Cutting device for photovoltaic support production
By designing a photovoltaic bracket cutting device with an outer shell to collect iron chips and an electric push rod to fix the bracket, the problems of difficult cleaning of flying iron chips and bracket offset are solved, and fast collection and stable cutting are achieved.
Patent Information
- Application Number
- CN202422850205.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-22
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-11-22
AI Technical Summary
The existing photovoltaic bracket cutting device is difficult to collect the iron chips that fly away during the cutting process, which makes cleaning time-consuming and labor-intensive, and the bracket is easily offset during cutting.
A cutting device for photovoltaic bracket production was designed, which includes a shell, a collection box, an electric push rod and a transparent plastic plate. The shell prevents iron chips from sliding into the collection box, the electric push rod fixes the bracket, and the transparent plastic plate facilitates observation of the cutting point, prevents iron chips from splashing, and enables quick cleaning.
It realizes the rapid collection of flying iron chips and the stable cutting of the bracket, reduces the cleaning time and labor, prevents the bracket from deflecting, and improves the work efficiency.
Smart Images
Figure CN223368328U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of photovoltaic bracket production equipment, in particular to a cutting device for photovoltaic bracket production. Background Art
[0002] Photovoltaic brackets are brackets used for installing solar photovoltaic panels. They are generally installed on the roof and have a certain structural strength. With the development of the solar photovoltaic industry and the popularization of photovoltaic panels, photovoltaic brackets, as the main accessories of solar photovoltaic panels, have an increasing market demand. During the production process of photovoltaic brackets, cutting devices are required to cut them into different lengths before they can be spliced and used. The cutting device will produce flying iron chips when cutting the bracket, and some existing cutting devices are not easy to collect the flying iron chips when cutting the bracket, so that the flying iron chips are everywhere, so that the staff can only collect and clean them bit by bit when cleaning them in the later stage. This process is time-consuming and labor-intensive, and it is not convenient for the staff to quickly clean up the flying iron chips. Utility Model Content
[0003] (1) Technical problems solved
[0004] In view of the deficiencies in the prior art, the present invention provides a cutting device for producing photovoltaic brackets, which solves the problems raised in the above-mentioned background technology.
[0005] (2) Technical solution
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: A cutting device for producing photovoltaic brackets, comprising a supporting leg, the top of the supporting leg is fixedly connected to a desktop, a fixed frame is fixedly connected to the middle of the lower surface of the desktop, a collection box is slidably provided on the inner side of the fixed frame, a handle is fixedly connected to the front of the collection box, a slot is provided in the middle of the upper surface of the desktop, the inner wall of the bottom of the slot is provided with a through slot communicating with each other up and down, a shell is inserted into the interior of the slot, a cutting groove is provided on the inner side of the upper surface of the shell, a through hole communicating with each other left and right is provided at the bottom of the outer side of the shell, a base is fixedly connected to the rear side of the upper surface of the desktop, a fixed shaft is fixedly inserted at the top of the outer side of the base, a mounting shell is movably connected to the outer surface of the fixed shaft, a rotating shaft is movably connected to the middle of the outer side of the mounting shell, a cutting disk is fixedly sleeved on the outer surface of the rotating shaft, a fixing plate is fixedly connected to the right side of the mounting shell, a driving motor is fixedly connected to the front of the fixing plate, the output end of the driving motor is fixedly connected to the right end of the rotating shaft, and a hand-held rod is fixedly connected to the top of the right side of the mounting shell.
[0007] Preferably, a support frame is fixedly connected to the outer side of the upper surface of the desktop, an electric push rod is fixedly connected to the upper surface of the support frame, an output end of the electric push rod passes through the outer side surface of the support frame, and a pressing plate is fixedly connected to the output end of the electric push rod.
[0008] Preferably, a buffer layer is fixed to the lower surface of the pressing plate, and the buffer layer is made of rubber.
[0009] Preferably, a connecting piece is fixed to the bottom of the outer side surface of the shell, and the connecting piece is fixed to the desktop by bolts.
[0010] Preferably, the shell is made of a transparent plastic plate.
[0011] Preferably, a non-slip pad is fixed to the bottom end of the supporting leg, and the material of the non-slip pad is set to be rubber.
