Machining clamp for sector plate of winding drum of pyramid sleeve type uncoiler
By designing a fixture suitable for processing reel sector plates of pyramid sleeve uncoilers, the problem of poor applicability of existing fixtures was solved, efficient processing of reel sector plates of different sizes was achieved, and enterprise costs were reduced.
Patent Information
- Application Number
- CN202422763264.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-13
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-11-13
AI Technical Summary
The existing processing fixture is not suitable for processing roll sector plates of different sizes and has poor applicability.
A pyramid sleeve type uncoiler reel sector plate processing fixture is designed, which includes a core shaft, a sliding adjustment unit and a pyramid sleeve unit. Axial positioning is achieved through the combination of a slider and a screw pin, which is suitable for the processing of reel sector plates of different specifications.
The same fixture can be used for processing roll sector plates of different sizes, which improves applicability, reduces tooling costs, and makes operation quick and efficient.
Smart Images

Figure CN223368879U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of uncoiler drum sector plate processing equipment, in particular to a pyramid sleeve type uncoiler drum sector plate processing fixture. Background Art
[0002] Currently, there are some traditional processing fixtures in the field of processing reel fan-shaped plates for cold-rolled pyramid-shaped sleeve-type uncoiler. However, due to different user requirements for products, the fan-shaped plates of the pyramid-shaped sleeve reel often need to be processed with processing fixtures that meet the needs when turning and grinding. This processing fixture has poor applicability. Traditional processing fixtures are only suitable for processing reel fan-shaped plates with exactly the same structural dimensions, and are not suitable for processing reels with varying dimensions. In order to solve the problem of poor applicability of existing reel fan-shaped plate processing fixtures, it is necessary to improve the traditional tooling mandrel and change it from a fixed type to an adjustable type to effectively solve the problem of poor applicability of the tooling mandrel. Utility Model Content
[0003] The utility model aims to provide a processing fixture for a pyramid sleeve type uncoiler roll sector plate, which solves the problem in the prior art that the existing processing fixtures are not suitable for processing roll sector plates of different sizes.
[0004] The technical solution adopted by the utility model is: a pyramid sleeve type uncoiler reel sector plate processing fixture, comprising a core shaft, the core shaft is provided with a first step shaft and a second step shaft in sequence along its axial direction, the first step shaft is provided with a circular left baffle, an annular baffle and a sliding adjustment unit in sequence, the second step shaft is provided with a circular right baffle, a locking circular nut is connected by a thread on the outer cylindrical surface of the second step shaft, a pyramid sleeve unit is provided between the sliding adjustment unit and the circular right baffle, the pyramid sleeve unit is clamped with three sector plate units, and the two ends of each sector plate unit are respectively connected to the circular left baffle and the circular right baffle.
[0005] The utility model is also characterized in that:
[0006] A plurality of reinforcing ribs are fixedly connected to one side of the circular left baffle close to the end of the core shaft, and the plurality of reinforcing ribs are fixedly connected to the cylindrical surface of the core shaft.
[0007] The annular baffle comprises a cylinder. The upper and lower end surfaces of the cylinder are respectively fixed with baffles. A plurality of reinforcing plates are arranged between the two baffles. The reinforcing plates are fixed with the cylinder.
[0008] The sliding adjustment unit includes a plurality of guide rails, which are evenly fixed around the first step shaft. A plurality of threaded holes are evenly opened on each guide rail along the length direction, and a pin hole is opened between two adjacent threaded holes. The slider is also included, and the slider is slidably connected to the guide rail. The slider is provided with a first arc surface boss and a second arc surface boss. The height of the first arc surface boss is higher than the height of the second arc surface boss. A screw hole is opened on the first arc surface boss, and a screw is passed through the screw hole. The other end of the screw is fixed to the corresponding threaded hole on the guide rail. A pin hole is opened on the second arc surface boss, and a pin is passed through the pin hole. The other end of the pin is fixed to the corresponding pin hole on the guide rail.
[0009] The pyramid sleeve unit comprises a pyramid sleeve. Three bosses are evenly arranged on the outer side of the cylindrical surface of the pyramid sleeve, and an axial wedge unit is arranged between two adjacent bosses.
[0010] The axial bevel wedge unit includes an axial bevel wedge base, the bottom of each axial bevel wedge base is fixedly connected to the pyramid sleeve, and a number of support platforms are evenly arranged on each axial bevel wedge base. The top surface of each support platform is 20°-30° with the axis of the pyramid sleeve. An bevel wedge is clamped on each support platform, one end of the pyramid sleeve is in contact with the first curved surface boss and the second curved surface boss, and the other end of the pyramid sleeve is in contact with the side of the circular right baffle.
