Hydraulic impacter assembled by forge piece matched with speed reduction equipment
By introducing a positioning mechanism and a rotation mechanism into the hydraulic impactor, the problem of lack of support of the traditional hydraulic impactor in the assembly of deceleration equipment forgings is solved, the stable fixation and precise adjustment of the forgings are achieved, and the assembly efficiency and quality are improved.
Patent Information
- Application Number
- CN202422812583.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-11-19
AI Technical Summary
Traditional hydraulic impactors lack supporting effect during the assembly of deceleration equipment forgings, causing the forgings to easily fall off during the stamping process, affecting the assembly stability and accuracy.
A hydraulic impactor including a positioning mechanism and a turning mechanism is designed. The positioning mechanism provides stable adsorption force through a positioning suction cup with a large disc structure and an air pump body, and the turning mechanism improves operational flexibility and accuracy through an adjustable inclination structure.
It improves the stability and precision of forgings during the stamping process, shortens positioning time, enhances the applicability and operational flexibility of the equipment, and ensures the quality and consistency of forging processing.
Smart Images

Figure CN223368653U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of assembling forgings of a reduction device, in particular to a hydraulic impactor assembled with forgings of a reduction device. Background Art
[0002] Speed reduction equipment, usually referring to a speed reducer or reducer, is a mechanical device that converts high-speed input motion into low-speed output. It increases output torque by reducing the speed to meet the power requirements of different mechanical equipment during operation; the assembly of forgings for speed reduction equipment refers to the process of combining pre-forged metal forgings with speed reduction equipment for assembly and assembly during the manufacturing process of speed reduction equipment.
[0003] At the current technological level, hydraulic impactors are widely used in the assembly process of forgings for speed reduction equipment. However, the traditional hydraulic impactors currently used have certain technical limitations when performing the assembly tasks of speed reduction equipment forgings. Specifically, these traditional hydraulic impactors lack auxiliary functions, especially in the process of pressurized assembly of forgings. They cannot provide the necessary support effect, which may cause the forgings to fall off during the stamping process. Utility Model Content
[0004] The purpose of the utility model is to provide a hydraulic impactor assembled with a forging of a deceleration device, so as to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a hydraulic impactor for assembling forgings of a deceleration device, comprising a hydraulic punch, a corner mechanism is provided below the hydraulic punch, a positioning mechanism is provided below the corner mechanism, the positioning mechanism comprises a support plate, a cross plate, an auxiliary suction cup, a positioning suction cup, an air pipe and an air pump body, a support plate is provided below the hydraulic punch, a cross plate is fixedly installed in the middle of the support plate, an auxiliary suction cup is fixedly installed at the lower end of the support plate, a positioning suction cup is fixedly installed at the lower end of the cross plate, air pipes are plugged into the two positioning suction cups, an air pump body is fixedly installed in the middle of the air pipe, and the air pump body is fixedly installed in the middle of the support plate.
[0006] Optionally, the two auxiliary suction cups are installed at the front and rear ends of the support plate, and the two positioning suction cups are installed at the left and right ends of the horizontal plate.
[0007] Optionally, the corner mechanism includes a first threaded seat, a second threaded seat, a rotating shaft body, a rotating ring body, a first mounting plate, a first insertion rod, a first adjusting screw, a second mounting plate, a second insertion rod and a second adjusting screw, and the upper end of the support plate is fixedly mounted with the first threaded seat and the second threaded seat.
[0008] Optionally, a rotating shaft body is fixedly mounted on the inner walls of the first threaded seat and the second threaded seat, a rotating ring body is provided in the middle of the rotating shaft body, and the rotating ring body is fixedly mounted on the lower end of the hydraulic punch.
[0009] Optionally, a first mounting plate is provided on the outer side of the rotating shaft body near the first threaded seat, and a first insertion rod is fixedly mounted on the outer wall of the first mounting plate, and the first insertion rod is in a plug-in relationship with the rotating ring body.
[0010] Optionally, a second mounting plate is provided on the outer side of the rotating shaft body near the second threaded seat, and a second plug rod is fixedly mounted on the outer wall of the second mounting plate, and the second plug rod is in a plug-in relationship with the rotating ring body.
[0011] Optionally, a first adjusting screw is connected to the inner thread of the first threaded seat, and one end of the first adjusting screw close to the first mounting plate is snap-connected to the first mounting plate.