[0012] (3) Beneficial effects
[0013] Compared with the existing technology, the present invention provides a cutting device for photovoltaic bracket production, which has the following beneficial effects:
[0014] 1. The cutting device for the production of photovoltaic brackets can block the flying iron chips through the outer shell, and then the iron chips will slide down along the inner wall of the outer shell, or fall directly, and then pass through the inside of the through groove and finally fall into the inside of the collection box. The staff then controls the handle to pull the collection box out of the fixed frame, and then the iron chips collected inside can be cleaned, realizing the function of collecting the flying iron chips when cutting the photovoltaic bracket, preventing them from flying everywhere, so that the staff can clean them quickly. This process saves time and effort, and is convenient for the staff to quickly clean up the flying iron chips.
[0015] 2. The cutting device for the production of photovoltaic brackets extends downward through the output end of the electric push rod, which can drive the pressing plate and the buffer layer to move downward until the lower surface of the buffer layer is in close contact with the surface of the photovoltaic bracket with cutting, thereby effectively fixing the photovoltaic bracket and preventing the photovoltaic bracket from being offset when being cut.
[0016] 3. The cutting device for the production of photovoltaic brackets is fixed by bolts between the connecting piece and the table top, so that the staff can control the designated tool to screw the bolt upward out of the inside of the connecting piece, release the fixation between the connecting piece and the table top, and then move the outer shell upward out of the inside of the slot. Finally, the two groups of outer shells are separated left and right, so that the staff can clean the residual iron filings attached to the inner wall of the outer shell, which is convenient for the staff to regularly clean the residual iron filings on the inner wall. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1This is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the collection box and the desktop structure being separated according to the present invention;
[0019] Figure 3 This is a schematic diagram of the shell structure of the utility model;
[0020] Figure 4 It is a schematic diagram of the partial structure of the utility model;
[0021] Figure 5 It is a schematic diagram of the local structure of the utility model.
[0022] In the figure: 1. Support leg; 2. Tabletop; 3. Fixed frame; 4. Collection box; 5. Handle; 6. Slot; 7. Through slot; 8. Outer shell; 9. Cutting slot; 10. Through hole; 11. Base; 12. Fixed shaft; 13. Mounting shell; 14. Rotating shaft; 15. Cutting disc; 16. Fixed plate; 17. Drive motor; 18. Handheld rod; 19. Support frame; 20. Electric push rod; 21. Press plate; 22. Buffer layer; 23. Connector; 24. Bolt; 25. Anti-slip pad. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0024] See also Figure 1-5The utility model provides a technical solution: a cutting device for photovoltaic bracket production, including a support leg 1, a table top 2 is fixedly connected to the top of the support leg 1, a fixed frame 3 is fixedly connected to the middle of the lower surface of the table top 2, a collection box 4 is slidably provided on the inner side of the fixed frame 3, a handle 5 is fixedly connected to the front of the collection box 4, a slot 6 is provided in the middle of the upper surface of the table top 2, a through slot 7 is provided on the inner wall of the bottom of the slot 6, a shell 8 is inserted into the inside of the slot 6, a cutting groove 9 is provided on the inner side of the upper surface of the shell 8, and a through hole 10 is provided on the bottom of the outer side of the shell 8. The inner diameter of the through hole 10 is not limited here and should be based on the In the actual production process, the outer diameter of the photovoltaic bracket is adjusted to the inner diameter of the through hole 10. A base 11 is fixed to the rear side of the upper surface of the desktop 2, and a fixed shaft 12 is fixedly inserted at the top of the outer side of the base 11. The outer surface of the fixed shaft 12 is movably sleeved with a mounting shell 13, and a rotating shaft 14 is movably inserted in the middle of the outer side of the mounting shell 13. A cutting disk 15 is fixedly sleeved on the outer surface of the rotating shaft 14. A fixing plate 16 is fixed to the right side of the mounting shell 13, and a driving motor 17 is fixed to the front of the fixing plate 16. The output end of the driving motor 17 is fixed to the right end of the rotating shaft 14, and a hand-held rod 18 is fixed to the top of the right side of the mounting shell 13.
[0025] The flying iron chips can be blocked by the shell 8, and then the iron chips will slide down along the inner wall of the shell 8, or fall directly, and then pass through the inside of the through groove 7, and finally fall into the inside of the collection box 4. The staff then controls the handle 5 to pull the collection box 4 out of the fixed frame 3, and then the iron chips collected inside can be cleaned, realizing the function of the device to collect the flying iron chips when cutting the photovoltaic bracket, preventing them from flying everywhere, so that the staff can clean them quickly. This process saves time and effort, and is convenient for the staff to quickly clean up the flying iron chips.