[0011] The sector plate unit comprises a sector arc plate. Both sides of the arc surface of the sector arc plate are respectively provided with wave teeth, and the wave teeth of two adjacent sector arc plates cooperate with each other.
[0012] Each sector plate unit also includes an inclined wedge holder, which is fixed to the inner side of the sector arc plate and cooperates with the inclined wedge. The two ends of the sector arc plate are respectively fixed to the circular left baffle and the circular right baffle by bolts.
[0013] The beneficial effects of the present invention are as follows: the use of the present invention's cone-shaped sleeve-type uncoiler drum sector plate processing fixture is suitable for turning the outer diameter of drum sector plates of rolls with varying sizes. A single processing fixture can adjust the axial positioning dimensions and the outer diameter of the matching cone sleeve multiple times to meet the requirements of pyramid-shaped sleeve-type roll assembly with different specifications. Furthermore, the fixture has the advantages of being convenient, fast, efficient, and causing minimal damage to the tooling mandrel. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the structure of the processing fixture of the drum sector plate of the pyramid sleeve uncoiler of the present invention;
[0015] Figure 2 This is a structural diagram of the core shaft and the sliding adjustment unit of the utility model;
[0016] Figure 3 This is a structural diagram of the slider of the utility model;
[0017] Figure 4 This is a schematic structural diagram of the pyramid sleeve unit of the present invention;
[0018] Figure 5 This is a schematic structural diagram of the fan-shaped plate unit of the present invention.
[0019] In the figure: 1. core shaft; 101. first step shaft; 102. second step shaft; 2. circular right baffle; 3. annular baffle; 4. circular left baffle; 5. locking round nut; 6. slider; 601. first arc surface boss; 602. second arc surface boss; 7. screw; 8. pin; 9. sector plate unit; 901. sector arc plate; 902. wedge holder; 10. pyramid sleeve unit; 1001. pyramid sleeve; 1002. boss; 1003. axial wedge base; 1004. support platform; 1005. wedge; 11. reinforcing rib; 12. guide rail. DETAILED DESCRIPTION
[0020] The present invention will be described in detail below with reference to the accompanying drawings and specific implementation methods.
[0021] like Figure 1 As shown, the utility model provides a pyramid sleeve type uncoiler reel sector plate processing fixture, including a core shaft 1, the core shaft 1 is provided with a first step shaft 101 and a second step shaft 102 in sequence along its axial direction, the first step shaft 101 is provided with a circular left baffle 4, an annular baffle 3 and a sliding adjustment unit in sequence, the second step shaft 102 is provided with a circular right baffle 2, the outer cylindrical surface of the second step shaft 102 is connected with a locking circular nut 5 by a thread, a pyramid sleeve unit 10 is provided between the sliding adjustment unit and the circular right baffle 2, the pyramid sleeve unit 10 is clamped with three sector plate units 9, and the two ends of each sector plate unit 9 are respectively connected to the circular left baffle 4 and the circular right baffle 2.
[0022] like Figure 1 and Figure 2 As shown, a plurality of reinforcing ribs 11 are fixedly connected to one side of the circular left baffle 4 close to the end of the core shaft 1. The plurality of reinforcing ribs 11 are fixedly connected to the cylindrical surface of the core shaft 1, thereby increasing the strength of the core shaft 1 and improving its stability.
[0023] The annular baffle 3 comprises a cylinder, and baffles are fixedly connected to the upper and lower end surfaces of the cylinder respectively. A plurality of reinforcing plates are provided between the two baffles, and the reinforcing plates are fixedly connected to the cylinder.
[0024] like Figure 1-3As shown, the sliding adjustment unit includes a plurality of guide rails 12, and the plurality of guide rails 12 are evenly fixed around the first step shaft 101 to realize the circumferential positioning of the corresponding slider 6. A plurality of threaded holes are evenly opened on each guide rail 12 along the length direction, and a pin hole is opened between two adjacent threaded holes. It also includes a slider 6, which is slidably connected to the guide rail 12. The slider 6 is provided with a first curved surface boss 601 and a second curved surface boss 602 for positioning the pyramid sleeve unit 10. The height of the first curved surface boss 601 is higher than the height of the second curved surface boss 602. A screw hole is opened on the first curved surface boss 601, and a screw 7 is passed through the screw hole. The other end of the screw 7 is fixed to the corresponding threaded hole on the guide rail 12. A pin hole is opened on the second curved surface boss 602, and a pin 8 is passed through the pin hole. The other end of the pin 8 is fixed to the corresponding pin hole on the guide rail 12 to realize the axial positioning of the corresponding slider 6.