[0012] Optionally, a second adjusting screw is connected to the inner thread of the second threaded seat, and one end of the second adjusting screw close to the second mounting plate is snap-connected to the second mounting plate.
[0013] Compared with the prior art, the beneficial effects of the present invention are:
[0014] 1. In the utility model, a positioning mechanism is provided. The positioning suction cup adopts a large disc structure. Negative pressure is formed through the air pipe and the air pump body, which provides a more stable installation effect, effectively reduces the displacement and vibration of the forging during the stamping process, and improves the stability and accuracy of the stamping operation. The combined use of the auxiliary suction cup and the positioning suction cup facilitates rapid pre-positioning and precise positioning, greatly shortens the positioning time, improves work efficiency, and also reduces errors during operation; the quick-detachable positioning structure of the positioning mechanism enables the hydraulic punch to quickly adapt to different forgings and assembly environments.
[0015] 2. In the present invention, a turning mechanism is provided, which realizes flexible adjustment of the inclination angle of the hydraulic punch through the double-end snap structure and the insertion of the first insertion rod and the second insertion rod, so that the operator can adjust the angle of the hydraulic punch according to different operation requirements, thereby improving the flexibility of operation and the applicability of the equipment. The position of the insertion rod is precisely controlled by the first adjusting screw and the second adjusting screw, ensuring the precise adjustment of the inclination angle of the hydraulic punch, improving the accuracy of the stamping operation, and ensuring the quality and consistency of forging processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the structure of the utility model in a three-dimensional front view;
[0017] Figure 2 This is a schematic diagram of the structure of the utility model when viewed from above;
[0018] Figure 3 This is a schematic structural diagram of the utility model when viewed from the front plane;
[0019] Figure 4 This is a schematic diagram of the structure of the utility model in a three-dimensional left-view;
[0020] Figure 5 It is a schematic structural diagram of the present utility model in a three-dimensional cross-section.
[0021] In the figure: 1. Hydraulic punch; 2. Positioning mechanism; 201. Support plate; 202. Horizontal plate; 203. Auxiliary suction cup; 204. Positioning suction cup; 205. Air pipe; 206. Air pump body; 3. Rotating mechanism; 301. First threaded seat; 302. Second threaded seat; 303. Rotating shaft body; 304. Rotating ring body; 305. First mounting plate; 306. First insertion rod; 307. First adjusting screw; 308. Second mounting plate; 309. Second insertion rod; 310. Second adjusting screw. DETAILED DESCRIPTION
[0022] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.
[0023] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.
[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0025] See also Figures 1 to 5 In the embodiment of the present invention, a hydraulic impactor for assembling a forging of a deceleration device includes a hydraulic punch 1, a corner mechanism 3 is provided below the hydraulic punch 1, a positioning mechanism 2 is provided below the corner mechanism 3, the positioning mechanism 2 includes a support plate 201, a horizontal plate 202, an auxiliary suction cup 203, a positioning suction cup 204, an air pipe 205 and an air pump body 206, a support plate 201 is provided below the hydraulic punch 1, and a horizontal plate is fixedly installed in the middle of the support plate 201. 202, an auxiliary suction cup 203 is fixedly installed at the lower end of the support plate 201, and a positioning suction cup 204 is fixedly installed at the lower end of the horizontal plate 202. An air pipe 205 is plugged into the two positioning suction cups 204. An air pump body 206 is fixedly installed in the middle of the air pipe 205. The air pump body 206 is fixedly installed in the middle of the support plate 201. The two auxiliary suction cups 203 are installed at the front and rear ends of the support plate 201, and the two positioning suction cups 204 are installed at the left and right ends of the horizontal plate 202;
[0026] The support plate 201 provides a solid foundation for the entire positioning mechanism 2, enhancing the structural strength and stability of the entire device and ensuring reliability during the assembly process of the forging. The auxiliary suction cup 203 is used for preliminary positioning, and its rapid adsorption capability improves the efficiency of positioning. The large disc structure of the positioning suction cup 204 provides a larger contact area and a stronger negative pressure adsorption force, ensuring that the forging will not shift during the stamping process and improving the processing accuracy. The air pipe 205 connects the air pump body 206 and the positioning suction cup 204, ensuring the stable transmission of air pressure, thereby providing a stable adsorption force and ensuring the stable fixation of the forging. The air pump body 206 can provide stable air pressure for controlling the adsorption and release of the positioning suction cup 204, thereby ensuring the reliability and repeatability of the operation of the positioning mechanism 2.
