch 10. The button switch 10 is electrically connected to the main control switch on the casting machine 2 through a wire.

[0043] In the present invention, the movable rocker arm 44, in cooperation with the counterweight 440, keeps the top of the movable rocker arm 44 vertically upward when there is no contact or pressing. When the object touches and presses, the counterweight 440 moves to the left, corresponding to pressing the button switch 10, triggering the button switch 10 to turn off the main control switch, thereby stopping the entire operation. When the object moves out from above the movable rocker arm 44, the counterweight 440 moves downward under the action of gravity, and the button switch 10 is activated. The inside of the button switch 10, in cooperation with the spring, moves away from the trigger column inside the button switch 10, thereby turning on the main control switch, and the entire operation starts, and the corresponding grid casting and transmission cooperation are continuously performed.

[0044] It should be noted that the ladder block 410 and the baffle 41 are an integrally formed structure, and the width of the outer wall of the ladder block 410 is adapted to the width of the inner wall of the ladder groove 40. A screw hole 411 is provided on the side wall of one of the ladder blocks 410, and a positioning bolt 412 is provided in the screw hole 411. A limiting groove 400 connected to the ladder groove 40 is provided on the outer wall of the support plate 4, and the positioning bolt 412 passes through the limiting groove 400 and is slidably connected to it.

[0045] In the present invention, the trapezoidal block 410 slides with the trapezoidal groove 40 to achieve position adjustment of the baffle 41 on the support plate 4, thereby achieving the reception and interception of objects of different widths. The positioning bolt 412 slides in the limit groove 400. When the position of the baffle 41 needs to be fixed, the positioning bolt 412 is threadedly connected to the screw hole 411. The contact friction between the positioning bolt 412 and the outer wall of the support plate 4 increases, and the position of the baffle 41 is fixed under the action of friction.

[0046] Furthermore, the left end of the transmission platform 3 corresponds to the output port of the right end of the casting machine 2, and a slot 30 is opened at the top of the transmission platform 3. A rotating shaft 31 is provided between the two slots 30 near the two ends, and a gear 310 is provided on the rotating shaft 31 at the position corresponding to the slot 30. The gears 310 located between the same slot 30 are all sleeved with a conveyor chain 32. A motor 33 is provided on the outer wall of the transmission platform 3, and the motor 33 is coaxially connected to one of the rotating shafts 31.

[0047] Specifically, the rotating shaft 31 is rotatably connected to the transmission platform 3, the gear 310 is welded and fixed to the rotating shaft 31, the conveying chain 32 is engaged with the corresponding teeth of the gear 310, the motor 33 is fixedly connected to the transmission platform 3 by screws, and the motor 33 is electrically connected to the main control switch on the casting machine 2 through a wire.

[0048] In the present invention, the motor 33 is started by turning on the switch under the cooperation of the main control switch, and provides rotational power with the cooperation of the rotating shaft 31, thereby realizing the continuous rotation cooperation of the conveying chain 32. With the cooperation of the two conveying chains 32, the pushed-out materials are continuously transmitted.

[0049] It is worth mentioning that a receiving plate 34 is provided at the right end of the transfer platform 3 , and a notch 35 is provided on the receiving plate 34 at a position corresponding to the mounting groove 43 .

[0050] In the present invention, with the cooperation of the receiving plate 34, it is convenient to receive the material transported to the right end of the transmission platform 3 to the support plate 4 for convenient transportation and cooperation, and with the cooperation of the notch 35, it is convenient to insert the movable rocker 44 into the notch 35, which helps to stably receive the cast material for press cooperation.

[0051] When using the plate casting machine control device of this embodiment, the user first fixes the plate casting machine 2 with the electric push rod 20 and the workbench 1 with the button switch 10, installs the main control switch on the outer wall of the plate casting machine 2, and then fixes the transmission platform 3 with the motor 33 to the workbench 1, the two conveyor chains 32 are engaged with the gear 310, and the guide plate 34 with the notch 35 is combined with the support plate 4 to achieve a tight fit connection between the right end of the transmission platform 3 and the left end of the support plate 4, so that the cast objects can be stably and smoothly guided. With the cooperation of the counterweight block 440, the movable rocker arm 44 remains in a vertical state when not touched or pressed. When touched and pressed, the left end of the counterweight block 440 contacts the button switch 10 to start or close the main control switch.