[0025] like Figure 4 As shown, the pyramid sleeve unit 10 includes a pyramid sleeve 1001 , three bosses 1002 are evenly arranged on the outer side of the cylindrical surface of the pyramid sleeve 1001 , and an axial wedge unit is arranged between two adjacent bosses 1002 .
[0026] The axially inclined wedge unit includes an axially inclined wedge base 1003, the bottom of each axially inclined wedge base 1003 is fixedly connected to the pyramid sleeve 1001, and a number of support platforms 1004 are evenly arranged on each axially inclined wedge base 1003. The top surface of each support platform 1004 is at a 20°-30° angle with the axis of the pyramid sleeve 1001. A wedge 1005 is clamped on each support platform 1004, and one end of the pyramid sleeve 1001 is in contact with the first curved surface boss 601 and the second curved surface boss 602, and the other end of the pyramid sleeve 1001 is in contact with the side of the circular right baffle 2.
[0027] like Figure 5 As shown, the sector plate unit 9 includes a sector arc plate 901 , and wave teeth are respectively provided on both sides of the arc surface of the sector arc plate 901 , and the wave teeth of two adjacent sector arc plates 901 cooperate with each other.
[0028] Each sector plate unit 9 also includes a wedge holder 902, which is fixed to the inner side of the sector arc plate 901. The wedge holder 902 cooperates with the wedge 1005. The two ends of the sector arc plate 901 are fixed to the circular left baffle 4 and the circular right baffle 2 respectively by bolts.
[0029] The working principle of the pyramid sleeve type uncoiler reel sector plate processing fixture provided by the present invention is as follows: according to the maximum diameter of the sector plate unit 9 to be processed and the diameter size of the pyramid sleeve 1001 of the matching pyramid sleeve unit 10, a slider 6 of corresponding height is selected; according to the axial length of the sector plate unit 9 to be processed and the length size of the pyramid sleeve 1001 of the matching pyramid sleeve unit 10, the slider 6 is fixed to the corresponding position of the guide rail 12 by screws 7 and pins 8; at this time, the pyramid sleeve unit 10 is inserted, and one end of the pyramid sleeve 1001 is in contact with the corresponding slider 6 for positioning, and the other end of the pyramid sleeve 1001 is in contact with the corresponding slider 6. It is in contact with the circular right baffle 2 and positioned, and the other side of the circular right baffle 2 is locked in position by the locking circular nut 5. At the same time, the fan-shaped plate unit 9 is installed on the pyramid sleeve unit 10. Finally, the two ends of the fan-shaped plate unit 9 are respectively connected to the circular left baffle 4 and the circular right baffle 2 by bolts to achieve the clamping of the fan-shaped plate unit of the workpiece. Subsequently, the core shaft 1 of the pyramid sleeve type uncoiler reel fan-shaped plate processing fixture is extended out of the circular left baffle 4 and connected to the three-jaw chuck of the lathe. The core shaft 1 of the pyramid sleeve type uncoiler reel fan-shaped plate processing fixture is extended out of the circular right baffle 2 and connected to the top of the lathe. Finally, the fan-shaped plate unit 9 is turned.
[0030] The pyramid sleeve type uncoiler reel drum sector plate processing fixture provided by the utility model has adjustability as its most critical feature compared with traditional processing fixtures. Since the axial positions of the sliders 6 on the core shaft 1 of the pyramid sleeve type uncoiler reel drum sector plate processing fixture are adjustable, it is suitable for the rounding requirements of a type of reel with the same pyramid sleeve unit 10 inner hole, where only the end face of the sector plate unit 9 and the end face of the pyramid sleeve unit 10 in the length direction have different distances when in the true circle state, and its applicability is significantly enhanced.
[0031] The slide block 6 used simultaneously can be divided into one group and stored in groups. When the pyramid sleeve unit 10 used by the sector plate unit 9 of the reel cooperates with the endoporus to be larger or smaller, it is necessary to prepare one group of slide blocks 6 for distribution and identification.