[0027] The corner mechanism 3 includes a first threaded seat 301, a second threaded seat 302, a rotating shaft body 303, a rotating ring body 304, a first mounting plate 305, a first plug rod 306, a first adjusting screw 307, a second mounting plate 308, a second plug rod 309 and a second adjusting screw 310. The first threaded seat 301 and the second threaded seat 302 are fixedly mounted on the upper end of the support plate 201. The rotating shaft body 303 is fixedly mounted on the inner wall of the first threaded seat 301 and the second threaded seat 302. The middle part of the rotating shaft body 303 is provided with a rotating ring body 304. The rotating ring body 304 is fixedly mounted on the lower end of the hydraulic punch 1. The first mounting plate 305 is provided on the side of the rotating shaft body 303 close to the first threaded seat 301. The first mounting plate 305 The first plug rod 306 is fixedly installed on the outer wall of the first plug rod 306, and the first plug rod 306 is in a plug-in relationship with the swivel body 304. A second mounting plate 308 is provided on the outer side of the rotating shaft body 303 near the second threaded seat 302, and a second plug rod 309 is fixedly installed on the outer wall of the second mounting plate 308, and the second plug rod 309 is in a plug-in relationship with the swivel body 304. The inner side of the first threaded seat 301 is threadedly connected to the first adjusting screw 307, and the end of the first adjusting screw 307 close to the first mounting plate 305 is snap-connected to the first mounting plate 305, and the inner side of the second threaded seat 302 is threadedly connected to the second adjusting screw 310, and the end of the second adjusting screw 310 close to the second mounting plate 308 is snap-connected to the second mounting plate 308;
[0028] The first threaded seat 301 provides a fixed fulcrum for the first adjusting screw 307, ensuring the stability and accuracy of the inclination adjustment. The second threaded seat 302 cooperates with the first threaded seat 301 to provide a fixed fulcrum for the second adjusting screw 310, ensuring the synchronization and consistency of the inclination adjustment; the swivel body 304 can rotate and cooperate with the first insertion rod 306 and the second insertion rod 309 to achieve precise adjustment of the inclination angle of the hydraulic punch 1, enhancing the adaptability of the equipment. The first mounting plate 305 provides a fixed mounting surface for the first insertion rod 306. The first insertion rod 306 is used to connect the swivel body 304 and the first mounting plate 305. The first adjusting screw 307 is used to push the first insertion rod 306 to adjust the inclination angle of the hydraulic punch 1. The second mounting plate 308 is similar to the first mounting plate 305 and provides a fixed mounting surface for the second insertion rod 309, ensuring the stability of the inclination adjustment. The second insertion rod 309 cooperates with the first insertion rod 306 to ensure the symmetry and uniformity of the inclination angle of the hydraulic punch 1.
[0029] The working principle of the present invention is as follows: the hydraulic impactor assembled with the supporting forging of the present deceleration equipment is additionally provided with a positioning mechanism 2 and a turning mechanism 3. Before using the hydraulic impactor assembled with the supporting forging of the present deceleration equipment, it is necessary to pre-connect the hydraulic punch 1 and the air pump body 206 to the power supply and the control terminal. When using the hydraulic impactor assembled with the supporting forging of the present deceleration equipment, the positioning mechanism 2 is activated: first, the auxiliary suction cup 203 is used to assist the hydraulic punch 1 in pre-positioning operation, and then the air pipe 205 and the air pump body 206 are used to extract the gas in the positioning suction cup 204, so that the positioning suction cup 204 is quickly negatively pressurized. The positioning suction cup 204 is a large disc structure, which can provide a more stable installation effect. After positioning using the positioning mechanism 2, the hydraulic punch 1 can be activated to perform the punching operation. At the same time, activating the turning mechanism 3 can also adjust the inclination angle of the hydraulic punch 1. The first insertion rod 306 and the second insertion rod 309 are pulled out from the swivel body 304. At this time, the inclination angle of the hydraulic punch 1 can be adjusted. After determining that the angle is appropriate, the first adjusting screw 30 is rotated. 7 and the second adjusting screw 310, use the first adjusting screw 307 to push the first insertion rod 306 so that the first insertion rod 306 is inserted into the rotated swivel body 304. Similarly, use the second adjusting screw 310 to push the second insertion rod 309 to insert into the rotated swivel body 304, thereby achieving the effect of positioning the inclination angle of the hydraulic punch 1; in summary, the positioning mechanism 2 and the corner mechanism 3 complement each other. The positioning mechanism 2 adopts a suction cup positioning method to quickly adjust the overall position of the hydraulic punch 1. The auxiliary suction cup 203 in the positioning mechanism 2 is used to assist the hydraulic punch 1 in pre-positioning operation, and then the air pressure control combination of the positioning suction cup 204, the air pipe 205 and the air pump body 206 can be used to determine the position of the hydraulic punch 1, thereby ensuring the stability and reliability of the use of the hydraulic punch 1. The quick-release positioning structure of the positioning mechanism 2 can position the hydraulic punch 1 in a variety of positions. The corner mechanism 3 adopts a double-end buckle structure to adjust the inclination angle of the hydraulic punch 1, thereby improving the adjustability of the hydraulic punch 1.
