Novel welding positioning tool for rack production

By designing a new type of frame production welding positioning tooling, and using components such as base plates, brackets, positioning seats and screw rods to achieve fast and accurate positioning of the frame body, the problems of low welding efficiency and lack of accuracy caused by manual assembly are solved, ensuring the welding quality.

CN223368581UActive Publication Date: 2025-09-23FOSHAN SHUNDE HENGJITAI MASCH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422625291.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-30
Publication Date
2025-09-23
Estimated Expiration
2034-10-30

AI Technical Summary

Technical Problem

During the existing machine frame processing, manual assembly and positioning are performed, resulting in low welding efficiency, inability to guarantee the flatness and position accuracy of components, and prone to welding deformation, which affects product quality.

Method used

A new type of frame production welding positioning tooling is designed, including base plate, bracket, cross connecting plate, positioning seat, bidirectional screw rod, threaded rod and other components to achieve fast and accurate positioning of the frame body. The welding accuracy and efficiency are ensured through the cooperation of positioning components and limit parts.

Benefits of technology

It improves welding efficiency and positioning accuracy, avoids welding deformation, and ensures product processing quality.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223368581U_ABST
    Figure CN223368581U_ABST
Patent Text Reader

Abstract

The utility model discloses a novel welding positioning tool for rack production, which relates to the technical field of rack processing and comprises a bottom plate and supports fixedly mounted on two sides of the outer top surface of the bottom plate, a cross-shaped connecting plate is jointly and fixedly connected between the two supports, and first positioning seats are symmetrically arranged at the front end and the rear end of the outer top surface of the cross-shaped connecting plate. And positioning plates are symmetrically arranged at the left end and the right end of the outer top face of the cross-shaped connecting plate, second positioning seats are symmetrically installed at the bottoms of the corresponding inner side walls of the two positioning plates, square plates are fixedly connected to the inner top faces of the two supports, and a positioning assembly used for limiting and clamping the welded rack body is arranged between the two square plates. By means of the first positioning seat, the second positioning seat, the positioning plate, the two-way lead screw, the threaded rod and the compacting plate, the machine frame body can be quickly and accurately positioned, the welding efficiency and the positioning accuracy are effectively improved, the situation of welding deformation is avoided, and the machining quality of products is guaranteed.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of frame processing, in particular to a novel frame production welding positioning tool. Background Art

[0002] The main body of the rack used in semiconductor chip polishing equipment consists of two U-shaped frames and a straight beam connected between the two U-shaped frames.

[0003] Currently, during the manufacturing process, the main body of the frame is assembled and positioned manually during welding. This not only easily affects welding efficiency, but also cannot guarantee the flatness and position accuracy of each component. Deformation is very likely to occur during welding, which directly affects the processing quality of the product. To this end, those skilled in the art have provided a new frame production welding and positioning tool to solve the problems raised in the above background technology. Utility Model Content

[0004] In response to the shortcomings of the existing technology, the utility model provides a new type of frame production welding positioning tool, which solves the problem proposed in the above background technology that the main body of the frame is assembled and positioned manually during welding, which not only easily affects the welding efficiency, but also the flatness and position accuracy of each component cannot be guaranteed, and deformation is very likely to occur during the welding process, which directly affects the processing quality of the product.

[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: a new type of frame production welding positioning tool, including a base plate and brackets fixedly installed on both sides of the outer top surface of the base plate, a cross connecting plate is fixedly connected between the two brackets, and screw holes arranged at equal intervals are opened on the outer top surface of the cross connecting plate, and positioning seats 1 are symmetrically provided at the front and rear ends of the outer top surface of the cross connecting plate, and positioning plates are symmetrically provided at the left and right ends of the outer top surface of the cross connecting plate, and positioning seats 2 are symmetrically installed on the bottom of the inner side walls corresponding to the two positioning plates, square plates are fixedly connected to the inner top surfaces of the two brackets, and a positioning component for limiting and clamping the welded frame body is provided between the two square plates.