[0032] During use, the pyramid sleeve uncoiler reel sector plate processing fixture only needs to move and equip the slider 6 accordingly according to the use requirements, which effectively reduces the company's tooling costs in reel processing and helps the company achieve cost reduction and efficiency improvement.
[0033] The core shaft 1 can be equipped with multiple sets of sliders 6 with different outer circles to meet the needs of clamping and positioning the sector plate units 9 of the pyramid sleeve type reel with the inner holes of the pyramid sleeve units 10 of various specifications.
[0034] Example 1
[0035] like Figure 1As shown, the pyramid sleeve type uncoiler reel sector plate processing fixture proposed in this embodiment includes a core shaft 1, and the core shaft 1 is provided with a first step shaft 101 and a second step shaft 102 in sequence along its axial direction, and the first step shaft 101 is provided with a circular left baffle 4, an annular baffle 3 and a sliding adjustment unit in sequence, and the second step shaft 102 is provided with a circular right baffle 2, and a locking circular nut 5 is threadedly connected to the outer cylindrical surface of the second step shaft 102, and a pyramid sleeve unit 10 is provided between the sliding adjustment unit and the circular right baffle 2, and the pyramid sleeve unit 10 is clamped with three sector plate units 9, and the two ends of each sector plate unit 9 are respectively connected to the circular left baffle 4 and the circular right baffle 2.
[0036] Example 2
[0037] like Figure 1 and Figure 2 As shown, the pyramid sleeve type uncoiler reel sector plate processing fixture proposed in this embodiment includes a core shaft 1, which is provided with a first stepped shaft 101 and a second stepped shaft 102 in sequence along its axial direction. The first stepped shaft 101 is provided with a circular left baffle 4, an annular baffle 3 and a sliding adjustment unit in sequence. The second stepped shaft 102 is provided with a circular right baffle 2. A locking circular nut 5 is threadedly connected to the outer cylindrical surface of the second stepped shaft 102. A pyramid sleeve unit 10 is provided between the sliding adjustment unit and the circular right baffle 2. The pyramid sleeve unit 10 is clamped with three sector plate units 9. The two ends of each sector plate unit 9 are respectively connected to the circular left baffle 4 and the circular right baffle 2. A plurality of reinforcing ribs 11 are fixed to the side of the circular left baffle 4 near the end of the core shaft 1. The plurality of reinforcing ribs 11 are collectively fixed to the cylindrical surface of the core shaft 1.
[0038] Example 3
[0039] like Figure 1 and Figure 2 As shown, the pyramid sleeve-type uncoiler reel sector plate processing fixture proposed in this embodiment includes a mandrel 1. A first stepped shaft 101 and a second stepped shaft 102 are sequentially arranged along the mandrel 1's axial direction. The first stepped shaft 101 is sequentially provided with a circular left baffle 4, an annular baffle 3, and a sliding adjustment unit. The second stepped shaft 102 is provided with a circular right baffle 2. A locking circular nut 5 is threadedly connected to the outer cylindrical surface of the second stepped shaft 102. A pyramid sleeve unit 10 is provided between the sliding adjustment unit and the circular right baffle 2. Three sector plate units 9 are secured to the pyramid sleeve unit 10. Each sector plate unit 9 is connected to the circular left baffle 4 and the circular right baffle 2 at its two ends, respectively. Several reinforcing ribs 11 are fixed to the side of the circular left baffle 4 near the end of the mandrel 1. These ribs 11 are collectively fixed to the cylindrical surface of the mandrel 1. The annular baffle 3 comprises a cylinder with retaining rings fixed to its upper and lower end surfaces. Several reinforcing plates are provided between the two retaining rings, and the reinforcing plates are fixed to the cylinder.