[0030] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A hydraulic impactor for assembling a forging of a reduction device, comprising a hydraulic punch (1), characterized in that: A corner mechanism (3) is provided below the hydraulic punch (1), and a positioning mechanism (2) is provided below the corner mechanism (3). The positioning mechanism (2) comprises a support plate (201), a transverse plate (202), an auxiliary suction cup (203), a positioning suction cup (204), an air pipe (205) and an air pump body (206). A support plate (201) is provided below the hydraulic punch (1), a transverse plate (202) is fixedly installed in the middle of the support plate (201), an auxiliary suction cup (203) is fixedly installed at the lower end of the support plate (201), a positioning suction cup (204) is fixedly installed at the lower end of the transverse plate (202), an air pipe (205) is plugged into the two positioning suction cups (204), an air pipe (205) is fixedly installed in the middle of the air pipe (205), and the air pump body (206) is fixedly installed in the middle of the support plate (201).
2. The hydraulic impactor assembled with forgings for deceleration equipment according to claim 1, characterized in that: The two auxiliary suction cups (203) are installed at the front and rear ends of the support plate (201), and the two positioning suction cups (204) are installed at the left and right ends of the transverse plate (202).
3. The hydraulic impactor assembled with forgings for deceleration equipment according to claim 1, characterized in that: The corner mechanism (3) comprises a first threaded seat (301), a second threaded seat (302), a rotating shaft (303), a rotating ring (304), a first mounting plate (305), a first insertion rod (306), a first adjusting screw (307), a second mounting plate (308), a second insertion rod (309) and a second adjusting screw (310), and the first threaded seat (301) and the second threaded seat (302) are fixedly mounted on the upper end of the support plate (201).
4. The hydraulic impactor assembled with forgings for deceleration equipment according to claim 3, characterized in that: A rotating shaft body (303) is fixedly mounted on the inner walls of the first threaded seat (301) and the second threaded seat (302), a rotating ring body (304) is provided in the middle of the rotating shaft body (303), and the rotating ring body (304) is fixedly mounted on the lower end of the hydraulic punch (1).
5. The hydraulic impactor assembled with forgings for deceleration equipment according to claim 4, characterized in that: A first mounting plate (305) is provided on the outer side of the rotating shaft body (303) near the first threaded seat (301), and a first insertion rod (306) is fixedly mounted on the outer wall of the first mounting plate (305). The first insertion rod (306) is in a plug-in connection with the rotating ring body (304).
6. The hydraulic impactor assembled with forgings for deceleration equipment according to claim 4, characterized in that: A second mounting plate (308) is provided on the outer side of the rotating shaft body (303) near the second threaded seat (302), and a second insertion rod (309) is fixedly mounted on the outer wall of the second mounting plate (308). The second insertion rod (309) is in a plug-in connection with the rotating ring body (304).
7. The hydraulic impactor assembled with a forging for a deceleration device according to claim 3, characterized in that: The inner side of the first threaded seat (301) is threadedly connected to a first adjusting screw (307), and one end of the first adjusting screw (307) close to the first mounting plate (305) is snap-connected to the first mounting plate (305).
8. The hydraulic impactor assembled with forgings for deceleration equipment according to claim 3, characterized in that: The inner side of the second threaded seat (302) is threadedly connected to a second adjusting screw (310), and one end of the second adjusting screw (310) close to the second mounting plate (308) is snap-connected to the second mounting plate (308).