[0006] As a further technical solution of the present invention, the positioning assembly includes a bidirectional screw rotatably mounted between two square plates, the outer circumferential surface of the bidirectional screw having a slider 1 threadedly sleeved at both ends, the front and rear sides of the two sliders 1 being fixedly connected to a straight plate, the outer top surfaces of the four straight plates are each provided with a square block, and the outer top surfaces of the square blocks are provided with a limit piece;

[0007] The two ends of the bidirectional screw rod respectively extend to the left and right outer side walls of the two square plates, and a rotating handle is fixedly installed on the outer peripheral surface of the left end of the bidirectional screw rod.

[0008] As a further technical solution of the present invention, the limiting member includes a cylinder rotatably mounted on the outer top surfaces of the four blocks, and a small circular plate is fixedly connected to the inner bottom surface of the cylinder through a reset spring, and at the same time, a sliding rod is fixedly connected to the center position of the outer top surface of the small circular plate, and one end of the sliding rod extends to the outer top surface of the cylinder and is fixedly connected to a compacting plate.

[0009] As a further technical solution of the present invention, grooves are provided on the outer top surfaces of the four straight plates, and threaded rods are rotatably installed on the inner side walls on both sides of the four grooves. Sliders 2 are threadedly sleeved on the outer circumferential surfaces of the four threaded rods, and the four slides 2 are fixedly connected to the four blocks. At the same time, the opposite ends of the threaded rods extend to the front and rear outer walls of the straight plates and are fixedly connected with knobs.

[0010] As a further technical solution of the present invention, straight blocks are fixedly installed on the corresponding outer side walls of the two groups of positioning seats, and the outer top surfaces of the two straight blocks are fixedly connected to the cross connecting plate by bolts.

[0011] As a further technical solution of the present invention, abutment seats are fixedly installed on the opposite outer side walls of the two positioning plates, and the inner bottom surfaces of the two abutment seats are fixedly connected to the cross connecting plate by bolts 2.

[0012] The utility model provides a new type of frame production welding positioning tool, which has the following beneficial effects compared with the existing technology:

[0013] 1. This design is a new type of frame production welding positioning tooling, which can realize fast and accurate positioning of the frame body through the setting of positioning seat 1, positioning seat 2, positioning plate, bidirectional screw rod, threaded rod and compaction plate, effectively improving welding efficiency and positioning accuracy, avoiding welding deformation and ensuring product processing quality.

[0014] 2. This design is a new type of frame production welding positioning tool. Through the mutual cooperation of the straight block and the abutment seat, the positioning seat 1 and the positioning plate and positioning seat 2 can position the frame bodies of different sizes, which is beneficial to improve the practicality of the positioning tool. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the three-dimensional structure of a new type of frame production welding positioning tooling;

[0016] Figure 2 This is a schematic diagram of the positioning structure of a new type of frame production welding positioning tool;

[0017] Figure 3 This is a schematic diagram of the cross-sectional structure of a new type of frame production welding positioning tooling;

[0018] Figure 4 This is a schematic diagram of the overall structure breakdown of a new type of frame production welding positioning tooling.

[0019] In the picture:

[0020] 1. Bottom plate; 101. Bracket; 102. Cross connecting plate; 103. Screw hole; 104. Positioning seat 1; 105. Positioning plate; 106. Positioning seat 2; 107. Square plate;

[0021] 2. Positioning assembly; 201. Bidirectional screw; 202. Slider 1; 203. Straight plate; 204. Block; 205. Rotating handle;

[0022] 3. Limiting member; 301. Cylinder; 302. Return spring; 303. Small circular plate; 304. Sliding rod; 305. Compacting plate;

[0023] 4. Groove; 401. Threaded rod; 402. Slider 2; 403. Knob;