[0040] Example 4
[0041] like Figure 1-3 As shown, the pyramid sleeve-type uncoiler reel sector plate processing fixture proposed in this embodiment includes a mandrel 1. A first stepped shaft 101 and a second stepped shaft 102 are sequentially arranged along the mandrel 1's axial direction. The first stepped shaft 101 is sequentially provided with a circular left baffle 4, an annular baffle 3, and a sliding adjustment unit. The second stepped shaft 102 is provided with a circular right baffle 2. A locking circular nut 5 is threadedly connected to the outer cylindrical surface of the second stepped shaft 102. A pyramid sleeve unit 10 is provided between the sliding adjustment unit and the circular right baffle 2. Three sector plate units 9 are secured to the pyramid sleeve unit 10. Each sector plate unit 9 is connected to the circular left baffle 4 and the circular right baffle 2 at its two ends, respectively. Several reinforcing ribs 11 are fixed to the side of the circular left baffle 4 near the end of the mandrel 1. These ribs 11 are collectively fixed to the cylindrical surface of the mandrel 1. The annular baffle 3 comprises a cylinder with retaining rings fixed to its upper and lower end surfaces. Several reinforcing plates are provided between the two retaining rings, and the reinforcing plates are fixed to the cylinder. The sliding adjustment unit includes a plurality of guide bars 12, which are evenly fixed around the first step shaft 101. Each guide bar 12 is evenly provided with a plurality of threaded holes along the length direction, and a pin hole is provided between two adjacent threaded holes. The sliding adjustment unit also includes a slider 6, which is slidably connected to the guide bar 12. The slider 6 is provided with a first arc surface boss 601 and a second arc surface boss 602. The height of the first arc surface boss 601 is higher than the height of the second arc surface boss 602. A screw hole is provided on the first arc surface boss 601, and a screw 7 is passed through the screw hole. The other end of the screw 7 is fixed to the corresponding threaded hole on the guide bar 12. A pin hole is provided on the second arc surface boss 602, and a pin 8 is passed through the pin hole. The other end of the pin 8 is fixed to the corresponding pin hole on the guide bar 12.
[0042] Example 5
[0043] like Figure 1-4As shown, the pyramid sleeve-type uncoiler reel sector plate processing fixture proposed in this embodiment includes a mandrel 1. A first stepped shaft 101 and a second stepped shaft 102 are sequentially arranged along the mandrel 1's axial direction. The first stepped shaft 101 is sequentially provided with a circular left baffle 4, an annular baffle 3, and a sliding adjustment unit. The second stepped shaft 102 is provided with a circular right baffle 2. A locking circular nut 5 is threadedly connected to the outer cylindrical surface of the second stepped shaft 102. A pyramid sleeve unit 10 is provided between the sliding adjustment unit and the circular right baffle 2. Three sector plate units 9 are secured to the pyramid sleeve unit 10. Each sector plate unit 9 is connected to the circular left baffle 4 and the circular right baffle 2 at its two ends, respectively. Several reinforcing ribs 11 are fixed to the side of the circular left baffle 4 near the end of the mandrel 1. These ribs 11 are collectively fixed to the cylindrical surface of the mandrel 1. The annular baffle 3 comprises a cylinder with retaining rings fixed to its upper and lower end surfaces. Several reinforcing plates are provided between the two retaining rings, and the reinforcing plates are fixed to the cylinder. The sliding adjustment unit includes a plurality of guide bars 12, which are evenly fixed around the first step shaft 101. Each guide bar 12 is evenly provided with a plurality of threaded holes along the length direction, and a pin hole is provided between two adjacent threaded holes. The sliding adjustment unit also includes a slider 6, which is slidably connected to the guide bar 12. The slider 6 is provided with a first arc surface boss 601 and a second arc surface boss 602. The height of the first arc surface boss 601 is higher than the height of the second arc surface boss 602. A screw hole is provided on the first arc surface boss 601, and a screw 7 is passed through the screw hole. The other end of the screw 7 is fixed to the corresponding threaded hole on the guide bar 12. A pin hole is provided on the second arc surface boss 602, and a pin 8 is passed through the pin hole. The other end of the pin 8 is fixed to the corresponding pin hole on the guide bar 12. The pyramid sleeve unit 10 includes a pyramid sleeve 1001 . Three bosses 1002 are evenly arranged on the outer side of the cylindrical surface of the pyramid sleeve 1001 , and an axial wedge unit is arranged between two adjacent bosses 1002 .