[0026] The sizes and shapes of all components in this structure are not specifically limited here and need to be produced according to actual conditions.
[0027] In order to ensure the stability of the bracket when being cut, the present invention has a support frame 19 fixedly connected to the outer side of the upper surface of the desktop 2, and an electric push rod 20 fixedly connected to the upper surface of the support frame 19. The output end of the electric push rod 20 passes through the outer side surface of the support frame 19, and the output end of the electric push rod 20 is fixedly connected to a pressing plate 21. The extension of the output end of the electric push rod 20 can drive the pressing plate 21 to press on the bracket, which can be pressed and fixed, thereby ensuring the stability of the bracket when being cut.
[0028] In order to prevent the electric push rod 20 from driving the pressing plate 21 downward with excessive pressure, which may cause the bracket to be pressed and deformed, the utility model has a buffer layer 22 fixed to the lower surface of the pressing plate 21. The buffer layer 22 is made of rubber. The buffer layer 22 made of rubber has a certain ductility, so that it has a good buffering function. Therefore, it can provide a good buffering function for the bracket, preventing the electric push rod 20 from driving the pressing plate 21 downward with excessive pressure, which may cause the bracket to be pressed and deformed.
[0029] In order to facilitate the staff to regularly clean the iron filings remaining attached to the inner wall of the shell 8, the utility model has a connecting piece 23 fixed to the bottom of the outer side of the shell 8, and the connecting piece 23 is fixed to the desktop 2 by a bolt 24. The staff can use a designated tool to screw the bolt 24 upward out of the inside of the connecting piece 23 to release the fixation between the connecting piece 23 and the desktop 2, and indirectly release the fixation of the shell 8. Then, the two groups of shells 8 are moved upward out of the inside of the slot 6, so that the slot 6 releases the limit between the two groups of shells 8. Then, the two groups of shells 8 are separated left and right, so that the inner wall of the shell 8 is directly exposed to the staff's sight. Then, the staff can clean the iron filings on its inner wall, thereby realizing the function of disassembling and splitting the shell 8, which is convenient for the staff to regularly clean the iron filings remaining attached to the inner wall of the shell 8.
[0030] In order to facilitate the staff to see the cutting point on the surface of the bracket to be cut through the shell 8, the utility model sets the shell 8 to be made of a transparent plastic plate. Because it is made of a transparent plastic plate, the shell 8 cannot block the staff's realization, so that the staff can see the internal situation through the shell 8, which makes it convenient for the staff to see the cutting point on the surface of the bracket to be cut through the shell 8.
[0031] In order to prevent the supporting leg 1 from slipping or deflecting, the present invention has an anti-skid pad 25 fixed to the bottom end of the supporting leg 1. The material of the anti-skid pad 25 is set to rubber. The anti-skid pad 25 made of rubber has a large friction force, which increases the friction force between the supporting leg 1 and the ground, preventing the supporting leg 1 from slipping or deflecting.
[0032] The electrical components mentioned in this article are all connected to an external main controller and 220V AC power, and the main controller can be a conventional known device that performs control such as a computer.
[0033] When in use, the staff will pass the photovoltaic bracket with cutting horizontally through the bottom of the two groups of support frames 19 and the inside of the through hole 10, and then the staff will observe the cutting point on the surface of the photovoltaic bracket through the outer shell 8 until it is moved to the bottom of the cutting groove 9, and then start the electric push rod 20. The output end of the electric push rod 20 extends downward to drive the pressing plate 21 and the buffer layer 22 to move downward until the lower surface of the buffer layer 22 is tightly attached to the surface of the photovoltaic bracket. In this process, the buffer layer 22 plays the role of buffering the surface of the photovoltaic bracket. At this time, the electric push rod 20 is closed, so that the pressing plate 21 stops moving downward, and the photovoltaic bracket is completed. The photovoltaic bracket is fixed, and then the staff starts the driving motor 17. The output end of the driving motor 17 drives the rotating shaft 14 and the cutting disc 15 to rotate. Then the staff holds the hand-held rod 18 to drive the mounting shell 13 to rotate downward along the outer surface of the fixed shaft 12, and at the same time indirectly drives the rotating cutting disc 15 to rotate downward, so that the cutting disc 15 slowly penetrates into the cutting groove 9 until the cutting disc 15 contacts the surface of the photovoltaic bracket. At this time, the cutting disc 15 starts to cut it. At the same time, when the cutting disc 15 cuts the photovoltaic bracket, the iron chips splashed out will be completely blocked by the shell 