[0024] 5. Straight block; 501. Abutment seat; DETAILED DESCRIPTION

[0025] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0026] See also Figure 1-4The utility model provides a new type of frame production welding positioning tooling technical solution: it includes a base plate 1 and brackets 101 fixedly installed on both sides of the outer top surface of the base plate 1, a cross connecting plate 102 is fixedly connected between the two brackets 101, the outer top surface of the cross connecting plate 102 is provided with screw holes 103 arranged at equal intervals, the outer top surface of the cross connecting plate 102 is symmetrically provided with positioning seats 104 at the front and rear ends, and the outer top surface of the cross connecting plate 102 is symmetrically provided with positioning plates 105 at the left and right ends. The two positioning plates 105 correspond to each other. A positioning seat 2 106 is symmetrically installed on the bottom of the inner side wall, and a square plate 107 is fixedly connected to the inner top surface of the two brackets 101. A positioning component 2 for limiting the welded frame body is provided between the two square plates 107. The positioning component 2 includes a bidirectional screw rod 201 rotatably installed between the two square plates 107. The outer circumferential surface of the bidirectional screw rod 201 is threadedly sleeved with a slider 1 202 at both ends. The front and rear sides of the two sliders 1 202 are fixedly connected with a straight plate 203. The four straight plates 203 The outer top surface of each of the four straight plates 203 is provided with a block 204, and the outer top surface of the block 204 is provided with a limit piece 3. The two ends of the bidirectional screw rod 201 extend to the left and right outer walls of the two square plates 107 respectively, and a rotating handle 205 is fixedly installed on the outer circumferential surface of the left end of the bidirectional screw rod 201. A groove 4 is provided on the outer top surface of each of the four straight plates 203. Threaded rods 401 are rotatably installed on the inner side walls of both sides of the four grooves 4. Slide blocks 402 are threadedly sleeved on the outer circumferential surface of the four threaded rods 401, and the four slide blocks 402 are screwed together. Block 2 402 is fixedly connected to the four blocks 204. At the same time, the opposite ends of the threaded rod 401 extend to the front and rear outer walls of the straight plate 203 and are fixedly connected to the knob 403. The straight blocks 5 are fixedly installed on the outer side walls corresponding to the two groups of positioning seats 104. The outer top surfaces of the two straight blocks 5 are fixedly connected to the cross connecting plate 102 by bolt 1. The abutment seats 501 are fixedly installed on the opposite outer side walls of the two positioning plates 105. The inner bottom surfaces of the two abutment seats 501 are fixedly connected to the cross connecting plate 102 by bolt 2. The first and second bolts are tightened in sequence according to the size of the frame body to fix the positioning seat 104 and the positioning seat 2 106 on the positioning plate 105 on the cross connecting plate 102, and then the straight crossbeam and the U-shaped frame of the frame body are placed on the positioning seat 104 and the positioning seat 2 106 in sequence. Thereafter, the rotating handle 205 is turned to drive the bidirectional screw rod 201 to rotate and thereby the slider 1 202 drives the straight plate 203 to move away from or close to each other. Then, the knob 403 is turned to drive the threaded rod 401 to rotate and drive the block 204 to move toward the direction of the machine body in turn, thereby allowing the limit member 3 to press and abut the frame body, which can realize fast and accurate positioning of the frame body, effectively improving the welding efficiency and positioning accuracy, avoiding welding deformation, and ensuring the processing quality of the product.

[0027] The limiting member 3 comprises a cylinder 301 rotatably mounted on the outer top surfaces of the four blocks 204. A small circular plate 303 is fixedly connected to the inner bottom surface of the cylinder 301 via a return spring 302. A sliding rod 304 is fixedly connected to the center of the outer top surface of the small circular plate 303. One end of the sliding rod 304 extends to the outer top surface of the cylinder 301 and is fixedly connected to a pressing plate 305. Pulling the pressing plate 305 causes the sliding rod 304 to move upward along the inner side of the cylinder 301. When the pressing plate 305 is above the frame body, it is released. Under the elastic expansion and contraction action of the return spring 302, the pressing plate 305 abuts against the frame body, preventing the frame body from shaking during welding, which would affect the welding quality.

[0028] The working principle of the present invention is as follows: first, according to the size of the frame body, the two positioning seats 104 and the positioning plate 105 are placed on the cross connecting plate 102 in sequence, and the bolts 1 and 2 are tightened to fix them to each other, and then the straight beams and U-shaped frames of the frame body are placed on the positioning seat 104 and the positioning seat 2 106 in sequence.

[0029] At the same time, the rotating handle 205 is rotated to drive the bidirectional screw rod 201 to rotate, so that the slider 1 202 drives the straight plate 203 to move away from or closer to each other.