[0044] Example 6
[0045] like Figure 1-4As shown, the pyramid sleeve-type uncoiler reel sector plate processing fixture proposed in this embodiment includes a mandrel 1. A first stepped shaft 101 and a second stepped shaft 102 are sequentially arranged along the mandrel 1's axial direction. The first stepped shaft 101 is sequentially provided with a circular left baffle 4, an annular baffle 3, and a sliding adjustment unit. The second stepped shaft 102 is provided with a circular right baffle 2. A locking circular nut 5 is threadedly connected to the outer cylindrical surface of the second stepped shaft 102. A pyramid sleeve unit 10 is provided between the sliding adjustment unit and the circular right baffle 2. Three sector plate units 9 are secured to the pyramid sleeve unit 10. Each sector plate unit 9 is connected to the circular left baffle 4 and the circular right baffle 2 at its two ends, respectively. Several reinforcing ribs 11 are fixed to the side of the circular left baffle 4 near the end of the mandrel 1. These ribs 11 are collectively fixed to the cylindrical surface of the mandrel 1. The annular baffle 3 comprises a cylinder with retaining rings fixed to its upper and lower end surfaces. Several reinforcing plates are provided between the two retaining rings, and the reinforcing plates are fixed to the cylinder. The sliding adjustment unit includes a plurality of guide bars 12, which are evenly fixed around the first step shaft 101. Each guide bar 12 is evenly provided with a plurality of threaded holes along the length direction, and a pin hole is provided between two adjacent threaded holes. The sliding adjustment unit also includes a slider 6, which is slidably connected to the guide bar 12. The slider 6 is provided with a first arc surface boss 601 and a second arc surface boss 602. The height of the first arc surface boss 601 is higher than the height of the second arc surface boss 602. A screw hole is provided on the first arc surface boss 601, and a screw 7 is passed through the screw hole. The other end of the screw 7 is fixed to the corresponding threaded hole on the guide bar 12. A pin hole is provided on the second arc surface boss 602, and a pin 8 is passed through the pin hole. The other end of the pin 8 is fixed to the corresponding pin hole on the guide bar 12. The pyramid sleeve unit 10 includes a pyramid sleeve 1001. Three bosses 1002 are evenly spaced on the outer side of the cylindrical surface of the pyramid sleeve 1001, with an axially angled wedge unit positioned between two adjacent bosses 1002. The axially angled wedge unit includes an axially angled wedge base 1003. The bottom of each axially angled wedge base 1003 is fixedly connected to the pyramid sleeve 1001. Each axially angled wedge base 1003 is evenly spaced with a plurality of support platforms 1004. The top surface of each support platform 1004 is at a 20-30 degree angle with the axis of the pyramid sleeve 1001. An angled wedge 1005 is clamped onto each support platform 1004. One end of the pyramid sleeve 1001 contacts the first curved boss 601 and the second curved boss 602, while the other end of the pyramid sleeve 1001 contacts the side surface of the circular right baffle 2.
[0046] Example 7
[0047] like Figure 1-5As shown, the pyramid sleeve-type uncoiler reel sector plate processing fixture proposed in this embodiment includes a mandrel 1. A first stepped shaft 101 and a second stepped shaft 102 are sequentially arranged along the mandrel 1's axial direction. The first stepped shaft 101 is sequentially provided with a circular left baffle 4, an annular baffle 3, and a sliding adjustment unit. The second stepped shaft 102 is provided with a circular right baffle 2. A locking circular nut 5 is threadedly connected to the outer cylindrical surface of the second stepped shaft 102. A pyramid sleeve unit 10 is provided between the sliding adjustment unit and the circular right baffle 2. Three sector plate units 9 are secured to the pyramid sleeve unit 10. Each sector plate unit 9 is connected to the circular left baffle 4 and the circular right baffle 2 at its two ends, respectively. Several reinforcing ribs 11 are fixed to the side of the circular left baffle 4 near the end of the mandrel 1. These ribs 11 are collectively fixed to the cylindrical surface of the mandrel 1. The annular baffle 3 comprises a cylinder with retaining rings fixed to its upper and lower end surfaces. Several reinforcing plates are provided between the two retaining rings, and the reinforcing plates are fixed to the cylinder. The sliding adjustment unit includes a plurality of guide bars 12, which are evenly fixed around the first step shaft 101. Each guide bar 12 is evenly provided with a plurality of threaded holes along the length direction, and a pin hole is provided between two adjacent threaded holes. The sliding adjustment unit also includes a slider 6, which is slidably connected to the guide bar 12. The slider 6 is provided with a first arc surface boss 601 and a second arc surface boss 602. The height of the first arc surface boss 601 is higher than the height of the second arc surface boss 602. A screw hole is provided on the first arc surface boss 601, and a screw 7 is passed through the screw hole. The other end of the screw 7 is fixed to the corresponding threaded hole on the guide bar 12. A pin hole is provided on the second arc surface boss 602, and a pin 8 is passed through the pin hole. The other end of the pin 8 is fixed to the corresponding pin hole on the guide bar 12. The pyramid sleeve unit 10 includes a pyramid sleeve 1001. Three bosses 1002 are evenly spaced on the outer side of the cylindrical surface of the pyramid sleeve 1001, with an axially angled wedge unit positioned between two adjacent bosses 1002. The axially angled wedge unit includes an axially angled wedge base 1003. The bottom of each axially angled wedge base 1003 is fixedly connected to the pyramid sleeve 1001. Each axially angled wedge base 1003 is evenly spaced with a plurality of support platforms 1004. The top surface of each support platform 1004 is at a 20-30 degree angle with the axis of the pyramid sleeve 1001. An angled wedge 1005 is clamped onto each support platform 1004. One end of the pyramid sleeve 1001 contacts the first curved boss 601 and the second curved boss 602, while the other end of the pyramid sleeve 1001 contacts the side surface of the circular right baffle 2. The sector plate unit 9 includes a sector arc plate 901 . Wave teeth are respectively provided on both sides of the arc surface of the sector arc plate 901 , and the wave teeth of two adjacent sector arc plates 901 cooperate with each other.