[0052] When the plate casting machine 2 continues to cast the plate grid, after a plate grid is cast and formed, with the cooperation of the electric push rod 20, the push plate 21 pushes the formed object onto the top of the two conveyor chains 32. When the motor 33 starts and cooperates, the conveyor chain 32 continues to transport the objects, and with the cooperation of the receiving plate 34, the objects enter the support plate 4. With the cooperation of the slide rail 42, the objects are guided to stack to the right. The bottom of the objects contacts and presses the movable rocker arm 44, and the counterweight block 440 moves to the left to touch and press the button switch 10. When the button switch 10 is pressed, the main control switch on the plate casting machine 2 is turned off, thereby interrupting the overall operation. After the object on the movable rocker arm 44 is transported away, under the action of the gravity of the counterweight block 440, the movable rocker arm 44 is kept in a vertical position, the counterweight block 440 is away from the button switch 10, and the trigger column inside the button switch 10 is away from the trigger, thereby turning on the main control switch on the plate casting machine 2, thereby achieving overall operation coordination.

Claims

1. A plate casting machine control device, comprising a workbench (1), wherein a plate casting machine (2) and a transfer platform (3) are sequentially arranged on the upper surface of the workbench (1) from left to right, characterized in that: The workbench (1) is provided with a support plate (4) at the right end, a slide rail (42) is symmetrically provided on the upper surface of the support plate (4), a ladder-shaped groove (40) is symmetrically opened on the right end of the support plate (4), a mounting groove (43) is opened in the middle of the upper surface of the support plate (4), a rotatable movable swing rod (44) is provided inside the mounting groove (43) near the left end, a counterweight (440) is provided at the bottom of the movable swing rod (44), a button switch (10) is provided at the junction of the support plate (4) and the workbench (1) and at a position corresponding to the counterweight (440), a baffle (41) is provided above the support plate (4), and the baffle (41) A ladder block (410) is provided at the bottom corresponding to the ladder groove (40), the left end of the transmission platform (3) corresponds to the output port of the right end of the casting machine (2), a card slot (30) is provided at the top of the transmission platform (3), a rotating shaft (31) is provided between the two card slots (30) near both ends, a gear (310) is provided on the rotating shaft (31) at a position corresponding to the card slot (30), and the gears (310) located between the same card slot (30) are sleeved with a conveying chain (32), and a motor (33) is provided on the outer wall of the transmission platform (3), and the motor (33) is coaxially connected to one of the rotating shafts (31).

2. The plate casting machine control device according to claim 1, characterized in that: The bottom of the plate casting machine (2) is fixedly connected to the workbench (1) by screws, and an electric push rod (20) is provided at the left conveying port of the plate casting machine (2). The electric push rod (20) is fixedly connected to the plate casting machine (2) by screws, and the telescopic arm of the electric push rod (20) extends to the inside of the conveying port of the plate casting machine (2), and a push plate (21) is provided at the end.

3. The plate casting machine control device according to claim 1, characterized in that: The width of the outer wall of the transmission platform (3) is adapted to the width of the outer wall of the workbench (1), and the bottom of the transmission platform (3) is fixedly connected to the workbench (1) via screws.

4. The plate casting machine control device according to claim 1, characterized in that: The rotating shaft (31) is rotatably connected to the transmission platform (3), the gear (310) is welded and fixed to the rotating shaft (31), the conveying chain (32) is meshed with the corresponding gear (310) teeth, the motor (33) is fixedly connected to the transmission platform (3) by screws, and the motor (33) is electrically connected to the main control switch on the casting machine (2) through a wire.

5. The plate casting machine control device according to claim 1, characterized in that: A receiving plate (34) is provided at the right end of the transmission platform (3), and a notch (35) is provided on the receiving plate (34) at a position corresponding to the mounting groove (43).

6. The plate casting machine control device according to claim 1, characterized in that: The left end of the support plate (4) is fixed to the right end of the workbench (1) by welding, and the bottom of the slide rail (42) is fixed to the top of the support plate (4) by welding. The cross-section of the slide rail (42) is in the shape of a right triangle, and the left side of the slide rail (42) is higher than the right side.

7. The plate casting machine control device according to claim 1, characterized in that: The movable rocker arm (44) is rotatably connected to the support plate (4) via a rotating shaft. A mounting groove (43) extends from the top of the movable rocker arm (44). The counterweight block (440) is welded and fixed to the bottom of the movable rocker arm (44). The counterweight block (440) is cylindrical. The left side of the counterweight block (440) is close to the right side of the button switch (10). The button switch (10) is electrically connected to the main control switch on the casting machine (2) via a wire.

8. The plate casting machine control device according to claim 1, characterized in that: The ladder block (410) and the baffle (41) are integrally formed structures. The width of the outer wall of the ladder block (410) is adapted to the width of the inner wall of the ladder groove (40). A screw hole (411) is provided on one side wall of the ladder block (410). A positioning bolt (412) is provided in the screw hole (411). A limiting groove (400) communicating with the ladder groove (40) is provided on the outer wall of the support plate (4). The positioning bolt (412) passes through the limiting groove (400) and is slidably connected thereto.

Citation Information

Patent Citations

  • Automatic control mechanism for die casting steel pouring sliding plate

    CN221494205U