[0030] At the same time, the knob 403 is turned to drive the threaded rod 401 to move with the block 204 toward the main body of the machine. When it is close to the main body of the frame, the compacting plate 305 is pulled to make the sliding rod 304 move upward along the inner side of the cylinder 301. Then, the cylinder 301 is rotated to make the compacting plate 305 above the main body of the frame, and the compacting plate 305 is released to abut against the main body of the frame under the elastic expansion and contraction action of the return spring 302, thereby realizing fast and accurate positioning of the main body of the frame, effectively improving the welding efficiency and positioning accuracy, avoiding welding deformation, and ensuring the processing quality of the product.

[0031] Finally, welding can be performed on the connection between the two U-shaped frames and the straight beams of the frame body.

[0032] The above is only a preferred embodiment of the present invention. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principles of the present invention, and such improvements and modifications should also be considered within the scope of protection of the present invention. Structures, devices, and operating methods not specifically described or explained in this application shall be implemented in accordance with conventional means in the art unless otherwise specified or limited.

Claims

1. A new type of frame production welding positioning tool, characterized by: The invention comprises a bottom plate (1) and brackets (101) fixedly mounted on both sides of the outer top surface of the bottom plate (1); a cross connecting plate (102) is fixedly connected between the two brackets (101); screw holes (103) arranged at equal intervals are provided on the outer top surface of the cross connecting plate (102); a first positioning seat (104) is symmetrically provided at the front and rear ends of the outer top surface of the cross connecting plate (102); positioning plates (105) are symmetrically provided at the left and right ends of the outer top surface of the cross connecting plate (102); a second positioning seat (106) is symmetrically mounted on the bottom of the inner side walls corresponding to the two positioning plates (105); a square plate (107) is fixedly connected to the inner top surfaces of the two brackets (101); and a positioning component (2) for limiting and clamping the welded frame body is provided between the two square plates (107).

2. A new type of frame production welding positioning tool according to claim 1, characterized in that: The positioning assembly (2) includes a bidirectional screw rod (201) rotatably mounted between two square plates (107), a slider (202) being threadedly sleeved on both ends of the outer peripheral surface of the bidirectional screw rod (201), a straight plate (203) being fixedly connected to the front and rear sides of the two sliders (202), a square block (204) being provided on the outer top surface of each of the four straight plates (203), and a position limiting member (3) being provided on the outer top surface of each of the square blocks (204); The two ends of the bidirectional screw rod (201) extend to the left and right outer walls of the two square plates (107) respectively, and a rotating handle (205) is fixedly mounted on the outer peripheral surface of the left end of the bidirectional screw rod (201).

3. A new type of frame production welding positioning tool according to claim 2, characterized in that: The limiting member (3) includes a cylinder (301) rotatably mounted on the outer top surfaces of the four blocks (204), and a small circular plate (303) is fixedly connected to the inner bottom surface of the cylinder (301) via a return spring (302), and a sliding rod (304) is fixedly connected at the center position of the outer top surface of the small circular plate (303), and one end of the sliding rod (304) extends to the outer top surface of the cylinder (301) and is fixedly connected to a compacting plate (305).

4. The novel frame production welding positioning tool according to claim 2 is characterized in that: A groove (4) is provided on the outer top surface of each of the four straight plates (203), and threaded rods (401) are rotatably mounted on the inner side walls of both sides of the four grooves (4). Slide blocks (402) are threadedly sleeved on the outer peripheral surfaces of the four threaded rods (401), and the four slide blocks (402) are fixedly connected to the four blocks (204). At the same time, the opposite ends of the threaded rods (401) extend to the outer walls of the front and rear sides of the straight plate (203) and are fixedly connected to the knobs (403).

5. The novel frame production welding positioning tool according to claim 1 is characterized in that: Straight blocks (5) are fixedly mounted on the corresponding outer side walls of the two groups of positioning seats (104), and the outer top surfaces of the two straight blocks (5) are fixedly connected to the cross connecting plate (102) via bolts (1).

6. The novel frame production welding positioning tool according to claim 1 is characterized in that: Abutment seats (501) are fixedly mounted on opposite outer side walls of the two positioning plates (105), and inner bottom surfaces of the two abutment seats (501) are fixedly connected to the cross connecting plate (102) by bolts.