[0048] Example 8
[0049] like Figure 1-5As shown, the pyramid sleeve-type uncoiler reel sector plate processing fixture proposed in this embodiment includes a mandrel 1. A first stepped shaft 101 and a second stepped shaft 102 are sequentially arranged along the mandrel 1's axial direction. The first stepped shaft 101 is sequentially provided with a circular left baffle 4, an annular baffle 3, and a sliding adjustment unit. The second stepped shaft 102 is provided with a circular right baffle 2. A locking circular nut 5 is threadedly connected to the outer cylindrical surface of the second stepped shaft 102. A pyramid sleeve unit 10 is provided between the sliding adjustment unit and the circular right baffle 2. Three sector plate units 9 are secured to the pyramid sleeve unit 10. Each sector plate unit 9 is connected to the circular left baffle 4 and the circular right baffle 2 at its two ends, respectively. Several reinforcing ribs 11 are fixed to the side of the circular left baffle 4 near the end of the mandrel 1. These ribs 11 are collectively fixed to the cylindrical surface of the mandrel 1. The annular baffle 3 comprises a cylinder with retaining rings fixed to its upper and lower end surfaces. Several reinforcing plates are provided between the two retaining rings, and the reinforcing plates are fixed to the cylinder. The sliding adjustment unit includes a plurality of guide bars 12, which are evenly fixed around the first step shaft 101. Each guide bar 12 is evenly provided with a plurality of threaded holes along the length direction, and a pin hole is provided between two adjacent threaded holes. The sliding adjustment unit also includes a slider 6, which is slidably connected to the guide bar 12. The slider 6 is provided with a first arc surface boss 601 and a second arc surface boss 602. The height of the first arc surface boss 601 is higher than the height of the second arc surface boss 602. A screw hole is provided on the first arc surface boss 601, and a screw 7 is passed through the screw hole. The other end of the screw 7 is fixed to the corresponding threaded hole on the guide bar 12. A pin hole is provided on the second arc surface boss 602, and a pin 8 is passed through the pin hole. The other end of the pin 8 is fixed to the corresponding pin hole on the guide bar 12. The pyramid sleeve unit 10 includes a pyramid sleeve 1001. Three bosses 1002 are evenly spaced on the outer side of the cylindrical surface of the pyramid sleeve 1001, with an axially angled wedge unit positioned between two adjacent bosses 1002. The axially angled wedge unit includes an axially angled wedge base 1003. The bottom of each axially angled wedge base 1003 is fixedly connected to the pyramid sleeve 1001. Each axially angled wedge base 1003 is evenly spaced with a plurality of support platforms 1004. The top surface of each support platform 1004 is at a 20-30 degree angle with the axis of the pyramid sleeve 1001. An angled wedge 1005 is clamped onto each support platform 1004. One end of the pyramid sleeve 1001 contacts the first curved boss 601 and the second curved boss 602, while the other end of the pyramid sleeve 1001 contacts the side surface of the circular right baffle 2. The sector plate unit 9 includes a sector arc plate 901, with wavy teeth on either side of the arc surface of each sector arc plate 901. The wavy teeth of two adjacent sector arc plates 901 mate with each other. Each sector plate unit 9 also includes a wedge holder 902, which is fixed to the inside of the sector arc plate 901 and mates with a wedge 1005. The ends of the sector arc plate 901 are fixed to the circular left baffle 4 and the circular right baffle 2 respectively via bolts.