8 to prevent them from splashing everywhere. The iron filings will pass downward through the inside of the through slot 7 and finally fall into the inside of the collection box 4 until the cutting of the photovoltaic bracket is completed. Then the handheld rod 18 is controlled to drive the mounting shell 13 and the cutting disc 15 to rotate upward to the initial position, and then the drive motor 17 is turned off to stop the rotation of the cutting disc 15. Then the electric push rod 20 is started again to make the output end of the electric push rod 20 retract upward, driving the pressing plate 21 and the buffer layer 22 to move upward to release the fixation of the photovoltaic bracket, and then the electric push rod 20 is immediately turned off. The staff then draws the cut photovoltaic bracket outward, and the cutting of the photovoltaic bracket is completed. Then the workers The staff controls the handle 5 to pull the collection box 4 forward out of the fixed frame 3, making it easier for the staff to clean the iron filings inside the collection box 4. After a period of use, if there are too many residual iron filings attached to the inner wall of the shell 8, the staff can control the designated tool to screw the bolt 24 upward out of the inside of the connector 23, thereby releasing the fixation between the connector 23 and the desktop 2, and then move the shell 8 upward out of the inside of the slot 6, and then separate the two groups of shells 8 to the left and right. The staff can then clean the iron filings attached to the inner wall of the shell 8. After cleaning, the staff can reinstall the shell 8 on the desktop 2 by reverse operation.
[0034] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A cutting device for photovoltaic support production, comprising a support leg (1), characterized in that: The top of the support leg (1) is fixedly connected to a tabletop (2), the middle of the lower surface of the tabletop (2) is fixedly connected to a fixed frame (3), a collection box (4) is slidably provided on the inner side of the fixed frame (3), a handle (5) is fixedly connected to the front of the collection box (4), a slot (6) is provided in the middle of the upper surface of the tabletop (2), the inner wall of the bottom of the slot (6) is provided with a through slot (7) communicating with each other up and down, a shell (8) is inserted into the inside of the slot (6), a cutting groove (9) is provided on the inner side of the upper surface of the shell (8), a through hole (10) communicating with each other left and right is provided on the bottom of the outer side of the shell (8), the rear of the upper surface of the tabletop (2) is provided with a through slot (7) communicating with each other up and down, a shell (8) is inserted into the inside of the slot (6), a cutting groove (9) is provided on the inner side of the upper surface of the shell (8), a through hole (10) communicating with each other left and right is provided on the bottom of the outer side of the shell (8), and the rear of the upper surface of the tabletop (2) is provided with a through slot (7) communicating with each other up and down. The side is fixedly connected with a base (11), the top of the outer side of the base (11) is fixedly plugged with a fixed shaft (12), the outer surface of the fixed shaft (12) is movably sleeved with a mounting shell (13), the middle of the outer side of the mounting shell (13) is movably plugged with a rotating shaft (14), the outer surface of the rotating shaft (14) is fixedly sleeved with a cutting disk (15), the right side of the mounting shell (13) is fixedly connected with a fixing plate (16), the front of the fixing plate (16) is fixedly connected with a driving motor (17), the output end of the driving motor (17) is fixedly connected to the right end of the rotating shaft (14), and the top of the right side of the mounting shell (13) is fixedly connected with a hand-held rod (18).
2. A photovoltaic bracket production cutting device according to claim 1, characterized in that: A support frame (19) is fixedly connected to the outer side of the upper surface of the desktop (2), an electric push rod (20) is fixedly connected to the upper surface of the support frame (19), an output end of the electric push rod (20) passes through the outer side surface of the support frame (19), and a pressing plate (21) is fixedly connected to the output end of the electric push rod (20).
3. A photovoltaic bracket production cutting device according to claim 2, characterized in that: A buffer layer (22) is fixedly connected to the lower surface of the pressing plate (21), and the buffer layer (22) is made of rubber.
4. A photovoltaic bracket production cutting device according to claim 1, characterized in that: A connecting piece (23) is fixedly connected to the bottom of the outer side of the shell (8), and the connecting piece (23) is fixedly connected to the desktop (2) via bolts (24).
5. A photovoltaic bracket production cutting device according to claim 4, characterized in that: The shell (8) is made of a transparent plastic plate.
6. The photovoltaic bracket production cutting device according to claim 1, characterized in that: The bottom end of the support leg (1) is fixedly connected with an anti-skid pad (25), and the material of the anti-skid pad (25) is set to be rubber.