Claims
1. The pyramid sleeve uncoiler reel sector plate processing fixture is characterized by: The invention comprises a core shaft (1), wherein the core shaft (1) is provided with a first stepped shaft (101) and a second stepped shaft (102) in sequence along its axial direction, the first stepped shaft (101) is provided with a circular left baffle (4), an annular baffle (3) and a sliding adjustment unit in sequence, the second stepped shaft (102) is provided with a circular right baffle (2), a locking circular nut (5) is connected to the outer cylindrical surface of the second stepped shaft (102) by a thread, a pyramid sleeve unit (10) is provided between the sliding adjustment unit and the circular right baffle (2), the pyramid sleeve unit (10) is clamped with three fan-shaped plate units (9), and the two ends of each fan-shaped plate unit (9) are respectively connected to the circular left baffle (4) and the circular right baffle (2).
2. The pyramid sleeve uncoiler drum sector plate processing fixture according to claim 1 is characterized in that: A plurality of reinforcing ribs (11) are fixedly connected to one side of the circular left baffle (4) close to the end of the core shaft (1), and the plurality of reinforcing ribs (11) are fixedly connected to the cylindrical surface of the core shaft (1).
3. The pyramid sleeve uncoiler drum sector plate processing fixture according to claim 2, characterized in that: The annular baffle (3) comprises a cylinder, and the upper and lower end surfaces of the cylinder are respectively fixed with baffles, and a plurality of reinforcing plates are provided between the two baffles, and the reinforcing plates are fixed to the cylinder.
4. The pyramid sleeve uncoiler drum sector plate processing fixture according to claim 3, characterized in that: The sliding adjustment unit includes a plurality of guide rails (12), wherein the plurality of guide rails (12) are evenly fixed around the first step shaft (101), and each guide rail (12) is evenly provided with a plurality of threaded holes along the length direction, and a pin hole is provided between two adjacent threaded holes. The sliding adjustment unit also includes a slider (6), wherein the slider (6) is slidably connected to the guide rail (12), and the slider (6) is provided with a first arc surface boss (601) and a second arc surface boss (602), wherein the height of the first arc surface boss (601) is higher than the height of the second arc surface boss (602), a screw hole is provided on the first arc surface boss (601), a screw (7) is passed through the screw hole, and the other end of the screw (7) is fixed to the corresponding threaded hole on the guide rail (12), and a pin hole is provided on the second arc surface boss (602), a pin (8) is passed through the pin hole, and the other end of the pin (8) is fixed to the corresponding pin hole on the guide rail (12).
5. The pyramid sleeve uncoiler drum sector plate processing fixture according to claim 4, characterized in that: The pyramid sleeve unit (10) comprises a pyramid sleeve (1001), three bosses (1002) are evenly arranged on the outer side of the cylindrical surface of the pyramid sleeve (1001), and an axial wedge unit is arranged between two adjacent bosses (1002).
6. The pyramid sleeve uncoiler drum sector plate processing fixture according to claim 5, characterized in that: The axially inclined wedge unit comprises an axially inclined wedge base (1003), the bottom of each of the axially inclined wedge bases (1003) is fixedly connected to the pyramid sleeve (1001), a plurality of support platforms (1004) are evenly provided on each of the axially inclined wedge bases (1003), the top surface of each of the support platforms (1004) is at an angle of 20°-30° to the axis of the pyramid sleeve (1001), and an inclined wedge (1005) is clamped on each of the support platforms (1004), one end of the pyramid sleeve (1001) is in contact with the first arc-surface boss (601) and the second arc-surface boss (602), and the other end of the pyramid sleeve (1001) is in contact with the side surface of the circular right baffle (2).
7. The pyramid sleeve uncoiler drum sector plate processing fixture according to claim 6, characterized in that: The fan-shaped plate unit (9) comprises a fan-shaped circular arc plate (901), and wave teeth are respectively provided on both sides of the circular arc surface of the fan-shaped circular arc plate (901), and the wave teeth of two adjacent fan-shaped circular arc plates (901) cooperate with each other.
8. The pyramid sleeve uncoiler drum sector plate processing fixture according to claim 7, characterized in that: Each of the sector plate units (9) further comprises an inclined wedge holder (902), wherein the inclined wedge holder (902) is fixedly connected to the inner side of the sector arc plate (901), and the inclined wedge holder (902) cooperates with the inclined wedge (1005), and the two ends of the sector arc plate (901) are respectively fixedly connected to the circular left baffle (4) and the circular right baffle (2) by bolts.